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PROPERTIES OF CONCRETE
CARBONATIO
N
WHAT IS
CARBONATION???
“ It’s a reaction between the
lime in concrete and the
carbon dioxide from air,
yielding Calcium Carbonate.”
Carbonation of
Concrete
 A reaction between the lime in concrete
and the carbon dioxide from air, yielding
Calcium Carbonate(CaCO3).
 The creation of calcium carbonate
requires three equally important
substances: carbon dioxide (CO2)
calcium(Ca) and water(H2O)
 I n carbonation process actual
agent i
s
carbonic acid
Carbonation Reaction
1. The first reaction is in the pores where
carbon dioxide (CO2) and water (H2O)
react to form carbonic acid (H2CO3):
CO2 + H2O H2CO3
2. The carbonic acid then reacts with the calcium
phases:
H2CO3 + Ca(OH)2 CaCO3 + 2H2O
DETECTING
CARBONATION
 Depth of carbonation can be detected
using an indicator.
 A chemical such as Phenolphthalein
sprayed on to freshly broken concrete.
 Areas remaining alkaline will turn in a
bright purply-pink color.
 Carbonated areas of concrete will
remain unchanged in color.
Speed of
Carbonation
The speed of the carbonation
process through the concrete mainly
depends on two parameters:
 The porosity of theconcrete
 The moisture content of theconcrete
Factors Affecting the
carbonation
process
Carbonation occurs between the 40-90%
relative humidity
Carbonation is most active at 50-70%
relative humidity.
 If the concrete is too dry, (RH<40%) carbon
dioxide cannot be dissolved and no
carbonation can occur.
 I f it is too wet (RH>90%) carbon dioxide
cannot enter water and the concrete will not
carbonate.
 CO2 cannot pass through the pores filled
with water
Factors Affecting the
carbonation
process
Reaction starts at the surface and
slowly penetrates
Poor quality concrete suffers
carbonation earlier and deeper
 I f the surface is exposed to salts and
moisture or in salt laden environment,
carbonation may accelerate
reinforcement corrosion.
EFFECT OF
CARBONATION
 It can cause soft surface, dusting and
color change
 It reduces quality concrete
 It reduces the concrete ability to
protect reinforcement from corrosion
(in an exposed environment)
 It will result in additional shrinkage
in carbonated region.
Effects of
Carbonation
 I t reduces the quality ofconcrete
Normal pH value of concrete is 12.6-
13.5
Carbonation reduces the pH value to 9
Changes alkaline nature to the acidic
nature
Reduces the ability of concrete to
prevent reinforcement steel bars from
Effects of
Carbonation
Initiates the corrosion process of
steel bars by demolishing the
protective oxide layer around steel
bars
Passivation of
Steel
The alkaline conditions that prevail in concrete
(pH > 13.0) favor the formation of a passive layer
on the embedded steel reinforcement.
Corrosion of Steel due to
Carbonation
Measurement of
Carbonation
Carbonation can measured in two ways:
First way is to measure the concentration o
f
CO2 absorbed by the concrete specimen
Second way is to carbonate the specimen i
n
(a) natural
(b) laboratory
environment conditions and then
break it and spray a pH indicator to
know the extent of Carbonation.
Depth of Carbonation
(Commercial Method)
 Depth of carbonation can
be detected using
an indicator.
 The phenolphthalein
indicator solution is
applied to a fresh fracture
surface of concrete. If the
indicator turns purple, the
pH is above 8.6. Where the
solution remains colorless,
the pH of the concrete is
below 8.6, suggesting
carbonation. A fully-
carbonated paste has a pH
of about 8.4.
Depth of Carbonation
(Laboratory Method)
 Using pH indicator
 In this method, first concrete specimen is kept in an open
environment for a number of years or in Carbonation
Chamber for a number of months.
 Generally, conditions of 5% CO2, 50% Relative Humidity, and
20-22ºC is maintained in a carbonation chamber.
 Then sample is broken and is sprayed with a pH indicator.
 Popularly a standard solution of 1% phenolphthalein in 70%
ethyl alcohol is used.
Depth of Carbonation
(Laboratory Method)
Using pHindicator
noncarbonated
with pH
 In the
region
above 9.2,
values
the
phenolphthalein
indicator turns
red; and
purple-
in the
carbonated portion with
9.2, the
remained
pH less than
solution
colorless.
Corrosion of Reinforcement due
to
Carbonation
 The high alkalinity of cement paste,approx.
pH13 passivates the steel surface and
protects it against oxidation(corrosion).
 The presence of chlorides, carbonation, acid
attack or combination of all these, reduce pH
of concrete and the reinforcing steel starts to
corrode.
Carbonation reduces its pH value to 8
 Due to the acidic behavior of concrete
passive layer of oxides destructed
Passivity of
Concrete
Bicarbonatio
n
Occasionally concrete may suffer from the s
o
called bi-carbonation process. Bi-carbonation
may occur in concrete with very high water to
cement ratio due to formation of hydrogen
carbonate ions at pH lower than 10. Contrary to
normal carbonation, bi-carbonation results in an
increase in porosity making the concrete soft.
Bicarbonatio
n
Bi-carbonation may be recognized by the
presence of large "pop-corn" like calcite
crystals and the highly porous paste.
Prevention from
Carbonation
 A s carbonation is dependent on the
porosity of concrete. Decrease in
porosity will decrease the
carbonation.
