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FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY

WELCOMES YOU
TO
THE GREEN WORLD OF
ECO-FRIENDLY
CONSTRUCTION MATERIALS
TECHNOLOGIES
FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY

THE TURNKEY SOLUTION PROVIDER
IN THE FIELD OF PLANT & MACHINERIES
FOR
CONSTRUCTION MATERIALS, CHEMICALS,
ADHESIVES,
FILLING & PACKING MACHINES &
INDUSTRIAL AUTOMATION
ABOUT US

FABRITE TECHNOLOGIES is an High-tech Engineering
company in field of Eco friendly Cellular Lightweight Concrete (CLC)
Blocks Technology. CLC blocks are also know as Foam concrete
blocks. We have over 15 years of experience in the field of CLC
blocks.




We manufacture CLC Blocks Manufacturing equipments. The
design of the equipments are based on German technology.


We provide turnkey solutions for manufacture CLC blocks. With
manufacturing CLC block equipments, we are providing installations
and training to staff of the clients.
WHAT MAKES CLC BLOCKS POPULAR ?


LIGHT IN WEIGHT – It’s density ranges from 300 to 1800 Kg/m³. It is
three times less in weight than clay or fly ash blocks. A 100mm thick
CLC wall will be equivalent to dense concrete wall having more than
5 times thickness and almost 10 times in weight.



ECO - FRIENDLY– Foam concrete is an eco-friendly material as fly
ash and other industrial wastes used in manufacturing blocks and
thus protecting the environment. The production process or its use
does not release any harmful effluents to the environment. This is
also an alternative to plywood partitions and thus control
deforestation.



SOUND INSULATION– Excellent for sound insulation.
WHAT MAKES CLC BLOCKS POPULAR? – CONT’D



LOWER WATER ABSORPTION – It absorbs almost 50%
less water as compared to concrete or clay bricks and
helps to reduce cracks in the walls.



EASY TO HANDLE & INSTAL – They are easy and
quick to install, thus minimizing construction cost. They
require minimal maintenance, which reduces long term
cost. Foam concrete blocks are saving in cement , sand,
water, labour, energy and time.
WHAT MAKES CLC BLOCKS POPULAR? – CONT’D



THERMAL INSULATION– It keeps house cool in summer
and warm in winter, saves energy/electricity for cooling
and heating.



FIRE PROTECTION – A 100mm thick wall of density
1000 kg/m³, offers fire endurance by preventing heat
transmission for almost 4 hours without releasing any
Toxic fumes. Fire rating of cellular concrete are far
superior to brickwork or dense concrete.
WHY TO INVEST IN FABRITE CLC PLANT ?















Lowest Initial Investment & Upgradable
Quick returns & Highly Profitable
Future product for Construction Industries
Eco-Friendly Green Product
Saves Precious & Fertile Agriculture Saving soil
Less competition in market
Easy to handle operations of the plant and can be owned
without major engineering expertise
Very Low Electrical power required to run a plant
Very Small area is required to setup a plant
Minimum manpower
Reduces masonry time & Construction Material & Dead
weight.
HOW CAN WE SERVE YOU ?



Technical Consultancy



Business Consultancy & Solutions



Supply of equipment for CLC block
manufacturing



Supply of Specialise Additive & raw materials



Successful production and after sales services
for one year.
HOW CAN WE SERVE YOU ?



Complete Turnkey projects



Time and materials Management
consultancy



System Re-engineering



Product development



Facilities Management (technical).
TECHNICAL SPECIFICATIONS
Dimension of CLC blocks


Length : 400, 500 or 600 mm



Height : 200, 250 mm



Width : 100, 150, 200, 250, 300 mm

The average dimensions of the units, when
determined as given in Appendix ‘A’ of IS:2185
(Part IV).
TECHNICAL SPECIFICATIONS – CONT’D



CLC blocks confirms to three grades



Grade A : These are used as load bearing units and
shall have a block density in the range of 1200 kg/cum
to 1800 kg/cum.



Grade B : These are used as non-load bearing units
and shall have a block density in the range of 800 to
1000 kg/cum.



