CONVEYOR
machine or thing that transports material from one place to another
CONVEYORS ARE USED:
• When material is to be moved frequently between specific points
• To move materials over a fixed path
• When there is a sufficient flow volume to justify the fixed conveyor investment
Belt conveyors transport bulk materials like crushed limestone and coal in cement plants. A belt conveyor consists of an endless rubber belt stretched over several pulleys that travels constantly. It includes belt elements, idlers, pulleys, take-ups, and other components. Proper loading conditions and regular maintenance are important to prevent belt wear and failures. Safety precautions must also be followed when working with belt conveyors.
Belt conveyors use an endless belt to transport material between pulleys. They are classified by their design and application as general purpose or special purpose, and by their profile path as horizontal or inclined. Key components include the belt, drive mechanism, pulleys, idlers, and loading/unloading devices. Belts are made of materials like rubber or woven cloth. Design considerations for belt conveyors include capacity, speed, belt width and thickness, pulley diameters, horsepower requirements, belt tension, trough angles of idlers, and idler spacing. Belt conveyors offer high capacity, flexibility, and reliability but have high initial costs and cannot transport hot or vertically.
This document summarizes a seminar presentation on belt conveyors. It outlines the main elements of belt conveyors including belts, idlers, pulleys, drive units and supporting structures. It also discusses aspects of belt conveyor design such as capacity calculation, belt tension, selection of belts, pulleys, motors and idler spacing. The document concludes by explaining the working, advantages, disadvantages and maintenance of belt conveyor systems.
This document provides information on belt conveyors, including their history, components, working principles, types, and applications in mining. It discusses how belt conveyors transport material between two pulleys using an endless loop belt. The key components include the belt, idlers, tensioning equipment, and drive head. Belt conveyors are widely used in mining and other industrial settings to continuously move material over long distances.
Belt conveyors transport solid objects and bulk materials over long distances using a closed loop rubber or textile belt. They are composed of three main parts: the carcass for strength and support, skims for adhesion between carcass layers, and covers to protect the carcass. Belt conveyors use idler rollers to support the belt and tensioning devices like screw or hydraulic take-ups to maintain proper tension as the belt lengthens from use. Inclined conveyors also require holdbacks to prevent the loaded belt from reversing and accelerating out of control.
The document discusses the design of belt conveyor systems for material handling. It covers various topics such as the objectives of material handling systems, types of loads handled, guidelines for selecting material handling equipment, classification of material handling equipment including hoisting equipment and conveyors. It describes different types of conveyors like flat belt, troughed belt, and screw conveyors. It also discusses conveyor components, capacity calculation methods, and factors affecting belt speed selection.
In this slide you may know about types of conveyor belt and their uses. We are leading B2B Portal providing best manufacturers and suppliers of conveyor belt. If you are looking for conveyor belt in bulk, please visit our site.
Belt conveyors transport bulk materials like crushed limestone and coal in cement plants. A belt conveyor consists of an endless rubber belt stretched over several pulleys that travels constantly. It includes belt elements, idlers, pulleys, take-ups, and other components. Proper loading conditions and regular maintenance are important to prevent belt wear and failures. Safety precautions must also be followed when working with belt conveyors.
Belt conveyors use an endless belt to transport material between pulleys. They are classified by their design and application as general purpose or special purpose, and by their profile path as horizontal or inclined. Key components include the belt, drive mechanism, pulleys, idlers, and loading/unloading devices. Belts are made of materials like rubber or woven cloth. Design considerations for belt conveyors include capacity, speed, belt width and thickness, pulley diameters, horsepower requirements, belt tension, trough angles of idlers, and idler spacing. Belt conveyors offer high capacity, flexibility, and reliability but have high initial costs and cannot transport hot or vertically.
This document summarizes a seminar presentation on belt conveyors. It outlines the main elements of belt conveyors including belts, idlers, pulleys, drive units and supporting structures. It also discusses aspects of belt conveyor design such as capacity calculation, belt tension, selection of belts, pulleys, motors and idler spacing. The document concludes by explaining the working, advantages, disadvantages and maintenance of belt conveyor systems.
This document provides information on belt conveyors, including their history, components, working principles, types, and applications in mining. It discusses how belt conveyors transport material between two pulleys using an endless loop belt. The key components include the belt, idlers, tensioning equipment, and drive head. Belt conveyors are widely used in mining and other industrial settings to continuously move material over long distances.
Belt conveyors transport solid objects and bulk materials over long distances using a closed loop rubber or textile belt. They are composed of three main parts: the carcass for strength and support, skims for adhesion between carcass layers, and covers to protect the carcass. Belt conveyors use idler rollers to support the belt and tensioning devices like screw or hydraulic take-ups to maintain proper tension as the belt lengthens from use. Inclined conveyors also require holdbacks to prevent the loaded belt from reversing and accelerating out of control.
The document discusses the design of belt conveyor systems for material handling. It covers various topics such as the objectives of material handling systems, types of loads handled, guidelines for selecting material handling equipment, classification of material handling equipment including hoisting equipment and conveyors. It describes different types of conveyors like flat belt, troughed belt, and screw conveyors. It also discusses conveyor components, capacity calculation methods, and factors affecting belt speed selection.
In this slide you may know about types of conveyor belt and their uses. We are leading B2B Portal providing best manufacturers and suppliers of conveyor belt. If you are looking for conveyor belt in bulk, please visit our site.
The document describes belt conveyors, which are used to transport material horizontally or at an incline. The key components of a belt conveyor are the belt, idlers, pulleys, drive system, and supporting structure. The belt is made of fabric or steel cords encased in rubber and forms the moving surface. Idlers support the belt and come in different types. Pulleys move and control the tension of the belt. The drive system powers the pulleys. Belt conveyors are widely used in mining and processing plants to efficiently transport materials over long distances at high capacities.
