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International Journal of Modern Engineering Research (IJMER)
www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645
www.ijmer.com 2108 | Page
Shailesh N. Gadhvi1
, Dr. Ajit V. Pandya2
Department of Biochemistry, C.U. Shah Science College, Ahmedabad, Gujarat, India
ABSTRACT: Some time due to improper blending of different refinery distillate stream and variation in distillation range
as well as cause of using different crude we are getting resulting diesel having various range of viscosity. When viscosity
falling below specification value it is necessary to enhance this value for proper use of this diesel in engine. Enhancement of
this viscosity was done by using some vegetable oil in this paper. Soya bin methyl ester and yellow grease methyl ester are
two vegetable oil studied among this soya bin methyl ester is most efficient vegetable oil to raise the viscosity of diesel.
KEYWORDS: Viscosity, distillate, stream, SME (soya bin methyl ester), YGME (Yellow grease methyl ester.)
I. INTRODUCTION
The primary role of engine oil is the lubrication of moving engine parts and reducing friction and wear of metal
surfaces which provides the good engine performance and its long life. In order to provide a defined quality of engine oils
during production and for final products to meet the product specifications we need to know the physical chemical
characteristics of engine oils. Certain physical-chemical characteristics which are significant for the quality of engine oils are
achieved by adding additives to base oils. The most frequent additives are for: Improving of viscosity index-improvers
Reducing pour point-depressants
Maintaining engine cleanness-detergents and dispersants
Preventing oxidation-antioxidants
Preventing corrosion-corrosion inhibitors
The most important engine oils characteristic is the viscosity defined as a measure of inner friction which works as
a resistance to the change of molecule positions in fluid flows when they are under the impact of shear force, or in other
words, it is the resistance of fluid particles to shear. When fluids flow, there are friction forces between their particles and
also between fluid particles and the adjoining surface, caused by the resistance of fluid to particle shear and also of surface
roughness. The viscosity is a changeable category and it depends on the change of temperature and pressure. A higher
temperature reduces the viscosity and makes a fluid thinner. The viscosity index is an empirical number which shows how
the viscosity of some oils changes by increasing or reducing the temperature. High viscosity index shows relatively small
tendency of viscosity to change upon influence of certain temperature, as oppose of low viscosity index which shows greater
viscosity change with temperature. The calculation is based on viscosity values determined by ASTM D 445 method at 40
and 100 °C.
II. MATERIALS AND METHODS
Petroleum diesel of refinery grade purchased directly from city petrol pump and different additive added to this
diesel were purchased from Shree Padma Bio Fuels is Soya Methyl Ester which is derived from Esterrification of Soya oil
with Methanol and yellow grease were make available from Biomass Energy Conversion Center of the Iowa Energy Center
in Nevada, Iowa. The methods used in this work are the ASTM standard methods.
III. EXPERIMENTAL
Diesel fuel is composed of a variety of blending components of different hydrocarbon types. Refiners use blending
components to balance the viscosity specifications that produce the optimum diesel fuel for specific applications and
operating environments.
Petroleum-derived diesel is composed of about 75% saturated hydrocarbons (primarily paraffin including n, iso, and
cycloparaffins), and 25% aromatic hydrocarbons (including naphthalene and alkyl benzenes). The average chemical formula
for common diesel fuel is C12H23, ranging approximately from C10H20 to C15H28. Some of the blending components are
straight-run streams that come directly from the crude oil in the primary distillation process. Other blending components are
hydrocracker streams produced from heavy gas oils, thermally cracked distillates typically produced from the delayed coking
of refinery residual streams, and light-cycle oils produced from fluid catalytic cracker (FCC) units. Depending on the sulfur
content of the crude oil, the straight-run and processed streams may require desulfurization before addition into the final
diesel-fuel blend. refinery stream that contribute for saturated hydrocarbon is LGO,HGO,VD,LK,HK,STRAIGHT RUN
HEAVY NAPHTHA, while stream that contribute for aromatic are cracked stream like LCO,HEAVY GASOLINE and
AGO. Viscosity of diesel is increases with increasing molecular weight of diesel as well as increasing naphthenic and
paraffinic compound in diesel. Among all stream that use for diesel HGO having highest concentration of naphthenic and
paraffinic compounds as well higher molecular weight. Considering this basic concept generally refiner are used to increase
blending ratio of HGO hence we get desired value of viscosity of final blended diesel product but this concept is not always
advisable because of cost of HGO as well as direct contribution of HGO on other key parameter of diesel.
