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The most successfully tested
joint waterstop in the world
TheWatertight Case for
CEMflexVB ActiveWaterstop
The CEMflex Active Waterstop System is
fast, effective and easy to use
CEMflex Active Waterstop can be installed in one of two simple
methods: either by fixing to the steel reinforcement pre-pour
or by pushing the plate, a minimum of 30mm, into freshly
poured concrete. CEMflex Active Waterstop can be installed
both horizontally and vertically and is easily connected to PVC
Waterstops in movement joints to form a continuous watertight
joint system.
The elements are strong yet malleable so angles/corners can
be formed by hand without damage to the patented CEMflex
coating. To connect elements simply overlap the plates by 50mm
and secure with a CEMflex Clip. Once the element is encased in
the concrete the special patented CEMflex coating is activated
by the alkalinity of the concrete thus starting the Active process
of formation of“free lime”and this supports the sintering of the
two elements together to form a monolithic waterstop.
The Problem
Water-resistant concrete structures have gained increasing
importance in recent years. However, given that the joints in
these constructions have often proven the Achilles heel, the
associated sealing solutions warrant particular attention on
the part of designers, specifiers and contractors alike.
Sadly, all too frequently errors in both detailing and
workmanship - due to a lack of familiarity with the various
joint sealing systems, their underlying principles and
practical application - can all too easily result in costly
leakages and damage.
Traditional Joint Sealing Systems
BS 8102:2009 Code of practice for protection of below
ground structures against water from the ground classifies
joint sealing systems (or waterstops) into three distinct
categories: passive, active (to include hydrophillic Strips and
crystallisation slurries) or permeable hose systems.
Although all of the aforementioned types of waterstops
have proven effective, they are known to have a number
of disadvantages: premature swelling, limited swelling
capacity or cycles. Many are also inflexible, difficult, and
slow to install.
CHP Process Under a Microscope
CEMflex VB Plate is cast
centrally along and
perpendicular to the
construction joint.
The fresh concrete
activates the patented
coating on the plate
causing the coating
to soften and expand
slightly penetrating any
cracks where it solidifies
and seals the joint.
This process is reactive
every time water or
moisture comes into
contact with the coating
during the lifetime of
the structure.
CEMflex Active Waterstop
- The Ultimate Solution
The introduction of the patented CEMflex Active
Waterstop has revolutionised the sealing of
non-movement joints in concrete substructures. The
CEMflex Active Waterstop functions as both an active and
passive barrier to the transmission of water through the
joint. The steel plate creates a physical barrier whilst the
active coating reacts with the alkalinity of the concrete to
form Calcium Hydroxide (Free Lime) which supports the
natural self-healing (sintering) process of the concrete
to seal cracks and eliminate any water ingress. Unlike
conventional crystallisation waterproofing the CEMflex
Active process is a form of crystallisation that does not
create any salts which could have an adverse effect on the
reinforcing steel which supports the concrete structure.
 Fully Weatherproof System- no premature activation of the
coating on contact with rainwater.
 Studies show up to 80% installation labour saving over
traditional waterstops
 Life expectancy of 100 years
 In the event of water ingress the patented coating will
reactivate at any time throughout the lifetime of element
 Can be installed both pre and post pour
 No collapse or displacement of the waterstop when subjected
to concrete poured from above
 No special installation tools required
 No welding required
 Simple design dramatically reduces the potential for poor
installation or expensive remedial works
 No sticky adhesive tapes to remove or dispose of
 Can be used in conjunction with other waterstop systems:
PVC Waterstops for movement joints, injectable hose systems
or hydrophilic waterstops
CEMflex Active Waterstop has been designed to provide the highest level of efficacy of any joint waterstop available whilst
also being the simplest to fit.
The effectiveness of the CEMflex Active Waterstop has been tested successfully under more severe conditions than any other
waterstop on the market providing you with the reassurance that you need.
When you decide to install CEMflex be confident that you are choosing the best joint waterproofing solution available.
CEMflex Active Waterstop has many advantages over conventional waterstops
Application Areas / Compatible Systems
BS8102:2009 Type A, B and C Waterproofing
Protection Membranes & Joint Waterstops
Getting it right first time, on time, every time
CEMflex Active Waterstop Sets the Standards
15/5194
BBA certified to 5 bar water
pressure (with a safety
factor of 2.5)
abP-MPA Building
Supervisor General
Test Certificate
iBMB (P-5147/258/09)
Tested to 5 bar
water pressure
Drinking Water Approval
DVGW Code of Practice W347
Drinking Water Approval
80 year design life
Swedish Water
Tightness Approval
Conformité Européene
German Water
Tightness Approval
Austrian Water
Tightness Approval
Bentonite
Quellmax Blackstop
Bentonite waterstop tape
which provides strong,
rapid, and reliable swelling.
SURFASOLOGY™
Head Office
Unit 143, Grange Drive,
Baldoyle Industrial Estate,
Dublin 13, Ireland
T +353 1 832 1005
E info@surfasology.com
W www.surfasology.ie
UK Office
Tower Point
44, North Road
Brighton, East Sussex
BN1 1YR, UK
T +4428 942 40976
E info@surfasology.com
W www.surfasology.co.uk
TPE Hydrophillic Rubber
CEMswell
An extruded rubber-based
compound that can swell
5 to 10 times its original size
while maintaining its
dimensional stability.
Injection Hose
Technology
CEM
A single-walled PVC based
injection hose.
Further High Quality Joint Sealing
Solutions from SURFASOLOGY™
Bentonite
Quellmax Plus
Bentonite waterstop
tape with a patented rain
protection layer, which
delays swelling effect of the
waterstop on contact with
water for c. 72 hours.
PVC
CEMproof PVC Waterbars
A range of internally and
externally placed PVC
Waterstops used for the
protection of both movement
and non-movement joints in
reinforced concrete structures.