Belt conveyors are one of the most common and versatile types of conveyors. They use a continuous loop of material to transport items. Belt conveyors typically have two rollers, one that is driven to move the belt and one that provides tension. The belt material can vary but is often made of materials like rubber, plastic, or fabric. Belt conveyors can efficiently transport a variety of materials over long distances and are widely used in manufacturing and processing industries.
The document discusses various components of belt conveyors including the belt construction, idlers, driving arrangements, tensioning, hold backs, and clearing devices. The belt construction section describes the main components of conveyor belts including the carcass, skims, and covers. It also discusses different types of belt materials like rubber and steel cord belts. The idlers section covers different types of carrying, impact, and return idlers. The driving arrangements section explains single unsunbbed drives, snubbed drives, tandem drives and special drives. Tensioning arrangements include manual screw take ups and automatic take ups. Hold backs are used to prevent reverse movement on inclined conveyors and can be low or high speed designs.
The document discusses pneumatic and hydraulic conveyor systems. It introduces four presenters and states the purpose is to provide an introduction to pneumatic and hydraulic conveyors. It defines conveyor systems and describes how pneumatic conveyors use pressurized air to transport dry, free-flowing materials through pipes. There are three types of pneumatic systems and two classifications based on operating principles. Hydraulic conveyors use pressurized water to transport materials through pipes or troughs.
This document defines and describes various types of conveyor systems and their components. It discusses screw conveyors, flight conveyors, apron conveyors, bucket elevators, and unit load conveyors for moving boxes and packaged goods. It also covers continuous-flow conveyors, pneumatic and hydraulic conveyors, conveyor controls using photoelectric sensors, and the importance of regular inspection and maintenance to ensure the proper functioning of conveyor systems.
This document discusses various types of conveyor systems used to transport materials. It describes common conveyor types like belt, roller, wheel, slat, vibrating, screw, flight, apron, bucket and their basic working mechanisms. Key elements covered include conveyor drives, motors, auxiliary equipment and controls. Design considerations for conveyor systems like capacity, travel length, material properties and costs are also outlined.
This conveyor handbook provides information on belt materials and design considerations for conveyor systems. It discusses reinforcement fabrics and cover compounds used in belt construction and their properties and applications. The handbook also addresses topics such as belt capacities and power requirements, carcass selection, cover selection, pulley diameters, design considerations, and data on solid woven and steel cord belting. Users can find guidance on selecting the proper belt specifications and designing conveyors.
Chain conveyors use continuous chains wrapped around sprockets to transport material. There are four main types based on whether the chain slides or rolls and if material is pushed or carried. Chain conveyors can be arranged horizontally, inclined, or vertically. Apron conveyors directly carry material on overlapping metal plates, allowing them to handle hot or abrasive loads. Flight conveyors use attached plates or flights pulled along a trough to push material, and are used for horizontal or inclined transport, especially of steeper angles. Design considerations for both include the material properties, capacity, lump size, conveyor length and incline.
Mechanical braking system of mine windersSafdar Ali
The document provides information about mechanical braking systems used in mine winders. It discusses the different types of mechanical brakes including pivoted brakes and their designs. It describes the working of pivoted brakes and the requirements for their design. The document also covers the different mechanical braking methods, purposes of mechanical braking, brake operating systems like compressed air operated brakes, and advantages of air-operated brakes.
Continental Conveyors specializes in conveyor belts and offers a wide range of products and services. They produce high quality conveyor belts for various industries using advanced materials and technologies. Their products include food grade, chemical resistant, heat resistant, and oil resistant belts. They also provide installation, repair, and maintenance services to ensure belts are functioning properly. Their goal is to deliver unmatched quality and innovative solutions to help customers convey materials effectively.
This document provides information about belt conveyors, including their main components, applications, advantages, and limitations. It discusses how belt conveyors are used widely in mineral industries to transport materials horizontally or at an incline. The key information provided includes:
- The main components of a belt conveyor are the belt, idlers, pulleys, drive, and supporting structure.
- Belt conveyors can handle a wide range of materials and capacities, transport materials over long distances economically, and integrate with other equipment flexibly.
- However, loading/transfer points and protective devices need careful design, and the belt requires high initial tension and restrictions on lump sizes.
- Tables provide maximum safe inclinations for
Vibrating conveyors move materials through the use of vibration rather than belts or screws. They are useful for conveying bulk materials either horizontally or at slight inclines. The document discusses the definition, types, working principle, functions, power requirements, applications, advantages, and limitations of vibrating conveyors. Vibrating conveyors transfer material through a trough or tube that is flexibly mounted and vibrated, causing the material to move in a continuous flow. They are well-suited for handling fragile or irregular items and can operate in harsh environments.
The document discusses armoured face conveyors used in longwall coal mining. It describes how the conveyors transport cut coal across the mining face to a transfer point. Key components of the conveyors include drive heads, pans, link chains, scraper bars, and tail ends. The conveyors can transport coal at speeds over 1 meter per second. Surveys found varying motor sizes, pan widths, and chain sizes depending on the power and capacity needs of each conveyor.
In this pdf one can get the different types of equipment used in surface mines which is very important from the examination point of view. important regulations are also included in this .
This document discusses various types of hoisting equipment and their components. It describes hoisting machines, cranes, and elevators as the main groups of hoisting equipment. It also outlines flexible hoisting appliances like ropes, chains, and wire ropes used to lift loads. Additionally, it explains load handling attachments such as hooks, electric magnets, and grabs. Components like sheaves, sprockets, and drums that work with these flexible appliances are defined. Finally, the document briefly introduces arresting gear used to hold lifted loads.