Enhancement in viscosity of diesel by adding vegetable oil
International Journal of Modern Engineering Research (IJMER)
www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645
www.ijmer.com 2109 | Page
Table No. 01 Base diesel blending stream proportion and distillation property
Volume
percentage
28% 15% 12% 2% 21% 20% 0.8% 1.2% TOTL=
100%
Stream LGO HGO VD LK
CDU
HK
CDU
LCO HEAVY
GASOLINE
FCCU
AGO
VBU
RAW
DIESEL
IBP 207 268 254 160 189 166 137 175 156
5% 245 294 281 171 215 191 143 195 171
10% 260 312 287 173 222 199 145 202 179
30% 282 332 311 178 236 227 150 229 207
50% 296 345 329 186.0 244 255 156 259 240
70% 312 350 347 198 251 290 164 291 279
85% 328 377 364 210 257 320 172 314 314
90% 336 389 373 216 260 331 177 323 330
95% 348 393 390 225 265 342 183 336 352
FBP 360 399 397 232 269 346 195 342 361
VISCOSITY@
400
C
3.934 9.668 6.798 1.551 2.0235 2.665 2.330 1.946
To overcome this problem we have choose to use two different type of bio oil that can enhance viscosity of diesel
without measure deviation in other key parameter of diesel .The yellow grease methyl ester (YGME) and the soybean oil
methyl ester (SME) were tested as pure fuels and as 20% blends with as such diesel fuel. Diesel fuel was purchased from a
local commercial supplier. The SME purchased from Shree Padma Bio Fuels and YGME purchased were prepared in the
pilot plant located at the Biomass Energy Conversion Center of the Iowa Energy Center in Nevada, Iowa. Effect of SME
blending on viscosity and other parameter is as shown below presented in tables 2
Table No. 02 Properties of diesel fuel and various blends of SME
Property Diesel
0%
SME
20%
SME
40%
SME
60%
SME
80%
SME 100%
Sulphur fraction in
the fuel
0.025 0.00105 0.00208 0.00308 0.00405 0.005
Cetane number 48 48.69 49.37 50.03 50.67 51.3
Fuel density
(kg/m3)
830 841 852 863 874 883
Kynemetic
viscosity (Cst)
1.946 3.971 4.319 4.635 4.943 5.285
Similarly effect of Yellow grease methyl ester blending on viscosity and other parameter is as shown below presented in
tables 3
Table No. 03 Properties of diesel fuel and various blends of YGME
Property Diesel
0%
YGME 20% YGME 40% YGME 60% YGME 80% YGME
100%
Sulphur
fraction in the
fuel
0.025 0.00145 0.00278 0.00388 0.00465 0.002
Cetane
number
48 49.85 50.37 51.53 52.17 57.3
Fuel density
(kg/m3)
830 841 852 863 874 876
Kinematic
viscosity
(Cst)
1.946 2.471 2.985 3.585 4.046 4.000
From above two experiments it is merely seen that both the additive having tendency to raise the viscosity of base
diesel in addition to this there is no other adverse effect on other key parameter of base diesel.
One more experiment were carry out by adding 1:1 ratio of SME :YGME to diesel in 20% volume the result
obtained of this experiment and complete test report of pure SME and YGME are as bellowing shown in Table No. 04
International Journal of Modern Engineering Research (IJMER)
www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645
www.ijmer.com 2110 | Page
Table No. 04 Fuel Properties of petroleum diesel, yellow grease methyl ester, Soy methyl ester, and B20
Fuel Property Test
Method
Diesel
Fuel
YGME SME B20 (80%petroleum
diesel+10%SME+10%YGME)
Flash Pt. (oC) ASTM
D93
59 130 160 74
Heating value
(BTU/lb.)
