SlideShare a Scribd company logo
A Study on Working of Boiler at
MYMUL
Presented by
Ms. NAVYASHREE V N DME , BE , M.Tech
3/31/2022 A Study on Working of Boiler at MYMUL 1
Contents
1. Company Profile.
2. Vision And Mission.
3. Objectives.
4. Products.
5. Functional Departments.
6. Boiler.
7. Boiler working process
8. Boiler mountings
9. Boiler feed-water and feed-water treatment
10. Ash handling
11. Case Study
12. Suggestions.
13. Key observations
3/31/2022 A Study on Working of Boiler at MYMUL 2
Union Profile
Mysore diary was started in the year 1965 with a capacity
of 10 TLPD.
Karnataka Dairy Development Projects and the activities on
Dairy Development were taken up in the year 1975.
The Mysore District Co-operative Milk Producer Societies
Union Ltd was registered on 23.11.1976.
The capacity was expanded to 60 TLPD in 1980 under the
scheme operation flood and transferred to the Karnataka
Milk Federation in 1984.
The new Mega dairy plant is installed with capacity 6 LLPD
expandable to 8 LLPD at Alanahalli Mysore in 2019.
3/31/2022 A Study on Working of Boiler at MYMUL 3
Vision and Mission
• Quality assurance from cow to consumer.
• Product diversity.
• Avoiding post-harvest losses.
• To strengthen the living standards.
• Pasteurization and homogenizing of the procured
raw milk.
• Supply milk to the consumer at a reasonable rate.
3/31/2022 A Study on Working of Boiler at MYMUL 4
Objectives
To Provide assured and remunerative market for all
the milk produced by the farmer members.
To facilitate rural development by providing
opportunities for self- employment along with
providing opportunity for steady Income at village
level.
Emergency visits to treat the animals on a nominal
fee to be collected from the producers.
Effective supervision/extension services through
field executives of the Union.
Implementing STEP program through Govt. of India
Project.
3/31/2022 A Study on Working of Boiler at MYMUL 5
Products
3/31/2022 A Study on Working of Boiler at MYMUL 6
Functional Departments
1. Procurement And Inspection Department
2. Engineering Department
3. Process & Production Department
4. Quality Control Department
5. Marketing Department
6. Purchase Department
7. Finance Department
8. Stores Department
9. Administrative Department
3/31/2022 A Study on Working of Boiler at MYMUL 7
Introduction to Boiler
• A closed container in which water is heated to
provide hot water or heating to produce steam.
• Types Boiler
1. Forced and natural circulation.
2. Fire tube and water tube boilers.
3. Packaged boilers.
4. High pressure and low pressure.
5. Stationary and locomotive.
3/31/2022 A Study on Working of Boiler at MYMUL 8
Boiler
2 types of boilers (hybrid boiler and Energy pack boiler )
3/31/2022 A Study on Working of Boiler at MYMUL 9
Fig 1– COMBLOC Hybrid Boiler at
MYMUL
Fig 2- Energy Pack Boiler
Working Process
Fig 1- Hybrid Boiler
Briquette
3/31/2022 A Study on Working of Boiler at MYMUL 10
Working Process
Specifications
3/31/2022 A Study on Working of Boiler at MYMUL 11
Fig 1- Working Process
DESCRIPTION UNITS
Boiler type Multi-tubular
Boiler capacity 10 ton
Working pressure 5 to 8 kg/ cm²
Steam
temperature
150 to 200 °C
Fuel used Briquette, wood
Max pressure 10 kg/ cm²
Hot flue gas
temperature
250 °C
Fig 1- Waste Heat Recovery Unit
3/31/2022 A Study on Working of Boiler at MYMUL 12
Heat Recovery Process
Fig 2- Feed-water Flow to the Boiler
Boiler Mounting
• Water level indicator
• Feed check valve
• Pressure gauge
• Blow off valve
• Fusible plug
• Safety valves
3/31/2022 A Study on Working of Boiler at MYMUL 13
3/31/2022 A Study on Working of Boiler at MYMUL 14
2. Feed-water Control Valve
5. Pressure Relief Valve
4. Fusible Plug
1. Water level Indicator
3. Steam Control Valve
Boiler Feed-water
Effect of impurities
• Hardness
• Acidity
• Turbidity
• Scale formation
• Over heating
Scale Formation
Oxygen Corrosion
Corrosion
3/31/2022 A Study on Working of Boiler at MYMUL 15
Feed-Water Treatment
Fig 4 - Demineralization plant
Fig 2 -Softener Drum
Fig 1 – Demineralization of Water
3/31/2022 A Study on Working of Boiler at MYMUL 16
Fig 3- Feed-Water
Tank
Ash Handling System
1.Submerged Ash Conveyor 2. Ash Collecting Tank
3. Bag House and Cyclomax Dust Collector
4. Chimney
3/31/2022 A Study on Working of Boiler at MYMUL 17
Process Diagram of FHS and AHS
3/31/2022 A Study on Working of Boiler at MYMUL 18
Case Study
Parameter unit
Steam generation 8TPH
Flue gas temperature 225 ⁰ C
Pressure 8 kg / cm²
Feed-water
temperature
80⁰ C
Calorific value of wood 2300 kcal/kg
Calorific value of
briquette
3344 kcal/kg
Fuel consumed per
hour
1.5TPH
3/31/2022 A Study on Working of Boiler at MYMUL 19
BOILER
STEAM OUT
A
I
R
FUEL
FLUE GASSES
TO PROCESS
Efficiency of Boiler = Q * (H - h) *100
q*GCV
ῃ = 76.75 % (wood)
ῃ = 53 % (briquette)
Where Q = Quantity of steam generated per hour (kg/hr)
q = Quantity of fuel used per hour (kg/hr)
GCV = Gross calorific value of the fuel (k Cal/kg)
H = Enthalpy of steam (k Cal/kg)
h = Enthalpy of feed water (k Cal/kg)
3/31/2022 A Study on Working of Boiler at MYMUL 20
Suggestions
Pre-heating of air.
Steam flow ducts .
Improvement of equipment.
3/31/2022 A Study on Working of Boiler at MYMUL 21
Fig 2 – Steam Leakage
Fig 1- Steam Pipe Insulation
Key observations
• In boiler section , Information about type of
boiler used and its working
• Got an idea about working of various
processing and functional department.
• Live exposure helps visualize the process.
• Steam purity
3/31/2022 A Study on Working of Boiler at MYMUL 22
THANK
YOU
3/31/2022 A Study on Working of Boiler at MYMUL 23