This document provides a summary of the design of a conveyor system for a brick making machine (TBMM). The objectives are to design a hopper, conveyor mechanism, and wheels to regulate raw material influx and make the system mobile while keeping costs low. Details provided include conveyor system basics, design procedures, material characteristics to consider, belt conveyor components, and idler selection criteria. Based on the analysis, flat belt carrying idlers and return idlers spaced 4.5-5 feet apart are recommended for the low-capacity TBMM conveyor system.
This document provides information on various types of material transport equipment, specifically different types of conveyors. It describes chain conveyors, which are used worldwide to transport a variety of bulk materials across many industries. It then details two main types of conveyor chains - hollow bearing pin chain and solid bearing pin chain. The document also provides information on tow line conveyors, trolley conveyors, sorting conveyors, and automated guided vehicle (AGV) systems. It describes the design, operation, applications, and advantages of each type of conveyor system.
Different types of Drafting Arrangements which is used in Spinning Mill.Niloy Ons
This document discusses drafting systems used in yarn manufacturing. It begins by defining drafting and its importance in the design process. It then describes two main types of drafting systems - spring loaded and pneumatic. Details are provided on the components, setup, and adjustment of these systems. The document further classifies drafting systems into regular systems without aprons and those with single, double, or multiple aprons. Examples are given for each category. In closing, roller drafting systems are identified as the most commercially successful due to attributes like versatility, simplicity, reliability, and ability to handle various fiber types and counts.
2.1 Exhibit conveyor system
2.1.1 Conveyor system
2.1.2 Types of conveyor
2.2 Handle belt conveyor
2.2.1 Functions of belt conveyor
2.2.2 Types of belt conveyor
a. Horizontal Flat Belt Conveyor
b. Vertical Belt Conveyor
2.3 Use roller conveyor
2.3.1 Functions of roller conveyor
2.3.2 Types of roller conveyor
a. Gravity driven roller conveyor
b. Belt driven roller conveyor
c. Chain driven roller conveyor
2.4 Determine chain conveyor
2.4.1 Functions of chain conveyor
2.4.2 Types of chain conveyor
a. Plate-Top Chain Conveyor
b. Mat-Top Chain Conveyor
2.5 Utilize air conveyor
2.4.1 Functions of air conveyor
2.4.2 Elements of air conveyor
a. Fans
b. Duet
c. Vent
d. Hole
A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. It is usually consisted of frames that support rollers, wheels, or belts and may be motor powered or manual devices.
Conveyors are especially useful in applications involving the transportation of heavy or bulky materials in industries.
Conveyors are also used in general material handling such as those moving boxes along inside a factory, like agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.
The document describes belt conveyors, which are used to transport material horizontally or at an incline. The key components of a belt conveyor are the belt, idlers, pulleys, drive system, and supporting structure. The belt is made of fabric or steel cords encased in rubber and forms the moving surface. Idlers support the belt and come in different types. Pulleys move and control the tension of the belt. The drive system powers the pulleys. Belt conveyors are widely used in mining and processing plants to efficiently transport materials over long distances at high capacities.
Belt conveyors are one of the most common and versatile types of conveyors. They use a continuous loop of material to transport items. Belt conveyors typically have two rollers, one that is driven to move the belt and one that provides tension. The belt material can vary but is often made of materials like rubber, plastic, or fabric. Belt conveyors can efficiently transport a variety of materials over long distances and are widely used in manufacturing and processing industries.
The document discusses various components of belt conveyors including the belt construction, idlers, driving arrangements, tensioning, hold backs, and clearing devices. The belt construction section describes the main components of conveyor belts including the carcass, skims, and covers. It also discusses different types of belt materials like rubber and steel cord belts. The idlers section covers different types of carrying, impact, and return idlers. The driving arrangements section explains single unsunbbed drives, snubbed drives, tandem drives and special drives. Tensioning arrangements include manual screw take ups and automatic take ups. Hold backs are used to prevent reverse movement on inclined conveyors and can be low or high speed designs.
The document discusses pneumatic and hydraulic conveyor systems. It introduces four presenters and states the purpose is to provide an introduction to pneumatic and hydraulic conveyors. It defines conveyor systems and describes how pneumatic conveyors use pressurized air to transport dry, free-flowing materials through pipes. There are three types of pneumatic systems and two classifications based on operating principles. Hydraulic conveyors use pressurized water to transport materials through pipes or troughs.
This document defines and describes various types of conveyor systems and their components. It discusses screw conveyors, flight conveyors, apron conveyors, bucket elevators, and unit load conveyors for moving boxes and packaged goods. It also covers continuous-flow conveyors, pneumatic and hydraulic conveyors, conveyor controls using photoelectric sensors, and the importance of regular inspection and maintenance to ensure the proper functioning of conveyor systems.
This document discusses various types of conveyor systems used to transport materials. It describes common conveyor types like belt, roller, wheel, slat, vibrating, screw, flight, apron, bucket and their basic working mechanisms. Key elements covered include conveyor drives, motors, auxiliary equipment and controls. Design considerations for conveyor systems like capacity, travel length, material properties and costs are also outlined.
This conveyor handbook provides information on belt materials and design considerations for conveyor systems. It discusses reinforcement fabrics and cover compounds used in belt construction and their properties and applications. The handbook also addresses topics such as belt capacities and power requirements, carcass selection, cover selection, pulley diameters, design considerations, and data on solid woven and steel cord belting. Users can find guidance on selecting the proper belt specifications and designing conveyors.
Chain conveyors use continuous chains wrapped around sprockets to transport material. There are four main types based on whether the chain slides or rolls and if material is pushed or carried. Chain conveyors can be arranged horizontally, inclined, or vertically. Apron conveyors directly carry material on overlapping metal plates, allowing them to handle hot or abrasive loads. Flight conveyors use attached plates or flights pulled along a trough to push material, and are used for horizontal or inclined transport, especially of steeper angles. Design considerations for both include the material properties, capacity, lump size, conveyor length and incline.