Grade C : These are used for providing thermal
insulation and shall have a block density in the range of
400 to 600 kg/cum.
TECHNICAL SPECIFICATIONS – CONT’D
Physical Requirements
Type

Density

Minimum compressive
Strength N/mm³

Maximum water
absorption % age

Grade A

1800
1600
1400
1200

25
17.5
12
6.5

7.5
7.5
10.0
10.0

Grade B

1000
800

3.5
2.5

12.5
12.5

Grade C

600
400

1.0
0.5

15.0
15.0
COMPARISION BETWEEN BRICKS & BLOCKS
Construction of 100 sq feet 6 inch wall
Material

Rate

Brick Wall

3400

Block Wall

Quantity

Prices/unit

Cost

Quantity

Prices/unit

Cost

600.00

8.50

5100.00

56.00

76.51

4284.43

Cement (Bag)

3.38

275.00

928.13

1.28

275.00

350.63

Sand (brass)

0.15

5500.00

825.00

0.06

5500.00

330.00

Cement (Bag)

4.00

275.00

1100.00

2.00

275.00

550.00

Sand (brass)

0.16

5500.00

880.00

0.08

5500.00

440.00

Brick/Block
Mortar

Plaster

8833.13

5955.05
Savings (%)

32.6
WHY WE? – CONT’D
Others

We, THE FABRITE

9

More man power required for production.

This technology reduces manpower by
almost 5 times.

10

More storage space required due to
longer curing period.

Less storage space required for steam
curing.

11

Initial cost for plant setup is less.

Initial cost for plant setup is high.

12

Manual system cause damage to the
product.

13

Low production capacity does not fulfill
time bound project requirement.

High production capacity fulfill project
requirement satisfactorily.

14

ROI more than 7 years

ROI within 3 to 4 years depending upon
the project size.

Semi automatic system avoid damage to
the product.
WHAT IS THE INVESTMENT REQUIRED ?

Plant Size at 100%
production

Land
in Acre

Investment cost
in Lakh

Return
in years

1

20 m³

0.5

Rs. 37 lakh

3

2

50 m³

1

Rs. 95 lakh

4

3

100 m³

1.5

Rs.161 lakh

3

4

200 m³

2

Rs.260 lakh

3

Note :
1. Land cost not considered as it would differ from region to region.
2. The above cost is inclusive of Machinery, Shed, Curing Chamber &
miscellaneous Civil work.
OPTIONS FOR GROWTH

Current plant
capacity

Upgrading
Plan

Investment
in Lakh

% Incr ement of
Original project
cost

50 m³

100 m³

39

24.22

100 m³

200 m³

94

36.15
PRODUCTION OF BLOCKS AS PER PLANT
SIZE
Calculation for production of block per day as per plant size
Block size Blocks
Per m³

Production
for 20m³

Production
for 50m³

Production
for 100m³

Production
for 200m³

600X200X200
mm

44

880

2200

4400

8800

600X200X150
mm

55

1100

2750

5500

11000

600X200X100
mm

88

1760

4400

8800

17600
PLANT DESIGN FOR CLC PRODUCTION

PLANT SHED

MAIN PLANT
MACHINERIES MANUFACTURED BY FABRITE

FOAM GENERATOR

HIGH SPEED
MIXTURE
MACHINERIES MANUFACTURED BY FABRITE

MOULD AND TROLLY

WIRE CUTTING MACHINE
MACHINERIES MANUFACTURED BY FABRITE

PRIMARY MIXTURE

COMPUTERISED CONTROL PANEL
MACHINERIES MANUFACTURED BY FABRITE

BATCHING
SYSTEM

MAIN PLANT
STEAM CURING SYSTEM
CURING
CHAMBER

CURING CHAMBER
CELLULAR LIGHTWEIGHT CONCRETE
BLOCK
FINISHED Product
CLC BRICK & BLOCK SIZE

Popular block sizes are:
600x200x200/100mm
500x250x200/100mm
500x400x100mm
or as desired
REFERENCES:
Turnkey Projects and
Consultancy
Anocrete

Plant size

Place

State

100 m³

Sahapur

Maharashtra

Sony Associates

100 m³

Nasik

Maharashtra

Shree Group Bricks & Block Co.

100 m³

Murbad

Maharashtra

G P T Infra Project -

50 m³

Global Infrastructure

30 m³

Bhubaneswar

Orissa

Consultancy and upgrading of
machinery
Ultracon

Plant size

Place

State

100 m³

Nasik

Maharashtra

ECOBLOCK

50 m³

Ranchi

Jharkand

Ultracon (Manual)

30 m³

Nasik

Maharashtra

Alteck Cement product Pvt. Ltd.
(Manual)

30 m³

Kolkata

WB.