More Related Content

What's hot

A comparative study between ohmic and microwave heating in food processing
A comparative study between ohmic and microwave heating in food processingA comparative study between ohmic and microwave heating in food processing
A comparative study between ohmic and microwave heating in food processing
MariahSadaf
 
Falling Film Evaportor
Falling Film EvaportorFalling Film Evaportor
Falling Film Evaportor
SamihaMehanz
 
Evaporator performance
Evaporator performanceEvaporator performance
Evaporator performance
Mamta Sahurkar
 
Ultra High Temperature Processing of Food Products
Ultra High Temperature Processing of Food ProductsUltra High Temperature Processing of Food Products
Ultra High Temperature Processing of Food Products
Sourabh Bhartia
 
Condensed milk
Condensed milkCondensed milk
Condensed milk
JYOTI PACHISIA
 
Design Of Freezing Equipments in Food Industry.
Design Of Freezing Equipments in Food Industry.Design Of Freezing Equipments in Food Industry.
Design Of Freezing Equipments in Food Industry.
Shahnaz Mol. S
 
Evaporation and types of evaporators used in processing industries.
Evaporation and types of evaporators used in processing industries.Evaporation and types of evaporators used in processing industries.
Evaporation and types of evaporators used in processing industries.
Ram Tiwari
 
Evaporator
EvaporatorEvaporator
Evaporator
Man Fenix
 
1. Sterilized milk.pptx
1. Sterilized milk.pptx1. Sterilized milk.pptx
1. Sterilized milk.pptx
Payel Ghosh
 
HTST Pasteurization- Introduction, Working, Components
HTST Pasteurization-  Introduction, Working, ComponentsHTST Pasteurization-  Introduction, Working, Components
HTST Pasteurization- Introduction, Working, Components
PMG Engineering Private Limited
 