ASTM
D240
18110 15781 15873 17828
Kinematic Viscosity
(cSt @ 40oC)
ASTM
D445
1.946 4.0 5.285 2.981
Ash (mass %) ASTM
D482
0 0 0 0
Cetane Number ASTM
D613
48.0 57.3 51.3 49.8
Fuel density (kg/m3) ASTM
D1298
830 876 0.883 0.858
Aromatics (vol. %) ASTM
D1319
27.6 0 0 0
Sulfur (mass %) ASTM
D2622,
ASTM D
4294
0.025 0.002 0.005 0.023
Water & Sediment
(vol. %)
ASTM
D2709
0 0 0 0
HFRR Lubricity (@
60oC, WSD
um)
ASTM
D6079
448 376 377 375
Distillation Analysis ASTM
D86
oF IBP 156 613.8 626.5 358.4
oF 10% Recovered 179 629.7 634.2 432.2
oF 50% Recovered 240 636.6 638.5 534.4
oF 90% Recovered 330 656.9 652.9 638.1
oF Final Boiling Point 361 661.5 651.9 667.6
Vol.% Recovered 97.7 96.2 94.5 98.0
Vol. % Residue 1.6 2.1 5.2 1.3
Vol. % Loss 1.0 1.7 0.3 0.7
IV. RESULTS AND DISCUSSION
Yellow grease methyl ester and soya methyl ester both having ability to enhance viscosity of diesel but out of this
both soya methyl ester is most efficient to raise viscosity because of its own higher viscosity value compare to yellow grease
methyl ester. Soya Methyl ester having higher value of sulfur and lower value of cetane number compare to yellow grease
methyl ester hence it gives reducing effect on other key parameter of diesel with respect to yellow grease methyl ester.
Although before using it as additive further study of fuel emission in engine required.
REFERENCES
[1]. Blackie Academic &Professional, London Mortier R.M., Orszulik S.T.: Chemistry and Technology of Lubricants, 1997.
[2]. Maziva ipodmazivanje, JUGOMA, Zagreb, 1986.
[3]. Technische Akademie Esslingen, Dardin A.: Chemistry and Application of Viscosity Index Improvers, Proceedings of the 12th
International Colloquium of Tribology, Ostfildern: Technische Akademie Esslingen, (2000) 631.
[4]. ACEA European Oil Sequences 2007, Brussels, Belgium, 2007
[5]. ASTM D 7109-04 Standard Test Method for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector
Apparatus at 30 and 90 Cycles
[6]. ASTM D 6278-06 Standard Test Method for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector
Apparatus
[7]. Classifications and Specifications Handbook –Chevron Oronite Company LLC Automotive Engine Lubricants 2005,
[8]. Denis J., Briant J.Hipeaux J.C.: Lubricant properties analysis & Testing, EditionTechnip,Paris, 2000.

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Enhancement in viscosity of diesel by adding vegetable oil

  • 1. International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645 www.ijmer.com 2108 | Page Shailesh N. Gadhvi1 , Dr. Ajit V. Pandya2 Department of Biochemistry, C.U. Shah Science College, Ahmedabad, Gujarat, India ABSTRACT: Some time due to improper blending of different refinery distillate stream and variation in distillation range as well as cause of using different crude we are getting resulting diesel having various range of viscosity. When viscosity falling below specification value it is necessary to enhance this value for proper use of this diesel in engine. Enhancement of this viscosity was done by using some vegetable oil in this paper. Soya bin methyl ester and yellow grease methyl ester are two vegetable oil studied among this soya bin methyl ester is most efficient vegetable oil to raise the viscosity of diesel. KEYWORDS: Viscosity, distillate, stream, SME (soya bin methyl ester), YGME (Yellow grease methyl ester.) I. INTRODUCTION The primary role of engine oil is the lubrication of moving engine parts and reducing friction and wear of metal surfaces which provides the good engine performance and its long life. In order to provide a defined quality of engine oils during production and for final products to meet the product specifications we need to know the physical chemical characteristics of engine oils. Certain physical-chemical characteristics which are significant for the quality of engine oils are achieved by adding additives to base oils. The most frequent additives are for: Improving of viscosity index-improvers Reducing pour point-depressants Maintaining engine cleanness-detergents and dispersants Preventing oxidation-antioxidants Preventing corrosion-corrosion inhibitors The most important engine oils characteristic is the viscosity defined as a measure of inner friction which works as a resistance to the change of molecule positions in fluid flows when they are under the impact of shear force, or in