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BIOENERGY PRODUCTION UTILIZING WASTEWATER IN REMOTE LOW-TEMPERATURE ALASKA
1. BIOENERGY PRODUCTION
UTILIZING WASTEWATER IN
REMOTE LOW-
TEMPERATURE ALASKA
CASEY BALLARD, CARLY FITZ MORRIS, ALEXANDER KASKO, JOHN
THOMAS LENCKE, ANDREW LIN
CLEMSON UNIVERSITY, CLEMSON, SC
NOVEMBER 1ST, 2022
4. BACKGROUND
● Alaskan temperatures lead to near year-round permafrost
● Communities are extremely remote due to Alaska’s size
● Modern plumbing appliances are infeasible if not possible
● Solution for human waste is a “honey bucket” paired with intermittent lagoon
delivery
● Alaskans input their waste in a plastic bag in the honey bucket, tie up the waste,
and discard in a lagoon
● Lagoons are sometimes far away and travel is difficult due to dirt roads and
poor maintenance conditions
5.
6. RATIONALE
● Rural Alaskans living in freezing temperatures reaching -20°C during the
winter are without modern plumbing and waste disposal facilities
● By utilizing human waste through collection and anaerobic digestion, a
sustainable source of heat in the form of biogas will improve the health and
living conditions for many Alaskans
7. Goal
The goal of this project is to design a waste management system to produce
bioenergy for rural Alaskans by incorporating anaerobic digestion of human waste.
8. OBJECTIVES
The specific objectives of this project are:
1. To design a collective waste system
2. To design a bioreactor
3. To store, transport, and utilize methane
9. Design a Collective Waste System
● TASK 1: To devise a structure that can store a community-wide amount of waste
for up to an extended period of time
● TASK 2: To design a system for easy-access waste entry to the digester
● TASK 3: To incorporate an effluent removal system for cleaning
10. Design a Bioreactor
● TASK 1: To construct a psychrophilic batch reactor to produce methane from
community waste
● TASK 2: To evaluate the amount of insulation needed to keep the bioreactor
operating at 20℃
● TASK 3: To determine the microorganisms required to allow for anaerobic
digestion to occur
11. Store, Transport, and Utilize Methane
● TASK 1: To design a safe mechanism to collect methane gas to be used for
bioenergy production
● TASK 2: To determine a safe handling method to store methane
● TASK 3: To engineer a process for the methane collected to be used as heat by
the community
14. Waste Collection and Storage
● 2,000 gallon tanks
○ Each tank can hold waste for an estimated 40 days for a population size of
100
○ Estimate each person produces 0.4 gallons of waste each day
○ 2,000 - 400 gallons (the amount of volume left at top of tank for gas) =
1,600 gallons
○ 1,600 / (0.4 *100) = 40 days
○ 40 days of fermentation is also enough time for the reactions to take place
and methane to be produced
● Current AutoCAD drawing is based off of AutoCAD dimension from Snyder
Industries Inc.
○ Chose this design based off of its ability for easy installation and meeting
all sizing and pricing criteria
15. Operating Conditions of Digesters
● Upflow Anaerobic Sludge Blanket
○ Requires constant pumping
○ Usually seen with higher temperatures
● Mixed Anaerobic Digester
○ Considered mixing method - Pumping settled substrate upward
○ Mixing allows for simpler modeling method
● Flow Conditions
○ Intermittent inflow will be assumed do to practices of Alaskans
● Operating Times
○ It is assumed that anaerobic conditions will soon occur in digester
○ Each digester will be filled for 40 days then closed
○ Determined by internal temperatures
16. Operating Conditions of Influent
● Fecal Waste
○ Complex mix dependent upon diet
■ Carbohydrates, fats, proteins, and
fibers
○ Various methods of quantifying substrate
■ BOD, COD, VSS, TSS, ODM
■ Wet Mass will be used
○ About 0.4 kg wet mass expected per
person per day
● Urine
○ High in nitrogen concentration
○ Accumulation of ammonia is a inhibitor
yet to be modelled
○ Urine considered for volume addition to
digester
○ About 1 kg wet mass expected per person
per day
17. Metabolism of
Substrate
● Hydrolysis is the rate limiting step
○ The remaining steps are
relatively spontaneous
● Environmental conditions for
remaining steps have yet to be
considered
18. Biogas Production
● Product Formation as a function
of influent mass
○ Often considered as total
output for set input, not
kinetically
● Kinetic biogas production
○ Total methane production as
a function of hydrolysis rate
constant has been used when
hydrolysis is rate limiting
19. On-Site Temperatures
● EPA representative Dr. Max Krause has shared temperature data collected