MADHUR DAIRY GANDHINAGAR . SUMMER INTERNSHIP REPORT
 MADHUR DAIRY GANDHINAGAR . SUMMER  INTERNSHIP REPORT MADHUR DAIRY GANDHINAGAR . SUMMER  INTERNSHIP REPORT
MADHUR DAIRY GANDHINAGAR . SUMMER INTERNSHIP REPORTtejasshah890
 
Dairy fermented products
Dairy fermented productsDairy fermented products
Dairy fermented products
varsha chauhan
 
Microbiology of milk
Microbiology of milkMicrobiology of milk
Microbiology of milk
Yash Gajwani
 
High pressure processing
High pressure processingHigh pressure processing
High pressure processing
Anwar Hussain
 
Chilling
ChillingChilling
Low temp presentation
Low temp presentationLow temp presentation
Low temp presentation
anuladak
 
pulsed electric field A new technology for food preservation
pulsed electric field A new technology for food preservation pulsed electric field A new technology for food preservation
pulsed electric field A new technology for food preservation
Amanat Ali
 
Aavin quality procedures
Aavin   quality proceduresAavin   quality procedures
Aavin quality proceduresUma Rungta
 
Fermentation ppt
Fermentation pptFermentation ppt
Fermentation pptpkdsshukla
 
Skim Milk Powder.pptx
Skim Milk Powder.pptxSkim Milk Powder.pptx
Skim Milk Powder.pptx
Meenakshi Muthuswamy
 

What's hot (20)

A comparative study between ohmic and microwave heating in food processing
A comparative study between ohmic and microwave heating in food processingA comparative study between ohmic and microwave heating in food processing
A comparative study between ohmic and microwave heating in food processing
 
Falling Film Evaportor
Falling Film EvaportorFalling Film Evaportor
Falling Film Evaportor
 
Evaporator performance
Evaporator performanceEvaporator performance
Evaporator performance
 
Ultra High Temperature Processing of Food Products
Ultra High Temperature Processing of Food ProductsUltra High Temperature Processing of Food Products
Ultra High Temperature Processing of Food Products
 
Condensed milk
Condensed milkCondensed milk
Condensed milk
 
Design Of Freezing Equipments in Food Industry.
Design Of Freezing Equipments in Food Industry.Design Of Freezing Equipments in Food Industry.
Design Of Freezing Equipments in Food Industry.
 
Evaporation and types of evaporators used in processing industries.
Evaporation and types of evaporators used in processing industries.Evaporation and types of evaporators used in processing industries.
Evaporation and types of evaporators used in processing industries.
 
Evaporator
EvaporatorEvaporator
Evaporator
 
1. Sterilized milk.pptx
1. Sterilized milk.pptx1. Sterilized milk.pptx
1. Sterilized milk.pptx
 
HTST Pasteurization- Introduction, Working, Components
HTST Pasteurization-  Introduction, Working, ComponentsHTST Pasteurization-  Introduction, Working, Components
HTST Pasteurization- Introduction, Working, Components
 
MADHUR DAIRY GANDHINAGAR . SUMMER INTERNSHIP REPORT
 MADHUR DAIRY GANDHINAGAR . SUMMER  INTERNSHIP REPORT MADHUR DAIRY GANDHINAGAR . SUMMER  INTERNSHIP REPORT
MADHUR DAIRY GANDHINAGAR . SUMMER INTERNSHIP REPORT
 
Dairy fermented products
Dairy fermented productsDairy fermented products
Dairy fermented products
 
Microbiology of milk
Microbiology of milkMicrobiology of milk
Microbiology of milk
 
High pressure processing
High pressure processingHigh pressure processing
High pressure processing
 
Chilling
ChillingChilling
Chilling
 
Low temp presentation
Low temp presentationLow temp presentation
Low temp presentation
 
pulsed electric field A new technology for food preservation
pulsed electric field A new technology for food preservation pulsed electric field A new technology for food preservation
pulsed electric field A new technology for food preservation
 
Aavin quality procedures
Aavin   quality proceduresAavin   quality procedures
Aavin quality procedures
 
Fermentation ppt
Fermentation pptFermentation ppt
Fermentation ppt
 
Skim Milk Powder.pptx
Skim Milk Powder.pptxSkim Milk Powder.pptx
Skim Milk Powder.pptx
 

