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PH, Redox Potential control
And Measurements In A
Fermenter
Done by
T.Blessy
E.Brasilda
D.Dhanuprabha
1
Introduction
1. Fermentation systems must be efficiently controlled in order to
optimize productivity and product yield.
2. The process of fermentation depends on the following factors such
as
• Temperature
• pH
• Agitation
• Redox equilibrium
• Oxygen concentrations etc.
3. The provision of such conditions requires careful monitoring
frequently to produce the maximum yield.
2
pH measurements and controls
• Control and maintenance of pH at optimum levels inside the reactor is
mediated by sensors (electrodes), along with compatible control
systems.
• pH sensors are internal sensors that should be steam sterilisable and
robust.
• Control of pH is usually a major factor as many fermentations yield
products that can alter the pH of the growth media.
• Fermentation media often contain buffering salts, usually
phosphates, but their capacity to control pH can be exceeded and
addition of acid or alkali may be required. 3
• The electrodes may be used
silver/sliver chloride with
potassium chloride as an
electrolyte.
• The pH measurement is routinely
carried out by glass electrode
that will withstand repeated
sterilization at 121*C.
4
• If the medium is too acidic
the pH can be controlled by
the addition of Ammonium
or sodium hydroxide.
• If the medium is too
alkaline, the pH can be
controlled by the addition of
sulphuric acid.
5
Redox potential control and
measurements
• Chemically, the oxidation–reduction potential is defined as the
tendency for a molecule to acquire electrons.
• It involves two components known as redox pair during the electron
transfer process, of which the oxidizing one (Ox) attracts electrons and
then becomes the reducing one (Red). This relationship is illustrated
below:
Ox + ne−=Red
6
• Based on Nernst Equation, the redox potential is
simply determined by the ratio of oxidative state to
reductive state at a fixed temperature, which is
always a constant parameter in most biological
processes. This below picture illustrates three general
approaches to control redox potential in biological
devices.
7
Approaches to control redox potential. (A) energy input, (B) redox
reagents, and (C) gas sparging.
Control of redox potential
• Bioelectrical reactors (BERs), equipped with anodic and cathodic
electrodes, were developed to regulate redox state in the medium
through an external power source. It was used to replace chemical
electron donor and acceptor in bio system.
• Numerous chemicals with higher or lower standard redox potential
than common metabolic components are supplemented into
fermentation broth in order to alter environmental redox potential.
8
• Some commonly used reductants and oxidants to
control extracellular redox potential include
• FeCl3,
• Na2S,
• potassium ferricyanide,
• dithiothreitol,
• cysteine,
• methyl viologen,
• H2O2,
• even directly NADH and NAD+ as additives.
• Oxygen and nitrogen are commonly used in aerobic and anaerobic
fermentation, respectively. Thus, sparging pure or mixed gases into
fermentation broth is one of the desired approaches to avoid unwanted
reactions caused by redox salts.
9
Need for PH and redox
controls
• This provide the progress of fermentation process.
• It indicates the optimum time to harvest.
• It indicates the contamination of the process.
• It also indicates the strain degeneration.
10
Reference
• Principles of fermentation technology- P.F.stanbury, A.Whitaker, and
S.J.hall.
• Picture courtesy : Google images
11

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Bioprocess

  • 1. PH, Redox Potential control And Measurements In A Fermenter Done by T.Blessy E.Brasilda D.Dhanuprabha 1
  • 2. Introduction 1. Fermentation systems must be efficiently controlled in order to optimize productivity and product yield. 2. The process of fermentation depends on the following factors such as • Temperature • pH • Agitation • Redox equilibrium • Oxygen concentrations etc. 3. The provision of such conditions requires careful monitoring frequently to produce the maximum yield. 2
  • 3. pH measurements and controls • Control and maintenance of pH at optimum levels inside the reactor is mediated by sensors (electrodes), along with compatible control systems. • pH sensors are internal sensors that should be steam sterilisable and robust. • Control of pH is usually a major factor as many fermentations yield products that can alter the pH of the growth media. • Fermentation media often contain buffering salts, usually phosphates, but their capacity to control pH can be exceeded and addition of acid or alkali may be required. 3
  • 4. • The electrodes may be used silver/sliver chloride with potassium chloride as an electrolyte. • The pH measurement is routinely carried out by glass electrode that will withstand repeated sterilization at 121*C. 4
  • 5. • If the medium is too acidic the pH can be controlled by the addition of Ammonium or sodium hydroxide. • If the medium is too alkaline, the pH can be controlled by the addition of sulphuric acid. 5
  • 6. Redox potential control and measurements • Chemically, the oxidation–reduction potential is defined as the tendency for a molecule to acquire electrons. • It involves two components known as redox pair during the electron transfer process, of which the oxidizing one (Ox) attracts electrons and then becomes the reducing one (Red). This relationship is illustrated below: Ox + ne−=Red 6
  • 7. • Based on Nernst Equation, the redox potential is simply determined by the ratio of oxidative state to reductive state at a fixed temperature, which is always a constant parameter in most biological processes. This below picture illustrates three general approaches to control redox potential in biological devices. 7 Approaches to control redox potential. (A) energy input, (B) redox reagents, and (C) gas sparging.
  • 8. Control of redox potential • Bioelectrical reactors (BERs), equipped with anodic and cathodic electrodes, were developed to regulate redox state in the medium through an external power source. It was used to replace chemical electron donor and acceptor in bio system. • Numerous chemicals with higher or lower standard redox potential than common metabolic components are supplemented into fermentation broth in order to alter environmental redox potential. 8
  • 9. • Some commonly used reductants and oxidants to control extracellular redox potential include • FeCl3, • Na2S, • potassium ferricyanide, • dithiothreitol, • cysteine, • methyl viologen, • H2O2, • even directly NADH and NAD+ as additives. • Oxygen and nitrogen are commonly used in aerobic and anaerobic fermentation, respectively. Thus, sparging pure or mixed gases into fermentation broth is one of the desired approaches to avoid unwanted reactions caused by redox salts. 9
  • 10. Need for PH and redox controls • This provide the progress of fermentation process. • It indicates the optimum time to harvest. • It indicates the contamination of the process. • It also indicates the strain degeneration. 10
  • 11. Reference • Principles of fermentation technology- P.F.stanbury, A.Whitaker, and S.J.hall. • Picture courtesy : Google images 11