Mechanical braking system of mine windersSafdar Ali
The document provides information about mechanical braking systems used in mine winders. It discusses the different types of mechanical brakes including pivoted brakes and their designs. It describes the working of pivoted brakes and the requirements for their design. The document also covers the different mechanical braking methods, purposes of mechanical braking, brake operating systems like compressed air operated brakes, and advantages of air-operated brakes.
Continental Conveyors specializes in conveyor belts and offers a wide range of products and services. They produce high quality conveyor belts for various industries using advanced materials and technologies. Their products include food grade, chemical resistant, heat resistant, and oil resistant belts. They also provide installation, repair, and maintenance services to ensure belts are functioning properly. Their goal is to deliver unmatched quality and innovative solutions to help customers convey materials effectively.
This document provides information about belt conveyors, including their main components, applications, advantages, and limitations. It discusses how belt conveyors are used widely in mineral industries to transport materials horizontally or at an incline. The key information provided includes:
- The main components of a belt conveyor are the belt, idlers, pulleys, drive, and supporting structure.
- Belt conveyors can handle a wide range of materials and capacities, transport materials over long distances economically, and integrate with other equipment flexibly.
- However, loading/transfer points and protective devices need careful design, and the belt requires high initial tension and restrictions on lump sizes.
- Tables provide maximum safe inclinations for
Vibrating conveyors move materials through the use of vibration rather than belts or screws. They are useful for conveying bulk materials either horizontally or at slight inclines. The document discusses the definition, types, working principle, functions, power requirements, applications, advantages, and limitations of vibrating conveyors. Vibrating conveyors transfer material through a trough or tube that is flexibly mounted and vibrated, causing the material to move in a continuous flow. They are well-suited for handling fragile or irregular items and can operate in harsh environments.
The document discusses armoured face conveyors used in longwall coal mining. It describes how the conveyors transport cut coal across the mining face to a transfer point. Key components of the conveyors include drive heads, pans, link chains, scraper bars, and tail ends. The conveyors can transport coal at speeds over 1 meter per second. Surveys found varying motor sizes, pan widths, and chain sizes depending on the power and capacity needs of each conveyor.
In this pdf one can get the different types of equipment used in surface mines which is very important from the examination point of view. important regulations are also included in this .
This document discusses various types of hoisting equipment and their components. It describes hoisting machines, cranes, and elevators as the main groups of hoisting equipment. It also outlines flexible hoisting appliances like ropes, chains, and wire ropes used to lift loads. Additionally, it explains load handling attachments such as hooks, electric magnets, and grabs. Components like sheaves, sprockets, and drums that work with these flexible appliances are defined. Finally, the document briefly introduces arresting gear used to hold lifted loads.
This document provides a summary of the design of a conveyor system for a brick making machine (TBMM). The objectives are to design a hopper, conveyor mechanism, and wheels to regulate raw material influx and make the system mobile while keeping costs low. Details provided include conveyor system basics, design procedures, material characteristics to consider, belt conveyor components, and idler selection criteria. Based on the analysis, flat belt carrying idlers and return idlers spaced 4.5-5 feet apart are recommended for the low-capacity TBMM conveyor system.
This document provides information on various types of material transport equipment, specifically different types of conveyors. It describes chain conveyors, which are used worldwide to transport a variety of bulk materials across many industries. It then details two main types of conveyor chains - hollow bearing pin chain and solid bearing pin chain. The document also provides information on tow line conveyors, trolley conveyors, sorting conveyors, and automated guided vehicle (AGV) systems. It describes the design, operation, applications, and advantages of each type of conveyor system.
Different types of Drafting Arrangements which is used in Spinning Mill.Niloy Ons
This document discusses drafting systems used in yarn manufacturing. It begins by defining drafting and its importance in the design process. It then describes two main types of drafting systems - spring loaded and pneumatic. Details are provided on the components, setup, and adjustment of these systems. The document further classifies drafting systems into regular systems without aprons and those with single, double, or multiple aprons. Examples are given for each category. In closing, roller drafting systems are identified as the most commercially successful due to attributes like versatility, simplicity, reliability, and ability to handle various fiber types and counts.
2.1 Exhibit conveyor system
2.1.1 Conveyor system
2.1.2 Types of conveyor
2.2 Handle belt conveyor
2.2.1 Functions of belt conveyor
2.2.2 Types of belt conveyor
a. Horizontal Flat Belt Conveyor
b. Vertical Belt Conveyor
2.3 Use roller conveyor
2.3.1 Functions of roller conveyor
2.3.2 Types of roller conveyor
a. Gravity driven roller conveyor
b. Belt driven roller conveyor
c. Chain driven roller conveyor
2.4 Determine chain conveyor
2.4.1 Functions of chain conveyor
2.4.2 Types of chain conveyor
a. Plate-Top Chain Conveyor
b. Mat-Top Chain Conveyor
2.5 Utilize air conveyor
2.4.1 Functions of air conveyor
2.4.2 Elements of air conveyor
a. Fans
b. Duet
c. Vent
d. Hole
A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. It is usually consisted of frames that support rollers, wheels, or belts and may be motor powered or manual devices.
Conveyors are especially useful in applications involving the transportation of heavy or bulky materials in industries.
Conveyors are also used in general material handling such as those moving boxes along inside a factory, like agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.
This document provides information about belt conveyors, including their history, components, working principles, types, and advantages/disadvantages. Some key points:
- Belt conveyors transfer material along an endless loop of belt between two pulleys and are used widely in manufacturing and mining.
- Their development began in the 19th century and they were introduced on assembly lines in 1913.
- The basic components are the belt, idlers, drive head, and tensioning system. The belt moves on pulleys and idlers while being powered by the drive head.
- Belt conveyors can be flat, trough, or other designs and are used horizontally, at inclines, or declines depending on the application.