Similar to boiler at MYMUL.pptx

InternshipReport.pdf fffffffffffffffffffff
InternshipReport.pdf fffffffffffffffffffffInternshipReport.pdf fffffffffffffffffffff
InternshipReport.pdf fffffffffffffffffffff
thewebseries17th
 
Design and Fabrication of a Solar Biomass Integrated Dryer
Design and Fabrication of a Solar Biomass Integrated Dryer Design and Fabrication of a Solar Biomass Integrated Dryer
Design and Fabrication of a Solar Biomass Integrated Dryer Adeshina Ojo
 
GAIL summer training report......
GAIL summer training report......GAIL summer training report......
GAIL summer training report......
Navin Dixit
 
Energy requirements in manufacture of khoa
Energy requirements in manufacture of khoaEnergy requirements in manufacture of khoa
Energy requirements in manufacture of khoa
prj_publication
 
Energy requirements in manufacture of khoa
Energy requirements in manufacture of khoaEnergy requirements in manufacture of khoa
Energy requirements in manufacture of khoa
prj_publication
 
Final_Project_Report-_10BEM0088__67__10bme0016
Final_Project_Report-_10BEM0088__67__10bme0016Final_Project_Report-_10BEM0088__67__10bme0016
Final_Project_Report-_10BEM0088__67__10bme0016Nishant Singh
 
78218645 hammer-mill-design-mini-project
78218645 hammer-mill-design-mini-project78218645 hammer-mill-design-mini-project
78218645 hammer-mill-design-mini-project
Bruno Mileto Dias de Assunção
 
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
IOSR Journals
 
Klaas Visser, KAV Consulting
Klaas Visser, KAV ConsultingKlaas Visser, KAV Consulting
Klaas Visser, KAV Consulting
ATMOsphere Conferences & Events
 
IRJET - Study and Design of Conveyorised Oven System Used for Moisture Re...
IRJET -  	  Study and Design of Conveyorised Oven System Used for Moisture Re...IRJET -  	  Study and Design of Conveyorised Oven System Used for Moisture Re...
IRJET - Study and Design of Conveyorised Oven System Used for Moisture Re...
IRJET Journal
 
IRJET- Analysis and Adaptation of Cost Effective Boiler
IRJET- Analysis and Adaptation of Cost Effective BoilerIRJET- Analysis and Adaptation of Cost Effective Boiler
IRJET- Analysis and Adaptation of Cost Effective Boiler
IRJET Journal
 
Improving steam boiler operating efficiency
Improving steam boiler operating efficiencyImproving steam boiler operating efficiency
Improving steam boiler operating efficiency
Naqqash Sajid
 
Improving steam boiler operating efficiency
Improving steam boiler operating efficiencyImproving steam boiler operating efficiency
Improving steam boiler operating efficiency
matsoh
 
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy NepalEnergy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
eecfncci
 
Submission Report - Exploratory Project: Model for Rice Husk Utilization
Submission Report - Exploratory Project: Model for Rice Husk UtilizationSubmission Report - Exploratory Project: Model for Rice Husk Utilization
Submission Report - Exploratory Project: Model for Rice Husk Utilization
Avnish Singh
 
Final biogas report
Final biogas reportFinal biogas report
Final biogas report
Shivam Goswami
 

Similar to boiler at MYMUL.pptx (20)

InternshipReport.pdf fffffffffffffffffffff
InternshipReport.pdf fffffffffffffffffffffInternshipReport.pdf fffffffffffffffffffff
InternshipReport.pdf fffffffffffffffffffff
 
Design and Fabrication of a Solar Biomass Integrated Dryer
Design and Fabrication of a Solar Biomass Integrated Dryer Design and Fabrication of a Solar Biomass Integrated Dryer
Design and Fabrication of a Solar Biomass Integrated Dryer
 
GAIL summer training report......
GAIL summer training report......GAIL summer training report......
GAIL summer training report......
 