 B y decreasing water/cement ratio
dense concrete is produced with less
porosity
Chances of the diffusion on
CO2
becomes less

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carbonation-181211172440.pptx

  • 3. WHAT IS CARBONATION??? “ It’s a reaction between the lime in concrete and the carbon dioxide from air, yielding Calcium Carbonate.”
  • 4. Carbonation of Concrete  A reaction between the lime in concrete and the carbon dioxide from air, yielding Calcium Carbonate(CaCO3).  The creation of calcium carbonate requires three equally important substances: carbon dioxide (CO2) calcium(Ca) and water(H2O)  I n carbonation process actual agent i s carbonic acid
  • 5. Carbonation Reaction 1. The first reaction is in the pores where carbon dioxide (CO2) and water (H2O) react to form carbonic acid (H2CO3): CO2 + H2O H2CO3 2. The carbonic acid then reacts with the calcium phases: H2CO3 + Ca(OH)2 CaCO3 + 2H2O
  • 6. DETECTING CARBONATION  Depth of carbonation can be detected using an indicator.  A chemical such as Phenolphthalein sprayed on to freshly broken concrete.  Areas remaining alkaline will turn in a bright purply-pink color.  Carbonated areas of concrete will remain unchanged in color.
  • 7. Speed of Carbonation The speed of the carbonation process through the concrete mainly depends on two parameters:  The porosity of theconcrete  The moisture content of theconcrete
  • 8. Factors Affecting the carbonation process Carbonation occurs between the 40-90% relative humidity Carbonation is most active at 50-70% relative humidity.  If the concrete is too dry, (RH<40%) carbon dioxide cannot be dissolved and no carbonation can occur.  I f it is too wet (RH>90%) carbon dioxide cannot enter water and the concrete will not carbonate.  CO2 cannot pass through the pores filled with water
  • 9. Factors Affecting the carbonation process Reaction starts at the surface and slowly penetrates Poor quality concrete suffers carbonation earlier and deeper  I f the surface is exposed to salts and moisture or in salt laden environment, carbonation may accelerate reinforcement corrosion.
  • 10. EFFECT OF CARBONATION  It can cause soft surface, dusting and color change  It reduces quality concrete  It reduces the concrete ability to protect reinforcement from corrosion (in an exposed environment)  It will result in additional shrinkage in carbonated region.
  • 11. Effects of Carbonation  I t reduces the quality ofconcrete Normal pH value of concrete is 12.6- 13.5 Carbonation reduces the pH value to 9 Changes alkaline nature to the acidic nature Reduces the ability of concrete to prevent reinforcement steel bars from
  • 12. Effects of Carbonation Initiates the corrosion process of steel bars by demolishing the protective oxide layer around steel bars
  • 13. Passivation of Steel The alkaline conditions that prevail in concrete (pH > 13.0) favor the formation of a passive layer on the embedded steel reinforcement.
  • 14. Corrosion of Steel due to Carbonation
  • 15. Measurement of Carbonation Carbonation can measured in two ways: First way is to measure the concentration o f CO2 absorbed by the concrete specimen Second way is to carbonate the specimen i n (a) natural (b) laboratory environment conditions and then break it and spray a pH indicator to know the extent of Carbonation.
  • 16. Depth of Carbonation (Commercial Method)  Depth of carbonation can be detected using an indicator.  The phenolphthalein indicator solution is applied to a fresh fracture surface of concrete. If the indicator turns purple, the pH is above 8.6. Where the solution remains colorless, the pH of the concrete is below 8.6, suggesting carbonation. A fully- carbonated paste has a pH of about 8.4.
  • 17. Depth of Carbonation (Laboratory Method)  Using pH indicator  In this method, first concrete specimen is kept in an open environment for a number of years or in Carbonation Chamber for a number of months.  Generally, conditions of 5% CO2, 50% Relative Humidity, and 20-22ºC is maintained in a carbonation chamber.  Then sample is broken and is sprayed with a pH indicator.  Popularly a standard solution of 1% phenolphthalein in 70% ethyl alcohol is used.
  • 18. Depth of Carbonation (Laboratory Method) Using pHindicator noncarbonated with pH  In the region above 9.2, values the phenolphthalein indicator turns red; and purple- in the carbonated portion with 9.2, the remained pH less than solution colorless.
  • 19. Corrosion of Reinforcement due to Carbonation  The high alkalinity of cement paste,approx. pH13 passivates the steel surface and protects it against oxidation(corrosion).  The presence of chlorides, carbonation, acid attack or combination of all these, reduce pH of concrete and the reinforcing steel starts to corrode. Carbonation reduces its pH value to 8  Due to the acidic behavior of concrete passive layer of oxides destructed
  • 21. Bicarbonatio n Occasionally concrete may suffer from the s o called bi-carbonation process. Bi-carbonation may occur in concrete with very high water to cement ratio due to formation of hydrogen carbonate ions at pH lower than 10. Contrary to normal carbonation, bi-carbonation results in an increase in porosity making the concrete soft.
  • 22. Bicarbonatio n Bi-carbonation may be recognized by the presence of large "pop-corn" like calcite crystals and the highly porous paste.
  • 23. Prevention from Carbonation  A s carbonation is dependent on the porosity of concrete. Decrease in porosity will decrease the carbonation.  B y decreasing water/cement ratio dense concrete is produced with less porosity Chances of the diffusion on CO2 becomes less