HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
C102-metro design work in Mumbai-mah.pptx
1. Designs of Stations and Viaduct for Mumbai Metro Line 2B- C102
Mumbai Metro line 2B from DN Nagar to Mandale is 23.643 km long elevated corridor with 20
stations.
This line provides connectivity between the Eastern and Western suburban Mumbai and provide
rail-based access to the commercial, Govt. bodies and geographical landmarks in Mumbai.
As is a normal feature of the Mumbai metropolitan region mostly the stretch shows the
presence of soft to very hard compact Barcia type rock. These layers are encountered at above 7
m to 15 m from natural ground level. At very few locations in some areas there is compact
basalt too. End bearing piles were provided designed for the pile capacities observed. This was
around 400 – 600 Tons. Thus geology was not a hinderance in the project. However being
Mumbai the main and the greatest challenge to overcome the presence of several drain utilities,
cables, 100 yrs. old pipelines were encountered at a depth of 7 to 8 m below ground level.
3. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Longitudinal Elevation- MTNL station
Typical Cross Section
Key features:
Length = 180 m
Width = 21.6 m
Foundation = Pile foundation
Dia. Of piles = 1000 mm
Type of strata= Slightly weathered Bracia
Length of piles proposed as per strata availability = 12 m
Max. Pile capacity = 500 MT (for 3D socketing)
Substructure:
Pier – RCC cast in situ
Concourse arm – Precast post tensioned
Platform arm – Precast post tensioned
Superstructure:
Concourse & platform girders – RCC girders
Deck slab – RCC 150 mm
Precast pretensioned U Girders
4. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Design philosophy :
• Span arrangement of station is 17 m x 4 span continuous unit + 17 m x 3 span continuous unit + 17 m x 4 span continuous unit
• Foundations have proposed as pile foundations with 1000 /1200 mm dia bored cast-in-situ piles at not more than 15 m length of piles since rock is available at depth of 10 to 12 m
• Generally, 8 to 10 piles are sufficient since pile capacity of 500 MT is available with 2D / 3D socketing in rock
• Entire station is modelled in STAAD and foundations idealised by applying soil springs as per IS: 2911 (Part 1/Sec 2).
• Response spectrum analysis performed separately to take the effect of seismic force
• Expansion joint between two continuous units is maintained 50 mm to satisfy pounding effect.
• Continuity maintained by providing without bearing structures which is main advantages to avoid repair/replacement of bearing in future.
• Since these stations have placed on median of exiting road, size of excavation for pilecap is restricted to max 7 to 8 m in transverse direction which is big challenge for arrangement of piles in such way that
there shall not be any eccentricity in the pile group and sometimes it is very severe when there are utilizes encountered on site.
• Concourse arm have been casted in 3 pieces, middle portion have casted as hammer head for pier cast-in-situ and remaining portion on either sides casted in casting yard and launched as per schedule of
construction by introducing a stitching joint of 600 mm.
• Platform arm have been casted in single piece of 21 m and launched at location by taking temporary support from already casted concourse arms.
• Concourse and platform floor girders are RCC precast girders of varying lengths from 16.5 m to 19 m and at the support of these girders 32 mm dia pins have provided to achieve continuity.
• Design of all the components for each pier locations have performed separately because of loading situation and arrangement of floor components such as staircase, lifts, escalators as per architectural
requirements. So the design efforts are appreciable for each components.
• For movement of metro train , precast pretensioned ‘U” girder have proposed with varying lengths as per situation. DIRECTION
TRAFFIC
Idealised STAAD Model
5. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Construction Methodology
Stage- 1 : Pier arm (Hammer head) to be cast 1800mm from pier face with dowel bars on
either side
Stage- 2 : Precast unit with dowels to be left for balance 600mm casting portion
Stage- 3 : Casting of 600mm cast-in-situ stitch portion & prestressing of pier arm
This component supports concourse floor girders, lifts, staircase, escalator & respecting
rooms over there as per architectural requirements.
It is cantilever component with total length is 22.1 m and width at top is 1.7 m & width at
bottom is 3.3 m. Ledges (0.8 m x 0.5 m) have provided at bottom to support floor girders.
It is cast in three pieces as 6.6 m cast in situ along with pier and 7.15 m precast segment
stitched together on either side with 0.6 m stitching joint.
Concourse Arm
Typical dimensions of concourse arm
6. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Concourse arm:
• The analysis has been done using MIDAS Civil analysis
software.
• Concourse Pier arm is modelled in MIDAS as line model,
point loads and moments are applied at girder resting
positions.
• The loads are taken from STAAD file used for Pile foundation
analysis and designs.