other words, it is the resistance of fluid particles to shear. When fluids flow, there are friction forces between their particles and also between fluid particles and the adjoining surface, caused by the resistance of fluid to particle shear and also of surface roughness. The viscosity is a changeable category and it depends on the change of temperature and pressure. A higher temperature reduces the viscosity and makes a fluid thinner. The viscosity index is an empirical number which shows how the viscosity of some oils changes by increasing or reducing the temperature. High viscosity index shows relatively small tendency of viscosity to change upon influence of certain temperature, as oppose of low viscosity index which shows greater viscosity change with temperature. The calculation is based on viscosity values determined by ASTM D 445 method at 40 and 100 °C. II. MATERIALS AND METHODS Petroleum diesel of refinery grade purchased directly from city petrol pump and different additive added to this diesel were purchased from Shree Padma Bio Fuels is Soya Methyl Ester which is derived from Esterrification of Soya oil with Methanol and yellow grease were make available from Biomass Energy Conversion Center of the Iowa Energy Center in Nevada, Iowa. The methods used in this work are the ASTM standard methods. III. EXPERIMENTAL Diesel fuel is composed of a variety of blending components of different hydrocarbon types. Refiners use blending components to balance the viscosity specifications that produce the optimum diesel fuel for specific applications and operating environments. Petroleum-derived diesel is composed of about 75% saturated hydrocarbons (primarily paraffin including n, iso, and cycloparaffins), and 25% aromatic hydrocarbons (including naphthalene and alkyl benzenes). The average chemical formula for common diesel fuel is C12H23, ranging approximately from C10H20 to C15H28. Some of the blending components are straight-run streams that come directly from the crude oil in the primary distillation process. Other blending components are hydrocracker streams produced from heavy gas oils, thermally cracked distillates typically produced from the delayed coking of refinery residual streams, and light-cycle oils produced from fluid catalytic cracker (FCC) units. Depending on the sulfur content of the crude oil, the straight-run and processed streams may require desulfurization before addition into the final diesel-fuel blend. refinery stream that contribute for saturated hydrocarbon is LGO,HGO,VD,LK,HK,STRAIGHT RUN HEAVY NAPHTHA, while stream that contribute for aromatic are cracked stream like LCO,HEAVY GASOLINE and AGO. Viscosity of diesel is increases with increasing molecular weight of diesel as well as increasing naphthenic and paraffinic compound in diesel. Among all stream that use for diesel HGO having highest concentration of naphthenic and paraffinic compounds as well higher molecular weight. Considering this basic concept generally refiner are used to increase blending ratio of HGO hence we get desired value of viscosity of final blended diesel product but this concept is not always advisable because of cost of HGO as well as direct contribution of HGO on other key parameter of diesel. Enhancement in viscosity of diesel by adding vegetable oil
  • 2. International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645 www.ijmer.com 2109 | Page Table No. 01 Base diesel blending stream proportion and distillation property Volume percentage 28% 15% 12% 2% 21% 20% 0.8% 1.2% TOTL= 100% Stream LGO HGO VD LK CDU HK CDU LCO HEAVY GASOLINE FCCU AGO VBU RAW DIESEL IBP 207 268 254 160 189 166 137 175 156 5% 245 294 281 171 215 191 143 195 171 10% 260 312 287 173 222 199 145 202 179 30% 282 332 311 178 236 227 150 229 207 50% 296 345 329 186.0 244 255 156 259 240 70% 312 350 347 198 251 290 164 291 279 85% 328 377 364 210 257 320 172 314 314 90% 336 389 373 216 260 331 177 323 330 95% 348 393 390 225 265 342 183 336 352 FBP 360 399 397 232 269 346 195 342 361 VISCOSITY@ 400 C 3.934 9.668 6.798 1.551 2.0235 2.665 2.330 1.946 To overcome this problem we have choose to use two different type of bio oil that can enhance viscosity of diesel without measure deviation in other key parameter of diesel .The yellow grease methyl ester (YGME) and the soybean oil methyl ester (SME) were tested