Injection Hose
Technology
Predimax
A double-jacket PVC based
injection hose.

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CEMflex VB Plate Brochure

  • 1. The most successfully tested joint waterstop in the world TheWatertight Case for CEMflexVB ActiveWaterstop
  • 2. The CEMflex Active Waterstop System is fast, effective and easy to use CEMflex Active Waterstop can be installed in one of two simple methods: either by fixing to the steel reinforcement pre-pour or by pushing the plate, a minimum of 30mm, into freshly poured concrete. CEMflex Active Waterstop can be installed both horizontally and vertically and is easily connected to PVC Waterstops in movement joints to form a continuous watertight joint system. The elements are strong yet malleable so angles/corners can be formed by hand without damage to the patented CEMflex coating. To connect elements simply overlap the plates by 50mm and secure with a CEMflex Clip. Once the element is encased in the concrete the special patented CEMflex coating is activated by the alkalinity of the concrete thus starting the Active process of formation of“free lime”and this supports the sintering of the two elements together to form a monolithic waterstop. The Problem Water-resistant concrete structures have gained increasing importance in recent years. However, given that the joints in these constructions have often proven the Achilles heel, the associated sealing solutions warrant particular attention on the part of designers, specifiers and contractors alike. Sadly, all too frequently errors in both detailing and workmanship - due to a lack of familiarity with the various joint sealing systems, their underlying principles and practical application - can all too easily result in costly leakages and damage. Traditional Joint Sealing Systems BS 8102:2009 Code of practice for protection of below ground structures against water from the ground classifies joint sealing systems (or waterstops) into three distinct categories: passive, active (to include hydrophillic Strips and crystallisation slurries) or permeable hose systems. Although all of the aforementioned types of waterstops have proven effective, they are known to have a number of disadvantages: premature swelling, limited swelling capacity or cycles. Many are also inflexible, difficult, and slow to install. CHP Process Under a Microscope CEMflex VB Plate is cast centrally along and perpendicular to the construction joint. The fresh concrete activates the patented coating on the plate causing the coating to soften and expand slightly penetrating any cracks where it solidifies and seals the joint. This process is reactive every time water or moisture comes into contact with the coating during the lifetime of the structure. CEMflex Active Waterstop - The Ultimate Solution The introduction of the patented CEMflex Active Waterstop has revolutionised the sealing of non-movement joints in concrete substructures. The CEMflex Active Waterstop functions as both an active and passive barrier to the transmission of water through the joint. The steel plate creates a physical barrier whilst the active coating reacts with the alkalinity of the concrete to form Calcium Hydroxide (Free Lime) which supports the natural self-healing (sintering) process of the concrete to seal cracks and eliminate any water ingress. Unlike conventional crystallisation waterproofing the CEMflex Active process is a form of crystallisation that does not create any salts which could have an adverse effect on the reinforcing steel which supports the concrete structure.
  • 3.  Fully Weatherproof System- no premature activation of the coating on contact with rainwater.  Studies show up to 80% installation labour saving over traditional waterstops  Life expectancy of 100 years  In the event of water ingress the patented coating will reactivate at any time throughout the lifetime of element  Can be installed both pre and post pour  No collapse or displacement of the waterstop when subjected to concrete poured from above  No special installation tools required  No welding required  Simple design dramatically reduces the potential for poor installation or expensive remedial works  No sticky adhesive tapes to remove or dispose of  Can be used in conjunction with other waterstop systems: PVC Waterstops for movement joints, injectable hose systems or hydrophilic waterstops CEMflex Active Waterstop has been designed to provide the highest level of efficacy of any joint waterstop available whilst also being the simplest to fit. The effectiveness of the CEMflex Active Waterstop has been tested successfully under more severe conditions than any other waterstop on the market providing you with the reassurance that you need. When you decide to install CEMflex be confident that you are choosing the best joint waterproofing solution available. CEMflex Active Waterstop has many advantages over conventional waterstops Application Areas / Compatible Systems BS8102:2009 Type A, B and C Waterproofing Protection Membranes & Joint Waterstops Getting it right first time, on time, every time CEMflex Active Waterstop Sets the Standards 15/5194 BBA certified to 5 bar water pressure (with a safety factor of 2.5) abP-MPA Building Supervisor General Test Certificate iBMB (P-5147/258/09) Tested to 5 bar water pressure Drinking Water Approval DVGW Code of Practice W347 Drinking Water Approval 80 year design life Swedish Water Tightness Approval Conformité Européene German Water Tightness Approval Austrian Water Tightness Approval
  • 4. Bentonite Quellmax Blackstop Bentonite waterstop tape which provides strong, rapid, and reliable swelling. SURFASOLOGY™ Head Office Unit 143, Grange Drive, Baldoyle Industrial Estate, Dublin 13, Ireland T +353 1 832 1005 E info@surfasology.com W www.surfasology.ie UK Office Tower Point 44, North Road Brighton, East Sussex BN1 1YR, UK T +4428 942 40976 E info@surfasology.com W www.surfasology.co.uk TPE Hydrophillic Rubber CEMswell An extruded rubber-based compound that can swell 5 to 10 times its original size while maintaining its dimensional stability. Injection Hose Technology CEM A single-walled PVC based injection hose. Further High Quality Joint Sealing Solutions from SURFASOLOGY™ Bentonite Quellmax Plus Bentonite waterstop tape with a patented rain protection layer, which delays swelling effect of the waterstop on contact with water for c. 72 hours. PVC CEMproof PVC Waterbars A range of internally and externally placed PVC Waterstops used for the protection of both movement and non-movement joints in reinforced concrete structures. Injection Hose Technology Predimax A double-jacket PVC based injection hose.