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CAD for Circular
                         Knitting Machine
                                         www.konsep.net




Konsep.net | By Mico Wendy | Indonesia
TEXTILE INDUSTRY
z
CATEGORY & CHARACTERISTIC




Natural Fiber

Fiber Making (Man-Made Fiber)



Spinning

Weaving
Knitting

Dyeing/Printing/Finishing


Garment & Other Textiles
Product /Household)
Highly competitive market
        (price war)
          Capital & technology-
          intensive business

                1998




Knitting Industry
PROBLEM




many Companies are dying……
1 Design
              Big Quantity
              Mass Production
              Low Price


              Many/Customized
              Designs
              Smaller Quantity
  New
   New        Higher Price
Opportunity
Opportunity
              Non-Price Sensitive
Knitting




Knitting
  – This type of industry survive.
  – Doesn’t need big investment (compare with other
    textile categories). With area about 10m x 10m
    can run 1 machine.
  – Casual clothes more popular now.
Circular Knitting
Clothing




                                   4


                               3
     ay
          min

1   d
                     2
                1
Problems
requires a specialist (design
and engineering skill)


difficult to make good
design (quantity & quality)


poor user involvement
(customer dissatisfied)
Clothing




24x
faster                             4



         ours                  3
        h
  0.5
                     2
                1
CAD Knitting


                  Faster design process

                Customer interaction

More & better design alternatives

      doesn’t require specialist
        everyone (staff) can be a designer
CAD Knitting

Rules & Limitations for
  Knitting Machine
Based on
strong business
requirement
from real-life
experience
solution for the REGION
Knitting Machine Comparison

  Manual - Knitting Machine        Fully Automatic - Knitting
                                   Machine
  Relatively Cheaper               Expensive
  Design Pattern is hard           Design Pattern process is easy

  If the machine broken -> local   If the machine broken
  technician can repair it         (electronic) -> local technician
                                   hard to repair it
  Dependency to Vendor is Low      Dependency to Vendor is High
  Short BEP                        Long BEP

   New Price = 30.000 US$          New Price = 60.000US$ – 85.000US$
  Second Hand = 6.000 US$
Knitting Machine Comparisson

 Manual - Knitting Machine        Fully Automatic - Knitting
                                  Machine
 Relatively Cheaper               Expensive
 Design Pattern is hard           Design Pattern process is easy

 If the machine broken -> local   If the machine broken
 technician can repair it         (electronic) -> local technician
                                  hard to repair it
 Dependency to Vendor is Low      Dependency to Vendor is High
 Short BEP                        Long BEP


   Our Solution
1. Make design pattern fast and
   accurate.
2. Can be used for variety circular
   knitting machine (including old
   machine).
3. Predict quantity and quality
   before the production.
   – Quantity: Estimating yarn.
   – Quality: Make sure the production
     doesn’t make defects.
4. Can run with limitation, like:
   – Some spare parts are missing.
   – Broken part of the machine.
   – Limitation in yarn.
5. Customer can see the expected
   result before production begin.
Features
Features
Features
Features
• With CAD for Knitting Machine
• We will get:
  Design Pattern competitive advantage
  Cost Effective (can use old machine)
Cad untuk knitting machine v3.01 (start)
Cad untuk knitting machine v3.01 (start)

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Cad untuk knitting machine v3.01 (start)

  • 1. CAD for Circular Knitting Machine www.konsep.net Konsep.net | By Mico Wendy | Indonesia
  • 2.
  • 4.
  • 5. z
  • 6.
  • 7. CATEGORY & CHARACTERISTIC Natural Fiber Fiber Making (Man-Made Fiber) Spinning Weaving Knitting Dyeing/Printing/Finishing Garment & Other Textiles Product /Household)
  • 8. Highly competitive market (price war) Capital & technology- intensive business 1998 Knitting Industry
  • 10. 1 Design Big Quantity Mass Production Low Price Many/Customized Designs Smaller Quantity New New Higher Price Opportunity Opportunity Non-Price Sensitive
  • 11.
  • 12. Knitting Knitting – This type of industry survive. – Doesn’t need big investment (compare with other textile categories). With area about 10m x 10m can run 1 machine. – Casual clothes more popular now.
  • 14. Clothing 4 3 ay min 1 d 2 1
  • 15. Problems requires a specialist (design and engineering skill) difficult to make good design (quantity & quality) poor user involvement (customer dissatisfied)
  • 16. Clothing 24x faster 4 ours 3 h 0.5 2 1
  • 17. CAD Knitting Faster design process Customer interaction More & better design alternatives doesn’t require specialist everyone (staff) can be a designer
  • 18. CAD Knitting Rules & Limitations for Knitting Machine
  • 21. Knitting Machine Comparison Manual - Knitting Machine Fully Automatic - Knitting Machine Relatively Cheaper Expensive Design Pattern is hard Design Pattern process is easy If the machine broken -> local If the machine broken technician can repair it (electronic) -> local technician hard to repair it Dependency to Vendor is Low Dependency to Vendor is High Short BEP Long BEP New Price = 30.000 US$ New Price = 60.000US$ – 85.000US$ Second Hand = 6.000 US$
  • 22. Knitting Machine Comparisson Manual - Knitting Machine Fully Automatic - Knitting Machine Relatively Cheaper Expensive Design Pattern is hard Design Pattern process is easy If the machine broken -> local If the machine broken technician can repair it (electronic) -> local technician hard to repair it Dependency to Vendor is Low Dependency to Vendor is High Short BEP Long BEP Our Solution
  • 23. 1. Make design pattern fast and accurate. 2. Can be used for variety circular knitting machine (including old machine). 3. Predict quantity and quality before the production. – Quantity: Estimating yarn. – Quality: Make sure the production doesn’t make defects.
  • 24. 4. Can run with limitation, like: – Some spare parts are missing. – Broken part of the machine. – Limitation in yarn. 5. Customer can see the expected result before production begin.
  • 29. • With CAD for Knitting Machine • We will get: Design Pattern competitive advantage Cost Effective (can use old machine)

Editor's Notes

  1. The middle one = is the hardest. Still need substantial capital
  2. Mesin-mesin mahal
  3. Mesin baru dengan teknologi manual sudah mahal, apalagi jika mesin full automatic
  4. Mesin Rajut Manual, bukan berarti mesin rajut lama. Saat ini masih terus diproduksi mesin jenis ini.
  5. Mesin Rajut Manual, bukan berarti mesin rajut lama. Saat ini masih terus diproduksi mesin jenis ini.
  6. Perbandingan dengan sistem otomatis Perbandingan dengan sistem manual Reduce losses and excess inventory
  7. Yarn : different prices