This document provides information about the jute spinning process. It discusses the objectives of spinning which are to reduce the weight of sliver, impart twist to form yarn, and wind the yarn onto bobbins. There are two main types of spinning - sliver spinning which produces yarn directly from sliver, and roving spinning which produces finer yarn from roving. The main tasks of the spinning frame are drafting, twisting, and winding. Drafting systems include slip draft, apron draft, and V-grooved roller draft. Twisting is imparted by the flyers and winding occurs on bobbins. The document also discusses machine parts, operations, and quality checks.
The document discusses the draw frame process and its components. A draw frame is used to improve the quality and evenness of carded sliver by straightening fibers, increasing parallelization and reducing weight variations. It works by drafting (attenuating) multiple input slivers through roller pairs to produce a single, more uniform output sliver. Key components include the drafting arrangement, which applies different levels of draft, and an auto-leveling system to compensate for input weight variations and maintain consistent output. The document provides details on draw frame components, working principles, objectives and the influence of drafting and doubling on sliver quality.
Belts are flexible bands used to transmit power and motion between pulleys. There are several types of belts including flat belts, V-belts, and toothed belts. Flat belts are best for light-duty power transmission over large distances between small pulleys. V-belts provide higher torque transmission at less width and tension than flat belts. Toothed belts, also called timing belts, have teeth molded into the inner surface to run over matching toothed pulleys without slippage. Pulleys are grooved wheels that belts or ropes run over, and multiple pulleys can be combined in block-and-tackle systems to increase mechanical advantage.
V-belts are used to transmit power between pulleys that are close together. They are trapezoidal in shape and made of fabric, cords, and rubber. V-belts grip the pulleys through wedging action. There are five standard types of V-belts designated by letters A through E. V-belt drives have advantages over flat belt drives like compactness and positive power transmission. However, they are not suitable for applications requiring constant speed like synchronous machines. The ratio of tensions in a V-belt can be calculated using the coefficient of friction between the belt and pulley groove sides.
This document provides information about the pantographs used on EMU trains in Mumbai. It describes the major components and operation of both the Stone India and Schunk types of pantographs. The Stone India pantograph has lower, middle, and upper articulations, along with a yoke assembly, push rod assembly, and other parts. It raises when compressed air is admitted and lowers when air is released. The Schunk pantograph has a base frame, lower frame, upper frame, and other components like an air bellow and rocker box. The document also provides specifications for both types of pantographs, like dimensions, material used, voltage rating, and operational parameters.
This document provides information about AKM Sahedujjaman, a student of textile engineering at City University in Dhaka, Bangladesh. It then discusses various textile processes like combing, lap formation, simplex/roving frame, ring frame. Key details covered include objectives, functions, calculations and common issues for each process. Recent developments in simplex machines and factors considered for traveller selection in ring frames are also summarized.
The document provides instructions for installing and tensioning V-belt drives. It describes disconnecting power, inspecting components, installing new belts, checking alignment, tensioning belts using various methods like the tension finder or tensiometer, and rechecking tension over time. Proper tensioning is important for long belt life and avoiding slippage or damage from too little or too much tension.
A belt conveyor transports bulk materials between locations using an endless rubber belt stretched over pulleys. It consists of a belt made of layers of fabric and rubber moving over idlers and pulleys. Belt conveyors are used extensively in cement plants to transport materials like limestone, coal, and clinker over long distances. Proper loading conditions and maintenance are required to minimize belt wear and failures. Safety precautions must also be followed when working with belt conveyors.
This document provides information about roving frames, including:
- Roving frames take sliver from draw frames and produce roved which is wound onto packages.
- They draft the sliver to a thin strand, impart twist for protection, and wind the roving onto packages.
- The key components are the drafting system, flyer, and bobbin rail which winds the roving in layers onto packages.
Belt conveyors are the most versatile and widely used type of conveyor. They can handle a wide range of materials and capacities over long distances. Belt conveyors are composed of the belt, idlers, pulleys, drive equipment, take-ups, and supporting structure. Conveyor belting typically uses rubber and cord materials. Belt conveyors use electric motors, speed reducers, and various drive arrangements. They also employ take-up systems and a variety of pulley and shaft component designs. Belt conveyors are used in many typical arrangements and applications.
The document provides information about an AUTOCONER 21C winding machine. It discusses the machine's main specifications including its maximum winding speed of 2,000 m/min. It describes optional functions such as an auto doffer and package conveyor. It explains different types of winding including magazine type, bobbin tray type, and link coner type. The document also covers topics such as bobbin winding, tension control, splicing methods, and yarn fault detection.
This experiment aims to determine the modulus of rigidity of a mild steel or cast iron specimen through a torsion test. The torsion test will be conducted using a torsion testing machine and angle of twist measuring attachment. Observations of the maximum twisting torque and angle of twist will be recorded. These values along with the specimen's length and polar moment of inertia will be used in the torsion equation to calculate the modulus of rigidity. Precautions such as ensuring the specimen remains within its elastic limit will be followed to obtain accurate results.
The document discusses the key components and processes of a speed frame machine. It describes the functions of creeling, drafting, twisting, building, and winding processes to attenuate sliver and produce roving. The drafting system and its roller configuration is explained. Common issues like irregular roving, breakages, and machine faults are also summarized.
1. The document discusses various topics related to textiles including definitions of textiles, types of fabrics, weaving, yarn preparation, winding, packages, tension devices, and more.
2. Weaving is the process of interlacing warp and weft threads to produce fabric, while yarn preparation involves processes like winding yarn onto packages to facilitate weaving.
3. There are different types of packages for storing yarn including cones, cheeses, and pirns, and packages can be wound and driven in various ways like direct or indirect driving.
1. The document discusses various topics related to textiles including definitions of textiles, types of fabrics, weaving, yarn preparation, winding, packages, tension devices, and more.