Tripura
FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY
REGD. OFF:
202,MADHUVAN CHS LTD,SHRI KRISHNA COMPLEX,
NEAR SHRIRAM NAGAR, VIVA COLLEGE ROAD,
VIRAR (WEST),TAL : VASAI, DIST : THANE
MAHARASHTRA – 401 303.
ADMN OFF:
6,JM SHOPPING CENTRE,OPP. RLY.STATION,
VARTAK ROAD, VIRAR (WEST)
TAL : VASAI, DIST : THANE, MAHARASHTRA -401 303.
HAND PHONE : +919370003009
EMAIL : pentaberg@gmail.com
THANK YOU

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Cellular light weight concrete block CLC technology

  • 1. FABRITE TECHNOLOGIES A SHWETKETU GROUP COMPANY WELCOMES YOU TO THE GREEN WORLD OF ECO-FRIENDLY CONSTRUCTION MATERIALS TECHNOLOGIES
  • 2. FABRITE TECHNOLOGIES A SHWETKETU GROUP COMPANY THE TURNKEY SOLUTION PROVIDER IN THE FIELD OF PLANT & MACHINERIES FOR CONSTRUCTION MATERIALS, CHEMICALS, ADHESIVES, FILLING & PACKING MACHINES & INDUSTRIAL AUTOMATION
  • 3. ABOUT US FABRITE TECHNOLOGIES is an High-tech Engineering company in field of Eco friendly Cellular Lightweight Concrete (CLC) Blocks Technology. CLC blocks are also know as Foam concrete blocks. We have over 15 years of experience in the field of CLC blocks.   We manufacture CLC Blocks Manufacturing equipments. The design of the equipments are based on German technology.  We provide turnkey solutions for manufacture CLC blocks. With manufacturing CLC block equipments, we are providing installations and training to staff of the clients.
  • 4. WHAT MAKES CLC BLOCKS POPULAR ?  LIGHT IN WEIGHT – It’s density ranges from 300 to 1800 Kg/m³. It is three times less in weight than clay or fly ash blocks. A 100mm thick CLC wall will be equivalent to dense concrete wall having more than 5 times thickness and almost 10 times in weight.  ECO - FRIENDLY– Foam concrete is an eco-friendly material as fly ash and other industrial wastes used in manufacturing blocks and thus protecting the environment. The production process or its use does not release any harmful effluents to the environment. This is also an alternative to plywood partitions and thus control deforestation.  SOUND INSULATION– Excellent for sound insulation.
  • 5. WHAT MAKES CLC BLOCKS POPULAR? – CONT’D  LOWER WATER ABSORPTION – It absorbs almost 50% less water as compared to concrete or clay bricks and helps to reduce cracks in the walls.  EASY TO HANDLE & INSTAL – They are easy and quick to install, thus minimizing construction cost. They require minimal maintenance, which reduces long term cost. Foam concrete blocks are saving in cement , sand, water, labour, energy and time.
  • 6. WHAT MAKES CLC BLOCKS POPULAR? – CONT’D  THERMAL INSULATION– It keeps house cool in summer and warm in winter, saves energy/electricity for cooling and heating.  FIRE PROTECTION – A 100mm thick wall of density 1000 kg/m³, offers fire endurance by preventing heat transmission for almost 4 hours without releasing any Toxic fumes. Fire rating of cellular concrete are far superior to brickwork or dense concrete.
  • 7. WHY TO INVEST IN FABRITE CLC PLANT ?            Lowest Initial Investment & Upgradable Quick returns & Highly Profitable Future product for Construction Industries Eco-Friendly Green Product Saves Precious & Fertile Agriculture Saving soil Less competition in market Easy to handle operations of the plant and can be owned without major engineering expertise Very Low Electrical power required to run a plant Very Small area is required to setup a plant Minimum manpower Reduces masonry time & Construction Material & Dead weight.
  • 8. HOW CAN WE SERVE YOU ?  Technical Consultancy  Business Consultancy & Solutions  Supply of equipment for CLC block manufacturing  Supply of Specialise Additive & raw materials  Successful production and after sales services for one year.
  • 9. HOW CAN WE SERVE YOU ?  Complete Turnkey projects  Time and materials Management consultancy  System Re-engineering  Product development  Facilities Management (technical).
  • 10. TECHNICAL SPECIFICATIONS Dimension of CLC blocks  Length : 400, 500 or 600 mm  Height : 200, 250 mm  Width : 100, 150, 200, 250, 300 mm The average dimensions of the units, when determined as given in Appendix ‘A’ of IS:2185 (Part IV).
