MES experts Tom Hechtman and Mark French from Sepasoft joined Inductive Automation Chief Strategy Officer Don Pearson for an inside look at the new Sepasoft OEE Downtime 2.0 Module for Ignition, which gives manufacturers even more ways to improve profitability through operational excellence. Learn about OEE improvements: - Run multiple products on a line at one time - Create, define, and customize equipment modes - Based on ISA-95, the standard for building enterprise architectures - Faster, more powerful analytics</li> - And more

2. Moderator
Don Pearson
Chief Strategy Officer
Inductive Automation

3. Today’s Agenda
• Introduction to Inductive Automation
• Introduction to Sepasoft
• OEE Downtime 2.0 Module
• Demo
• Q&A

4. About Inductive Automation
• Founded in 2003
• HMI, SCADA, MES, and IIoT software
• Installed in 100+ countries
• Over 1,500 integrators
• Used by 48% of Fortune 100 companies
Learn more at: inductiveautomation.com/about

5. Used By Industries Worldwide

6. One Universal Platform for SCADA, MES & IIoT:
• Unlimited licensing model
• Cross-platform compatibility
• Based on IT-standard technologies
• Scalable server-client architecture
• Web-managed
• Web-launched on desktop or mobile
• Modular configurability
• Rapid development and deployment
The Ignition Industrial Application Platform

7. Ignition Software Stack

8. About Sepasoft
Sepasoft is a strategic third-party module
partner of Inductive Automation, which
develops and supports the Sepasoft MES
Modules for the Ignition platform.

9. About Sepasoft
• Incorporated in 2003
• 600+ MES implementations worldwide
• 200+ companies using Sepasoft
software
• 27 MES-Certified System Integrator
companies

10. About Sepasoft
Sepasoft provides:
• MES solutions for automotive,
pharmaceutical, food and beverage,
mining, steel, and other industries
• MES solutions for batch, discrete and
continuous type manufacturing
operations

11. Presenters
Tom Hechtman
Owner,
Sepasoft
Mark French
MES Design Engineer,
Sepasoft

12. MES Modules for Ignition
Web Services Instrument Interface MES Enterprise Barcode Scanner

13. OEE 2.0
Sepasoft OEE 2.0:
• Released last month
• Currently running in several facilities
• Seamless integration with other Sepasoft MES modules
• Built on ISA-95
• Solves common challenges when implementing OEE

14. OEE 2.0
Common Challenges OEE 2.0 Solves:
• Managing Production Control
• Flexible Collection of Production Data
• Enhanced Shift Management
• Running Changeovers
• Determining Root Causes
• Flexible and Extendable Analysis
• Asset Utilization
• Scalability

15. Overall Equipment Effectiveness
What is OEE:
• Availability = Run Time / Planned Run Time
• Performance = Good Parts Produced / (Run Time x Standard Rate)
• Quality = Good Parts Produced / Parts Started
• Overall OEE = Availability x Performance x Quality

16. Managing Production Control
• Work Order and Schedule

17. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
ERP

18. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only

19. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
ERP

20. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only

21. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
ERP

22. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only

23. Managing Production Control
ERP
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only
• ERP and Material

24. Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only
• ERP and Material
• Driven by Tags
• Historical Backfill

25. Flexible Collection of Production Data
Collection of Machine Data:
• Automatic 24/7 Collection
• Manual
• Post Production Updates (results come in after the fact)

26. Enhanced Shift Management
Flexible Shift Definitions:
• Can be Ignition Schedules
• Can be Tag-Driven
• Support for Rotating Shifts and Holidays
• Reflected on Production Schedule

27. Running Changeovers
• Simultaneously Run Multiple Products on a Line
• Running Changeover
• Correctly Associated Production Count by Product
• OEE Tracked by Product

28. Determining Root Causes
Determining Root Causes:
• Advanced Downtime Detection Algorithms
• Which Machine and Reason Caused Lost Production
• Starved/Blocked Conditions
• Workcell Cycle Times

29. Flexible and Extendable Analysis
• User Interactive Analysis
• Real-Time
• View, Compare, Filter, and Sort by Additional Factors
• Custom Value Sources
• Custom Calculators
• Present Results Appropriate for Each Persona
• Security

30. Asset Utilization
Utilization of Equipment:
• Total Equipment Utilization in Addition to Production Runs
• Customizable Equipment Modes
• Available Through Analysis

31. Scalability
• Integration with other MES functions
• Cloud, on-premise, or hybrid
• Enterprise
(RT)
Client
(V)
(A)
PLC

32. Demo: OEE Downtime 2.0 Module

33. Migration
OEE 1.0 to OEE 2.0 Migration:
• Involves More than Updating Modules
◦ Online Guide Available
• OEE 2.0 Evaluation Service
◦ Steps Based on Your Ignition Project
◦ Free With Basic Care
• Design Services
• MES Certified Integrator

34. Recap
• Sepasoft is the strategic third-party MES module partner for
Inductive Automation.
• The new Sepasoft OEE 2.0 Module solves common
challenges of OEE implementation.
• MES 2.0 platform improvements: Built on ISA-95 | Improved
Equipment Hierarchy | Optimized Database Utilization | 24/7
Production-Data Capture | Enhanced Shift Management | Faster, More
Powerful Analytics | Scalability

37. Sepasoft Training
Find Video Training Courses
About OEE & Other MES Topics at:
sepasoft.com

38. Questions & Comments
Jim Meisler x227
Vannessa Garcia x231
Vivian Mudge x253
Account Executives
Myron Hoertling x224
Shane Miller x218
Ramin Rofagha x251
Maria Chinappi x264
Dan Domerofski x273
Lester Ares x214
Melanie Hottman
IA Director of Sales:
800-266-7798 x247
Jeff Osterback x207
Sepasoft MES Solutions
sepasoft.com
800-207-5506

39. • Thank You
•