Energy requirements in manufacture of khoa
Energy requirements in manufacture of khoaEnergy requirements in manufacture of khoa
Energy requirements in manufacture of khoa
 
Energy requirements in manufacture of khoa
Energy requirements in manufacture of khoaEnergy requirements in manufacture of khoa
Energy requirements in manufacture of khoa
 
Final_Project_Report-_10BEM0088__67__10bme0016
Final_Project_Report-_10BEM0088__67__10bme0016Final_Project_Report-_10BEM0088__67__10bme0016
Final_Project_Report-_10BEM0088__67__10bme0016
 
78218645 hammer-mill-design-mini-project
78218645 hammer-mill-design-mini-project78218645 hammer-mill-design-mini-project
78218645 hammer-mill-design-mini-project
 
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
Performance of the Boiler and To Improving the Boiler Efficiency Using Cfd Mo...
 
Ijrdt11 140001
Ijrdt11 140001Ijrdt11 140001
Ijrdt11 140001
 
Klaas Visser, KAV Consulting
Klaas Visser, KAV ConsultingKlaas Visser, KAV Consulting
Klaas Visser, KAV Consulting
 
79 kishna
79 kishna79 kishna
79 kishna
 
IRJET - Study and Design of Conveyorised Oven System Used for Moisture Re...
IRJET -  	  Study and Design of Conveyorised Oven System Used for Moisture Re...IRJET -  	  Study and Design of Conveyorised Oven System Used for Moisture Re...
IRJET - Study and Design of Conveyorised Oven System Used for Moisture Re...
 
Final Pres
Final PresFinal Pres
Final Pres
 
IRJET- Analysis and Adaptation of Cost Effective Boiler
IRJET- Analysis and Adaptation of Cost Effective BoilerIRJET- Analysis and Adaptation of Cost Effective Boiler
IRJET- Analysis and Adaptation of Cost Effective Boiler
 
Improving steam boiler operating efficiency
Improving steam boiler operating efficiencyImproving steam boiler operating efficiency
Improving steam boiler operating efficiency
 
Improving steam boiler operating efficiency
Improving steam boiler operating efficiencyImproving steam boiler operating efficiency
Improving steam boiler operating efficiency
 
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy NepalEnergy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
Energy Audit in the Dairy Industry - Sitaram Gokul Dairy Nepal
 
Submission Report - Exploratory Project: Model for Rice Husk Utilization
Submission Report - Exploratory Project: Model for Rice Husk UtilizationSubmission Report - Exploratory Project: Model for Rice Husk Utilization
Submission Report - Exploratory Project: Model for Rice Husk Utilization
 
89 aziz
89 aziz89 aziz
89 aziz
 
Final biogas report
Final biogas reportFinal biogas report
Final biogas report
 

Recently uploaded

special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
Special education needs
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
siemaillard
 
Home assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdfHome assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdf
Tamralipta Mahavidyalaya
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
Vivekanand Anglo Vedic Academy
 
Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345
beazzy04
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
joachimlavalley1
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
Jisc
 
Sectors of the Indian Economy - Class 10 Study Notes pdf
Sectors of the Indian Economy - Class 10 Study Notes pdfSectors of the Indian Economy - Class 10 Study Notes pdf
Sectors of the Indian Economy - Class 10 Study Notes pdf
Vivekanand Anglo Vedic Academy
 
How to Break the cycle of negative Thoughts
How to Break the cycle of negative ThoughtsHow to Break the cycle of negative Thoughts
How to Break the cycle of negative Thoughts
Col Mukteshwar Prasad
 
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
AzmatAli747758
 
1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx
JosvitaDsouza2
 
How to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS ModuleHow to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS Module
Celine George
 
PART A. Introduction to Costumer Service
PART A. Introduction to Costumer ServicePART A. Introduction to Costumer Service
PART A. Introduction to Costumer Service
PedroFerreira53928
 
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
EugeneSaldivar
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
EverAndrsGuerraGuerr
 
The Art Pastor's Guide to Sabbath | Steve Thomason
The Art Pastor's Guide to Sabbath | Steve ThomasonThe Art Pastor's Guide to Sabbath | Steve Thomason
The Art Pastor's Guide to Sabbath | Steve Thomason
Steve Thomason
 
Chapter 3 - Islamic Banking Products and Services.pptx
Chapter 3 - Islamic Banking Products and Services.pptxChapter 3 - Islamic Banking Products and Services.pptx
Chapter 3 - Islamic Banking Products and Services.pptx
Mohd Adib Abd Muin, Senior Lecturer at Universiti Utara Malaysia
 
Instructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptxInstructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptx
Jheel Barad
 