• Cable profile is assigned for pier arm elements with
prestressing loads. Stress check is presented herewith with
reference to MIDAS
Typical section of Concourse arm
Cable profile of Concourse arm
Arrangement of cables
Idealised MIDAS Model For this section, M60 grade of concrete
adopted, and T 15 strands used.
Above section have designed to satisfy
maximum compressive stress in concrete
of 24 Mpa with no tension at service
condition and max. 1 Mpa tension during
construction conditions.
T32-4 nos at each girder location have provided for horizontal temperature forces due to
continuity action.
7. Designs of Stations and Viaduct for Mumbai Metro Line 2B
This component supports ‘U’ girders, platform floor girders, lifts, staircase, escalator as per architectural requirements. It is cantilever component with total length is 22.6 m
and varying width & depth below U girder & floor girder locations. It is casted in single piece as precast segment & stitched together at top of pier.
Platform Arm
Typical dimensions of platform arm
8. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Platform Arm
Idealised MIDAS Model
For this section, M60 grade of concrete adopted, and T 15 strands used.
Above section have designed to satisfy maximum compressive stress in concrete of 24 Mpa with no
tension at service condition and max. 1 Mpa tension during construction conditions.
Typical cable profile of platform arm
9. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Concourse floor girders
These girders analysed in STAAD and checked for its ultimate
bending capacity and shear capacity using ULS combinations in
IRS. The serviceability limit state design for stress and crack width
checked for different sections of girders.
10. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Eastern Express Highway Station
Height of this station more than earlier station to satisfy crossing of a flyover on eastern
express highway and another metro line 4 and so called it is interface of line 4 & line 2B
of Mumbai metro network.
Because of this reason EEH station is having 3 levels as lower concourse level, upper
concourse level & platform level.
All other design philosophy is same as discussed in the above. Because of higher
loading it is required to provide 10 piles of 1200 mm diameter.
This EEH station have extended by two spans for to connect with line 4 station. At some
pier locations width of station is increased to provide staircase / escalators and then it is
required provide cantilever concourse arm of 26 m.
Typical section of EEH Station
11. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Chembur Station
LP-2
This is having slight curvature and it is also highted station and reason is that at nearby
there is crossing to elevated viaduct of monorail.
Plan & Elevation of Chembur Station
12. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Airport This station is different than other stations because it is
single story over 32 m long portals with 3 columns to each
portal. Span arrangement is not regular because of cross
nallah and curvature to road below station. This station is
having height restrictions because it is under air funnel zone
of Mumbai international airport.
S G Barve Marg Station
>>>CST ROAD>>>
<<<CST ROAD<<<
FOB
MEDIAN
Layout of S G Barve Marg Station
13. Designs of Stations and Viaduct for Mumbai Metro Line 2B
S G Barve Marg Station
At each pier location position of U girder changes because of curvature and accordingly design of portal is the challenge. Construction of portal is planned in
such way that maximum possible portion should be precast and remaining portion should be cast in-situ to avoid traffic block and site suitability. Lengths of
precast portion and cast-situ portion is varying at every pier location, so their design efforts are appreciable.
Typical cross section of S G Barve Marg Station
14. Designs of Stations and Viaduct for Mumbai Metro Line 2B
For entire viaduct precast pretensioned U
girder of varying lengths from 13 m to 28 m
proposed except at some special spans & at
obligatory span locations.
Precast pre tensioned U girders proposed
because of its following advantages.
1. It is light weight.
2. It is easy to handle and launch over
required positions within minimum time.
3. No anchorage blocks are required.
4. No separate deck slab is required to cast.
These U girders are applicable to curvature
portion where radius is more than 250 m
otherwise I girder and deck slab can be
provided to achieve that curvature.
15. Designs of Stations and Viaduct for Mumbai Metro Line 2B
At bullet train crossing, it is mandatory provide high span of 55 m steel
plate girder because of “No construction zone” of 35 m at crossing. Bullet
train have proposed 20 m below natural ground level and again it is
required to provide piles at the level of bullet train tunnel. This span is
having prefabricated steel plate girders and cast in situ RCC deck.
At central railway crossing, 61 m + 55 m semi through steel girder proposed. At
this location availability of minimum clearance over rail level semi through steel
girder have proposed.
P601 P602
16. Designs of Stations and Viaduct for Mumbai Metro Line 2B
Technical Features:
The Spans are 75m + 125 m + 70m.
Radius of curvature is 210m.
Single celled box girder with minimum depth = 3.5m to 6.75m
Loading: Metro loading – Double Track
Challenges
Crosses the Mithi river with a strict mandate of not encroaching the waterway at all!
Dense population at both ends.
Filthy water condition and working not possible with human interface.
At Mithi river crossing, balanced cantilever of 75 + 125m + 70 m have proposed
Idealised MIDAS Model
Plan & Elevation of Balanced cantilever span