as pure fuels and as 20% blends with as such diesel fuel. Diesel fuel was purchased from a local commercial supplier. The SME purchased from Shree Padma Bio Fuels and YGME purchased were prepared in the pilot plant located at the Biomass Energy Conversion Center of the Iowa Energy Center in Nevada, Iowa. Effect of SME blending on viscosity and other parameter is as shown below presented in tables 2 Table No. 02 Properties of diesel fuel and various blends of SME Property Diesel 0% SME 20% SME 40% SME 60% SME 80% SME 100% Sulphur fraction in the fuel 0.025 0.00105 0.00208 0.00308 0.00405 0.005 Cetane number 48 48.69 49.37 50.03 50.67 51.3 Fuel density (kg/m3) 830 841 852 863 874 883 Kynemetic viscosity (Cst) 1.946 3.971 4.319 4.635 4.943 5.285 Similarly effect of Yellow grease methyl ester blending on viscosity and other parameter is as shown below presented in tables 3 Table No. 03 Properties of diesel fuel and various blends of YGME Property Diesel 0% YGME 20% YGME 40% YGME 60% YGME 80% YGME 100% Sulphur fraction in the fuel 0.025 0.00145 0.00278 0.00388 0.00465 0.002 Cetane number 48 49.85 50.37 51.53 52.17 57.3 Fuel density (kg/m3) 830 841 852 863 874 876 Kinematic viscosity (Cst) 1.946 2.471 2.985 3.585 4.046 4.000 From above two experiments it is merely seen that both the additive having tendency to raise the viscosity of base diesel in addition to this there is no other adverse effect on other key parameter of base diesel. One more experiment were carry out by adding 1:1 ratio of SME :YGME to diesel in 20% volume the result obtained of this experiment and complete test report of pure SME and YGME are as bellowing shown in Table No. 04
  • 3. International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol. 3, Issue. 4, Jul - Aug. 2013 pp-2108-2110 ISSN: 2249-6645 www.ijmer.com 2110 | Page Table No. 04 Fuel Properties of petroleum diesel, yellow grease methyl ester, Soy methyl ester, and B20 Fuel Property Test Method Diesel Fuel YGME SME B20 (80%petroleum diesel+10%SME+10%YGME) Flash Pt. (oC) ASTM D93 59 130 160 74 Heating value (BTU/lb.) ASTM D240 18110 15781 15873 17828 Kinematic Viscosity (cSt @ 40oC) ASTM D445 1.946 4.0 5.285 2.981 Ash (mass %) ASTM D482 0 0 0 0 Cetane Number ASTM D613 48.0 57.3 51.3 49.8 Fuel density (kg/m3) ASTM D1298 830 876 0.883 0.858 Aromatics (vol. %) ASTM D1319 27.6 0 0 0 Sulfur (mass %) ASTM D2622, ASTM D 4294 0.025 0.002 0.005 0.023 Water & Sediment (vol. %) ASTM D2709 0 0 0 0 HFRR Lubricity (@ 60oC, WSD um) ASTM D6079 448 376 377 375 Distillation Analysis ASTM D86 oF IBP 156 613.8 626.5 358.4 oF 10% Recovered 179 629.7 634.2 432.2 oF 50% Recovered 240 636.6 638.5 534.4 oF 90% Recovered 330 656.9 652.9 638.1 oF Final Boiling Point 361 661.5 651.9 667.6 Vol.% Recovered 97.7 96.2 94.5 98.0 Vol. % Residue 1.6 2.1 5.2 1.3 Vol. % Loss 1.0 1.7 0.3 0.7 IV. RESULTS AND DISCUSSION Yellow grease methyl ester and soya methyl ester both having ability to enhance viscosity of diesel but out of this both soya methyl ester is most efficient to raise viscosity because of its own higher viscosity value compare to yellow grease methyl ester. Soya Methyl ester having higher value of sulfur and lower value of cetane number compare to yellow grease methyl ester hence it gives reducing effect on other key parameter of diesel with respect to yellow grease methyl ester. Although before using it as additive further study of fuel emission in engine required. REFERENCES [1]. Blackie Academic &Professional, London Mortier R.M., Orszulik S.T.: Chemistry and Technology of Lubricants, 1997. [2]. Maziva ipodmazivanje, JUGOMA, Zagreb, 1986. [3]. Technische Akademie Esslingen, Dardin A.: Chemistry and Application of Viscosity Index Improvers, Proceedings of the 12th International Colloquium of Tribology, Ostfildern: Technische Akademie Esslingen, (2000) 631. [4]. ACEA European Oil Sequences 2007, Brussels, Belgium, 2007 [5]. ASTM D 7109-04 Standard Test Method for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector Apparatus at 30 and 90 Cycles [6]. ASTM D 6278-06 Standard Test Method for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector Apparatus [7]. Classifications and Specifications Handbook –Chevron Oronite Company LLC Automotive Engine Lubricants 2005, [8]. Denis J., Briant J.Hipeaux J.C.: Lubricant properties analysis & Testing, EditionTechnip,Paris, 2000.