Overview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with MechanismOverview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with Mechanism
DeeptiGupta154
 
Operation Blue Star - Saka Neela Tara
Operation Blue Star   -  Saka Neela TaraOperation Blue Star   -  Saka Neela Tara
Operation Blue Star - Saka Neela Tara
Balvir Singh
 

Recently uploaded (20)

special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
 
Home assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdfHome assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdf
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
 
Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
 
Sectors of the Indian Economy - Class 10 Study Notes pdf
Sectors of the Indian Economy - Class 10 Study Notes pdfSectors of the Indian Economy - Class 10 Study Notes pdf
Sectors of the Indian Economy - Class 10 Study Notes pdf
 
How to Break the cycle of negative Thoughts
How to Break the cycle of negative ThoughtsHow to Break the cycle of negative Thoughts
How to Break the cycle of negative Thoughts
 
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
 
1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx
 
How to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS ModuleHow to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS Module
 
PART A. Introduction to Costumer Service
PART A. Introduction to Costumer ServicePART A. Introduction to Costumer Service
PART A. Introduction to Costumer Service
 
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
 
The Art Pastor's Guide to Sabbath | Steve Thomason
The Art Pastor's Guide to Sabbath | Steve ThomasonThe Art Pastor's Guide to Sabbath | Steve Thomason
The Art Pastor's Guide to Sabbath | Steve Thomason
 
Chapter 3 - Islamic Banking Products and Services.pptx
Chapter 3 - Islamic Banking Products and Services.pptxChapter 3 - Islamic Banking Products and Services.pptx
Chapter 3 - Islamic Banking Products and Services.pptx
 
Instructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptxInstructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptx
 
Overview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with MechanismOverview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with Mechanism
 
Operation Blue Star - Saka Neela Tara
Operation Blue Star   -  Saka Neela TaraOperation Blue Star   -  Saka Neela Tara
Operation Blue Star - Saka Neela Tara
 