  • 11. TECHNICAL SPECIFICATIONS – CONT’D  CLC blocks confirms to three grades  Grade A : These are used as load bearing units and shall have a block density in the range of 1200 kg/cum to 1800 kg/cum.  Grade B : These are used as non-load bearing units and shall have a block density in the range of 800 to 1000 kg/cum.  Grade C : These are used for providing thermal insulation and shall have a block density in the range of 400 to 600 kg/cum.
  • 12. TECHNICAL SPECIFICATIONS – CONT’D Physical Requirements Type Density Minimum compressive Strength N/mm³ Maximum water absorption % age Grade A 1800 1600 1400 1200 25 17.5 12 6.5 7.5 7.5 10.0 10.0 Grade B 1000 800 3.5 2.5 12.5 12.5 Grade C 600 400 1.0 0.5 15.0 15.0
  • 13. COMPARISION BETWEEN BRICKS & BLOCKS Construction of 100 sq feet 6 inch wall Material Rate Brick Wall 3400 Block Wall Quantity Prices/unit Cost Quantity Prices/unit Cost 600.00 8.50 5100.00 56.00 76.51 4284.43 Cement (Bag) 3.38 275.00 928.13 1.28 275.00 350.63 Sand (brass) 0.15 5500.00 825.00 0.06 5500.00 330.00 Cement (Bag) 4.00 275.00 1100.00 2.00 275.00 550.00 Sand (brass) 0.16 5500.00 880.00 0.08 5500.00 440.00 Brick/Block Mortar Plaster 8833.13 5955.05 Savings (%) 32.6
  • 14. WHY WE? – CONT’D Others We, THE FABRITE 9 More man power required for production. This technology reduces manpower by almost 5 times. 10 More storage space required due to longer curing period. Less storage space required for steam curing. 11 Initial cost for plant setup is less. Initial cost for plant setup is high. 12 Manual system cause damage to the product. 13 Low production capacity does not fulfill time bound project requirement. High production capacity fulfill project requirement satisfactorily. 14 ROI more than 7 years ROI within 3 to 4 years depending upon the project size. Semi automatic system avoid damage to the product.
  • 15. WHAT IS THE INVESTMENT REQUIRED ? Plant Size at 100% production Land in Acre Investment cost in Lakh Return in years 1 20 m³ 0.5 Rs. 37 lakh 3 2 50 m³ 1 Rs. 95 lakh 4 3 100 m³ 1.5 Rs.161 lakh 3 4 200 m³ 2 Rs.260 lakh 3 Note : 1. Land cost not considered as it would differ from region to region. 2. The above cost is inclusive of Machinery, Shed, Curing Chamber & miscellaneous Civil work.
  • 16. OPTIONS FOR GROWTH Current plant capacity Upgrading Plan Investment in Lakh % Incr ement of Original project cost 50 m³ 100 m³ 39 24.22 100 m³ 200 m³ 94 36.15
  • 17. PRODUCTION OF BLOCKS AS PER PLANT SIZE Calculation for production of block per day as per plant size Block size Blocks Per m³ Production for 20m³ Production for 50m³ Production for 100m³ Production for 200m³ 600X200X200 mm 44 880 2200 4400 8800 600X200X150 mm 55 1100 2750 5500 11000 600X200X100 mm 88 1760 4400 8800 17600
  • 18. PLANT DESIGN FOR CLC PRODUCTION PLANT SHED MAIN PLANT
  • 19. MACHINERIES MANUFACTURED BY FABRITE FOAM GENERATOR HIGH SPEED MIXTURE
  • 20. MACHINERIES MANUFACTURED BY FABRITE MOULD AND TROLLY WIRE CUTTING MACHINE
  • 21. MACHINERIES MANUFACTURED BY FABRITE PRIMARY MIXTURE COMPUTERISED CONTROL PANEL
  • 22. MACHINERIES MANUFACTURED BY FABRITE BATCHING SYSTEM MAIN PLANT
  • 25. CLC BRICK & BLOCK SIZE Popular block sizes are: 600x200x200/100mm 500x250x200/100mm 500x400x100mm or as desired
  • 26. REFERENCES: Turnkey Projects and Consultancy Anocrete Plant size Place State 100 m³ Sahapur Maharashtra Sony Associates 100 m³ Nasik Maharashtra Shree Group Bricks & Block Co. 100 m³ Murbad Maharashtra G P T Infra Project - 50 m³ Global Infrastructure 30 m³ Bhubaneswar Orissa Consultancy and upgrading of machinery Ultracon Plant size Place State 100 m³ Nasik Maharashtra ECOBLOCK 50 m³ Ranchi Jharkand Ultracon (Manual) 30 m³ Nasik Maharashtra Alteck Cement product Pvt. Ltd. (Manual) 30 m³ Kolkata WB. Tripura
  • 27. FABRITE TECHNOLOGIES A SHWETKETU GROUP COMPANY REGD. OFF: 202,MADHUVAN CHS LTD,SHRI KRISHNA COMPLEX, NEAR SHRIRAM NAGAR, VIVA COLLEGE ROAD, VIRAR (WEST),TAL : VASAI, DIST : THANE MAHARASHTRA – 401 303. ADMN OFF: 6,JM SHOPPING CENTRE,OPP. RLY.STATION, VARTAK ROAD, VIRAR (WEST) TAL : VASAI, DIST : THANE, MAHARASHTRA -401 303. HAND PHONE : +919370003009 EMAIL : pentaberg@gmail.com