2. Weaving is the process of interlacing warp and weft threads to produce fabric, while yarn preparation involves processes like winding yarn onto packages to facilitate weaving.
3. There are different types of packages for holding yarn including cones, cheeses, and cops, and packages can be wound in parallel, near-parallel, or cross wound patterns. Tension devices are used to control yarn tension during winding.
The document discusses mechanical maintenance of transmission systems. It covers couplings, belts and pulleys, transmission chains and pinions, handling chains, reduction gears, and the maintenance of each. Key points include how different transmission mechanisms work, the importance of proper alignment and tension, and checking for wear during routine maintenance.
Industrial safety of lifting & procedurePavan Noel
The document discusses lifting equipment and procedures as outlined in the Factories Act. It defines key terms like competent person, machinery, and lifting tackles. It provides guidelines for planning lifts, conducting the lift, landing loads, and dos and don'ts. It also examines sling angles and their effect on safe working loads. Case studies describe incidents where improper planning and techniques like misaligned loads led to injuries.
This slide is special for master students (MIBS & MIFB) in UUM. Also useful for readers who are interested in the topic of contemporary Islamic banking.
How to Fix the Import Error in the Odoo 17Celine George
An import error occurs when a program fails to import a module or library, disrupting its execution. In languages like Python, this issue arises when the specified module cannot be found or accessed, hindering the program's functionality. Resolving import errors is crucial for maintaining smooth software operation and uninterrupted development processes.
Exploiting Artificial Intelligence for Empowering Researchers and Faculty, In...Dr. Vinod Kumar Kanvaria
Exploiting Artificial Intelligence for Empowering Researchers and Faculty,
International FDP on Fundamentals of Research in Social Sciences
at Integral University, Lucknow, 06.06.2024
By Dr. Vinod Kumar Kanvaria
Physiology and chemistry of skin and pigmentation, hairs, scalp, lips and nail, Cleansing cream, Lotions, Face powders, Face packs, Lipsticks, Bath products, soaps and baby product,
Preparation and standardization of the following : Tonic, Bleaches, Dentifrices and Mouth washes & Tooth Pastes, Cosmetics for Nails.
it describes the bony anatomy including the femoral head , acetabulum, labrum . also discusses the capsule , ligaments . muscle that act on the hip joint and the range of motion are outlined. factors affecting hip joint stability and weight transmission through the joint are summarized.
ISO/IEC 27001, ISO/IEC 42001, and GDPR: Best Practices for Implementation and...PECB
Denis is a dynamic and results-driven Chief Information Officer (CIO) with a distinguished career spanning information systems analysis and technical project management. With a proven track record of spearheading the design and delivery of cutting-edge Information Management solutions, he has consistently elevated business operations, streamlined reporting functions, and maximized process efficiency.
Certified as an ISO/IEC 27001: Information Security Management Systems (ISMS) Lead Implementer, Data Protection Officer, and Cyber Risks Analyst, Denis brings a heightened focus on data security, privacy, and cyber resilience to every endeavor.
His expertise extends across a diverse spectrum of reporting, database, and web development applications, underpinned by an exceptional grasp of data storage and virtualization technologies. His proficiency in application testing, database administration, and data cleansing ensures seamless execution of complex projects.
What sets Denis apart is his comprehensive understanding of Business and Systems Analysis technologies, honed through involvement in all phases of the Software Development Lifecycle (SDLC). From meticulous requirements gathering to precise analysis, innovative design, rigorous development, thorough testing, and successful implementation, he has consistently delivered exceptional results.
Throughout his career, he has taken on multifaceted roles, from leading technical project management teams to owning solutions that drive operational excellence. His conscientious and proactive approach is unwavering, whether he is working independently or collaboratively within a team. His ability to connect with colleagues on a personal level underscores his commitment to fostering a harmonious and productive workplace environment.
Date: May 29, 2024
Tags: Information Security, ISO/IEC 27001, ISO/IEC 42001, Artificial Intelligence, GDPR
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1. E-LEARNING ON CONVEYOR BELT SYSTEM OR BULK
MATERIAL HANDING
NAME NITESH KUMAR
REGISTRATION NO 20290401709131
SUBJECT CONVEYOR BELT SYSTEM
SUBMITTED TO MR.NIKUNJ AGARWAL SIR
IMPROVEMENT IN GIVEN PRESENTATION
2. Improvement in slide 2
CONVEYOR
machine or thing that transports material from one place to another.
CONVEYORS ARE USED:
When material is to be moved frequently between specific points
To move materials over a fixed path
When there is a sufficient flow volume to justify the fixed conveyor
investment
3. Add in slide 3
CONVEYORS CAN BE CLASSIFIED IN DIFFERENT WAYS:
Type of product being handled: unit load or bulk load
Location of the conveyor: overhead, on-floor, or in-floor
Whether or not loads can accumulate on the conveyor
TYPE OF CONVEYOR
1 Chute Conveyor
Unit/Bulk + On-Floor + Accumulate
2. Wheel Conveyor
Unit + On-Floor + Ac
3. Roller Conveyor
Unit + On-Floor +
4. Chain Conveyor
Unit + In-/On-Floor + No Accumulate
4. Add in slide 4
5. Slat Conveyor
Unit + In-/On-Floor + No Accumulate
, 6. Flat Belt Conveyor
Unit + On-Floor + No Accumulate
7. Magnetic Belt Conveyor
Bulk + On-Floor
8. Troughed Belt Conveyor
Bulk + On-Floor
9. Bucket Conveyor
Bulk + On-Floor
10. Screw Conveyor
Bulk + On-Floor
12. Pneumatic Conveyor
Bulk/Unit + Overhead
5. Add slide 4a
BELTS TYPE CONVEYOR
PART OF BELT CONVEYOR
Head pulley Head/Drive Pulley
Tail pulley
Idle pully
6. Add in slide 5
WORKING PRINCIPLE OF CONVEYOR BELT
A conveyor belt is composed by two endpoint pulleys and a closed conveyor belt.