boiler at MYMUL.pptx

  • 1. A Study on Working of Boiler at MYMUL Presented by Ms. NAVYASHREE V N DME , BE , M.Tech 3/31/2022 A Study on Working of Boiler at MYMUL 1
  • 2. Contents 1. Company Profile. 2. Vision And Mission. 3. Objectives. 4. Products. 5. Functional Departments. 6. Boiler. 7. Boiler working process 8. Boiler mountings 9. Boiler feed-water and feed-water treatment 10. Ash handling 11. Case Study 12. Suggestions. 13. Key observations 3/31/2022 A Study on Working of Boiler at MYMUL 2
  • 3. Union Profile Mysore diary was started in the year 1965 with a capacity of 10 TLPD. Karnataka Dairy Development Projects and the activities on Dairy Development were taken up in the year 1975. The Mysore District Co-operative Milk Producer Societies Union Ltd was registered on 23.11.1976. The capacity was expanded to 60 TLPD in 1980 under the scheme operation flood and transferred to the Karnataka Milk Federation in 1984. The new Mega dairy plant is installed with capacity 6 LLPD expandable to 8 LLPD at Alanahalli Mysore in 2019. 3/31/2022 A Study on Working of Boiler at MYMUL 3
  • 4. Vision and Mission • Quality assurance from cow to consumer. • Product diversity. • Avoiding post-harvest losses. • To strengthen the living standards. • Pasteurization and homogenizing of the procured raw milk. • Supply milk to the consumer at a reasonable rate. 3/31/2022 A Study on Working of Boiler at MYMUL 4
  • 5. Objectives To Provide assured and remunerative market for all the milk produced by the farmer members. To facilitate rural development by providing opportunities for self- employment along with providing opportunity for steady Income at village level. Emergency visits to treat the animals on a nominal fee to be collected from the producers. Effective supervision/extension services through field executives of the Union. Implementing STEP program through Govt. of India Project. 3/31/2022 A Study on Working of Boiler at MYMUL 5
  • 6. Products 3/31/2022 A Study on Working of Boiler at MYMUL 6
  • 7. Functional Departments 1. Procurement And Inspection Department 2. Engineering Department 3. Process & Production Department 4. Quality Control Department 5. Marketing Department 6. Purchase Department 7. Finance Department 8. Stores Department 9. Administrative Department 3/31/2022 A Study on Working of Boiler at MYMUL 7
  • 8. Introduction to Boiler • A closed container in which water is heated to provide hot water or heating to produce steam. • Types Boiler 1. Forced and natural circulation. 2. Fire tube and water tube boilers. 3. Packaged boilers. 4. High pressure and low pressure. 5. Stationary and locomotive. 3/31/2022 A Study on Working of Boiler at MYMUL 8
  • 9. Boiler 2 types of boilers (hybrid boiler and Energy pack boiler ) 3/31/2022 A Study on Working of Boiler at MYMUL 9 Fig 1– COMBLOC Hybrid Boiler at MYMUL Fig 2- Energy Pack Boiler
  • 10. Working Process Fig 1- Hybrid Boiler Briquette 3/31/2022 A Study on Working of Boiler at MYMUL 10
  • 11. Working Process Specifications 3/31/2022 A Study on Working of Boiler at MYMUL 11 Fig 1- Working Process DESCRIPTION UNITS Boiler type Multi-tubular Boiler capacity 10 ton Working pressure 5 to 8 kg/ cm² Steam temperature 150 to 200 °C Fuel used Briquette, wood Max pressure 10 kg/ cm² Hot flue gas temperature 250 °C
  • 12. Fig 1- Waste Heat Recovery Unit 3/31/2022 A Study on Working of Boiler at MYMUL 12 Heat Recovery Process Fig 2- Feed-water Flow to the Boiler
  • 13. Boiler Mounting • Water level indicator • Feed check valve • Pressure gauge • Blow off valve • Fusible plug • Safety valves 3/31/2022 A Study on Working of Boiler at MYMUL 13
  • 14. 3/31/2022 A Study on Working of Boiler at MYMUL 14 2. Feed-water Control Valve 5. Pressure Relief Valve 4. Fusible Plug 1. Water level Indicator 3. Steam Control Valve
  • 15. Boiler Feed-water Effect of impurities • Hardness • Acidity • Turbidity • Scale formation • Over heating Scale Formation Oxygen Corrosion Corrosion 3/31/2022 A Study on Working of Boiler at MYMUL 15
  • 16. Feed-Water Treatment Fig 4 - Demineralization plant Fig 2 -Softener Drum Fig 1 – Demineralization of Water 3/31/2022 A Study on Working of Boiler at MYMUL 16 Fig 3- Feed-Water Tank
  • 17. Ash Handling System 1.Submerged Ash Conveyor 2. Ash Collecting Tank 3. Bag House and Cyclomax Dust Collector 4. Chimney 3/31/2022 A Study on Working of Boiler at MYMUL 17
  • 18. Process Diagram of FHS and AHS 3/31/2022 A Study on Working of Boiler at MYMUL 18
  • 19. Case Study Parameter unit Steam generation 8TPH Flue gas temperature 225 ⁰ C Pressure 8 kg / cm² Feed-water temperature 80⁰ C Calorific value of wood 2300 kcal/kg Calorific value of briquette 3344 kcal/kg Fuel consumed per hour 1.5TPH 3/31/2022 A Study on Working of Boiler at MYMUL 19 BOILER STEAM OUT A I R FUEL FLUE GASSES TO PROCESS
  • 20. Efficiency of Boiler = Q * (H - h) *100 q*GCV ῃ = 76.75 % (wood) ῃ = 53 % (briquette) Where Q = Quantity of steam generated per hour (kg/hr) q = Quantity of fuel used per hour (kg/hr) GCV = Gross calorific value of the fuel (k Cal/kg) H = Enthalpy of steam (k Cal/kg) h = Enthalpy of feed water (k Cal/kg) 3/31/2022 A Study on Working of Boiler at MYMUL 20
  • 21. Suggestions Pre-heating of air. Steam flow ducts . Improvement of equipment. 3/31/2022 A Study on Working of Boiler at MYMUL 21 Fig 2 – Steam Leakage Fig 1- Steam Pipe Insulation
  • 22. Key observations • In boiler section , Information about type of boiler used and its working • Got an idea about working of various processing and functional department. • Live exposure helps visualize the process. • Steam purity 3/31/2022 A Study on Working of Boiler at MYMUL 22
  • 23. THANK YOU 3/31/2022 A Study on Working of Boiler at MYMUL 23