from Fairbanks, Alaska over the past 14 years
● Temperatures range from -26°C (-15°F) to 22°C (70°F)
● Shows very cold temperatures will need to be accounted for in methane
production
● Psychrophilic bacteria need to be kept between 0-30°C
● Digester heat generation is negligible, so an external source of heat will need
to be applied
20. Bioreactor Heating
● A cattle water heater was chosen to heat the
digesters
● Commonly used to heat large tanks of water
for cattle consumption during the winter
● The anaerobic digesters are comparable to
cattle water tanks due to their large water
volumes
● Designed to heat the water automatically
when below a certain temperature, making
sure the reactor cannot freeze during
operation
● Will not melt the reactors because they are
designed for use in rubber, plastic, and steel
tanks
21. Reactor Mixing
● A centrifugal pump was chosen to allow for
mixing inside anaerobic digester
● Generally used to pump diverse ranges of head
and capacity while outputting an adequate
flow rate
○ Water, organic matter, oils, and sewage
● Centrifugal pump will allow for any settled
solids to be mixed properly
22. Energy Generation
● On-site data collected by Dr. Max Krause
shows reliable solar radiation values in
Fairbanks, Alaska
● Solar panels were chosen as the main source
of energy for the system
● Common uses of solar panels include
electricity, heating and cooling, charging, and
many more applications
● Solar panels allow for an economically
sustainable energy source in remote areas
23. MATERIALS AND METHODS
● Bioreactor Design and Modeling
● Methane Production Modeling
● Reactor Heating Modeling
● Solar Power Generation
24. Bioreactor Design and Modeling
● The general design for the bioreactor consists
of two anaerobic digesters and a composting
tank. All of which is surrounded by a layer of
insulation
● Additionally, within the anaerobic digesters a
pump will continually mix the waste
● AutoCAD was chosen to model the design for a
couple of reasons
○ AutoCAD is a modelling software used to
create precise 2D and 3D drawings and
models.
○ AutoCAD is easy to use and has multiple
benefits including decreasing errors, better
quality, and creating an ease of
understanding.
Governing Equations
Volume = πr2h
25. Methane Production Modeling Using
STELLA
● It was decided a semi-CSTR model would serve as
an acceptable model for methane production and
waste utilization.
● STELLA was chosen for a couple of reasons
○ STELLA is a modelling software used for time
dependent processes.
○ STELLA is intuitive to use and is quickly
adjustable for different inputs (e.g. number of
persons, waste composition, temperatures)
Governing Equations
Retention Time = Volume/Flow
Hydrolysis Rate = kh*S
Biogas = (YP/S)*(1-EXP(-kh*t))*S
26. Heat Modeling Using COMSOL
● Sub-zero temperatures are very common in Alaska, so
they needed to be accounted for in the design
● Heat modeling was done using COMSOL, a modeling
software used to simulate multiple physics in a system
● Useful for changing variables to show a range of
scenarios
● A COMSOL model was used to simulate different
weather throughout the year and justify the use of
heaters to keep the reactor running at a psychrophilic
state
● COMSOL provided the ability to simulate the coldest
weather conditions in Alaska to make sure the reactor
would only freeze during the winter, when the system
cannot be filled
Heat Transfer Equations:
qo= h · (Text-T)
Qo = P/V = Q
⍴Cpu ·⛛T+⛛· q = Q + Qted
27. Solar Power Generation Calculations
● Monthly Solar Energy Output Formula
● E = A ⨉ r ⨉ H ⨉ PR (Bureau, 2016)
○ E = Energy [kWh]
○ A = Area [m2]
○ r = Solar Yield [%]
○ H = Monthly Solar Radiation [kWh/m2/month]
○ PR = Performance Ratio
● Calculations based on Dr. Krause solar radiation values for one 140 W Output
Solar Panel
31. Bioreactor Heating
● These monthly temperatures give us the baseline
for determining the months of operation for our
reactor
● For the reactor to stay above 0°C at its coldest
point, the outside temperature must be above -
13.5°C, which starts during March and ends
during November
● This ensures that the digesters can operate at a
minimum time of six months as long as the
residents can make it to the site
● During months of operation, the reactor can be
kept at an optimum temperature of 12°C
37. Acknowledgements
We would like to acknowledge and thank Dr. Darnault, Dr. Max
Krause, Dr. Dodd, Dr. Drapcho, Jeannie Williamson, and the
Biosystems Engineering Department for their help in completing
this project for Senior Capstone Design.