The pulley that drives conveyor belt rotating is called drive pulley or transmission
drum; the other one–only used to change its movement direction–is called bend
pulley.
Drive pulley is driven by the motor through reducer, and conveyor belt dragging
relies on the friction drag between the drive pulley and the belt.
Conveyor belts generally are composed of three main components:
1. Carcass
2. Skims
3. Covers
There are two types of belt available:
1. Rubber belt
2. Steel Cord
7. Add in slide 4a
Type Of Conveyor Belt
Troughed conveyor:
These are conventional belt conveyor where the belt is troughed of angles 30, 35 &
45 Degree
8. Pipe conveyor
The belt in this system flattens itself at the loading and discharge stages after it
takes a pipe shape during its forward / return runs.
10. Improvement in slide 6
HEAD/DRIVE PULLEY
Head/Drive Pulley is located at the discharge terminus of the conveyor. It
provides the driving force for the conveyor. In order to increase pulley life
and traction, it often has a larger diameter than other pulleys.
TAIL PULLEY
Pulley which can be moved to keep belt tight is called take-up pulley.
Take-Up Pulley may be a drive pulley or an idler pulley.
11. Improvement in slide 7
SNUB PULLEY
Pulley, which is provided to increase/decrease, warp/contact angle of belt
on nearby pulley, is called Snub Pulley.
BEND PULLEY
The Bend Pulley is used for changing the direction of the belt.The Bend
Pulleyis usually installed at the tail part or
12. Improvement in slide 8
IDLERS.
Idlers Introduction
Idlers are an important component in any conveyor system as they are
used to support the conveyor belt and the load carried on the belt.
a) TROUGHING IDLER
b) TRAINING IDLER
c) IMPACT IDLER
d) RETURN IDLER
13. Improvement in slide 10
Conveyor chutes are used in bulk handling to perform a variety of
operations. In particular, the loading of a belt conveyor, and the transfer
of material from one moving belt conveyor to another, are important
tasks. Such operations are widely used for the transport of both coarse
grain material
14. Slide 11
TAKE UP: -Take up devices, the name from the fact that it takes up
changes in belt length. In taking up length they maintain tension. Often the
critical point lies immediately following the drive since it is necessary to
maintain tensions at the point to prevent slippage on the drive pulley
15. Improvement in slide 13
A conveyor belt is the carrying medium of a belt conveyor system A belt conveyor
system is one of many types of conveyor systems. A belt conveyor system consists
of two or more pulleys (sometimes referred to as drums), with an endless loop of
carrying medium the conveyor belt that rotates about them. One or both of the
pulleys are powered, moving the belt and the material on the belt forward. The
powered pulley is called the drive pulley
16. Improvement in slide 14
CONVEYOR BELT BASIC REQUIREMENT
Flexibility
Transverse rigidity
Low mass per unit length
High strength
Simplicity and inexpensive
Longer life
Should not stretch under normal working
stresses ,i.e., low relative elongation.
Wear resistant
Fire resistant
17. Improvement in slide 15
CONVEYOR BELT CONSTRUCTION
The belt consists of one or more layers of material.
◦ An under layer-to provide linear strength and shape called a carcass(polyester,
nylon and cotton)
◦ An over layer called the cover. (rubber or plastic compounds)
Belts are typically made from cotton, canvas, Kevlar, nitrile, nylon, polyester,
polyurethane/urethane, PVC, rubber, silicone,
steel cord, Teflon, wire mesh or weave
18.
19. Add slide 16
Type of belt
Textile Conveyor Belting
Width up to 2400 mm
Strength up to 3000 KN / m width
Steel Cord Conveyor Belting
Width up to 2400 mm
Strength up to 7500 KN / m width
20. Improvement in slide 31
BELT JOINTING
To make the belt endless, belts are joined. The methods of belt
jointing are:
Hot Vulcanizing
Mechanical Fastening
Cold Patching (Pasting
22. Improvement in slide 35
SPLICING PROCESS
General preparation
Preparation of the lower part of the belt
Preparation of the upper part of the belt
Joining of the splice
Vulcanizing the splice
Final measures
SPLICING TOOLS
Safety Glasses
Tape Measure - 16' x 3/4" Blade
Angle square
Plumb line
White Mechanical Marking Pencil w/ Pocket Clip (Soft Crayon)
Claw hammer
Duplex belt nails
Smooth Flat Face Roller #50D - 2" x 2"
Smooth Flat Face Roller #50C - 1/2" x 2"
Corrugated Face Stitcher #50B - 1/4" x 2"
23. Corrugated Face Stitcher #50E - 1/8" x 2"
Needle Face Roller - 2” x 2”
Electric Stripping Cable Winch
Drying hood (not for use with Flammable Solvents & Cements)
Stainless Steel Stripping Frame or Grip tongs
Whetstone #68
Foxtail Hand Dust Brush
Curved Hand Rasp - #51
Drill Arbor for Wire Wheel
3" Rotary Wire Brush
Air buffer
Pincers - 250mm
Ply Lifter #78
Offset Knife #77
Rubber Knife - 6" Long #72
Bevel Point Knife - 4" x 1"
Curve V-Trim Knife - 2 1/4" X 3/4"
Mill Knife Handle (Dull & Rounded Tip)
Off Set Single Ply Knife - .065 Cutting Depth
11.5" Heavy Duty Bent Handle Sicissors w / Grips
18mm Break Off Tip Cutter with Rubber Grip
Replacement Blades for 18mm Cutter - 50 Pack
Splice Kit
Rags
Cement brush
White Marking Rubber
Belt Clamps
Come-a-longs
H.D. C-Clamps
Screw clamps
Vulcanizing press
24. Improvement in slide 36
GENERAL PREPARATION
clean and dry conveyor belts
.Remove oily or greasy substances
Provide tools, equipment and splicing products.
If a new belt is installed, place a working platform at the head or tail of
the conveyor.Otherwise install it in the conveyor construction (remove
carrying idlers, if necessary).
Position it in such a way that the conveyor belt lies on it even and
straight without tension.
The working platform (approx. 10 - 13 ft long) consists of three parts
aligned in the direction of the conveyor belt: the lower part of the
vulcanizing press,
The belt ends have to be aligned in the direction of the conveyor belt in
such a way that they overlap each other on the lower part of the
vulcanizing press and that the belt center lines are exactly
superimposed.
The length of the overlapping area has to be splice length plus bias cut
25. Improvement in slide 38
PREPARING THE BELT ENDS
The establishment of the center line is easiest done with two rulers. The three
center markings on each belt end are then connected by means of a chalk line
which represents the belt center line.
This center line ensures exact alignment of the belt ends, which indispensable
for straight belt running.
Destroyed or missing belt edges must be considered. The width of the belt
edge is established by measuring the width of the belt at suitable areas of the
undamaged belt ends
Establish a perpendicular square line across the upper belt end at the end of
the splice area.
26. Improvement in slide 39
C on the center line equidistant to point A (AB=AC).
Now describe a circle with the same radius around points B and C by means of a
plumb line and a pen. The points of intersection of both circles must still be on the
belt. These intersections are points D and E.
A line drawn between these two points will be perdendicular to the belt edges
and forms the square line, which should pass point A for additional control.
This square line will be the starting point from which the splice will be laid out.
27. Improvement in slide 40
PREPARATION OF THE LOWER PART OF THE BELT
1. Fold back the upper part of the belt. Make a bias cut on the lower belt
part .Splicing process With an off-set knife, cut the rubber edges flush with
the upper fabric ply.
2. Fold back the lower part of the belt and draw a line parallel to the bias cut
on the pulley side,at 1 inch from the belt end.
Cut the rubber cover along that 1inch line with a dull & rounded tip Mill Knife
held at an angle (of approx.45°), without damaging the top fabric ply.
Also cut the rubber cover along the marked rubber edges with the mill knife
held vertically, without damaging the top fabric ply.
3. Fold back the lower part of the belt again and mark the splice length (lv
according to the chart), step length (ls) and rubber edges.
Draw another line 1inch parallel to the splice length line.
Cut the rubber cover along this line with a dull tipped Mill Knife held at an
angle of approx. 45°. Also cut the rubber edges with a Mill knife held
vertically.
28. Improvement in slide 41,42
.
4. Cut the rubber cover in narrow strips (approx. 1 -1.5 inch wide) and strip
them using pincers or griptongs.
5. Cut the top fabric ply with the one ply knife 1 in.from the rubber
cover,detach this ply using a plylifter and strip it with pincers or grip tongs.
Mark the subsequent fabric plies according to thestep length (ls), cut them
and detach these plies.
29. Improvement in slide 40
JOINING OF THE SPLICE
Step1
Carefully buff the cut edges of the rubber covers and the surface of the rubber
edges with a buffing tool (e.g. a rotating wire brush).
Buff the intermediate rubber and buff even any un-even spots.
When buffing, do not scorch or smear the rubber nor leave shiny spots on it.
Round the edges of the fabric steps, without damaging the fabric (e.g. protect it
with a thin tin plate).
Carefully remove the buffing dust with a dry brush.
2.step
Thoroughly stir the required quantity of splicing cement before use.
The splicing cement should remain covered until use and then recovered to
min thicking.
Apply two coats of the splicing cement to the whole splicing area and the joint
gaps of both belt ends.
Use a brush with short bristles.
Let the first coat dry completely (minimum: 30 min.)
Let the second coat dry (for approx. 30 mins. at 68°F), until it is just a little sticky
(check with the back of your finger).
30. Step3
Cover the fabric steps of the lower belt part with uncured tie gum
rubber.
Step4
Cover the rubber edges and fabric steps with anapprox. 1 inch wide
strip of uncured tie gum rubber.
Step5
For the joint gap on the pulley side cut to size an exactly fitting filler
strip consisting of a strip of uncured tie gum rubber, breaker fabric and
uncured cover rubber.
Step6
. Superimpose the upper and lower belt ends, aligning them exactly using
the center line of each belt and avoiding air entrapment.
31. Step7
apply one strip of uncured tie gum rubber to the joint gap on the carrying
side, then fill the gap with uncured cover rubber and stitch vigorously.Trim
excess filling flush with the belt surface .
32. Improvement in slide 45
TYPE OF MECHANICAL FASTENERS
Most commonly used Mechanical Fasteners are-
1. Solid Plate Bolt Type Fasteners
2. SR Rivet Hinged Type Fasteners
3. Lacing Type Fasteners
33. Add slide 45
BELT JOINT FAILURES
Symptoms Of Joint Failure
• Bubble development.
• Bulging
• Cracks
• Development of openings
from the line of joints
• The bonding property was lost
• The quality of tension member got deteriorated
The drive pulley belt slips and turns without moving forward after the starting of
the belt conveyor motor. The belt failing in rotating is due to the insufficient belt
tension, overlong of the belt, inappropriate adjustment of the tension equipment, too
frequent start-up and the coal piled up at the end of the belt conveyor.
This problem is mainly caused by the large belt joint, poor belt buckle quality, long
time use of the belt and the unprofessional belt maintenance. In this case, we
should tighten the tension equipment, change high quality belt in time and
improve the maintenance level.
34. Temperature of the reducer rises too fast
It is due to the over mount of lubricant, poor heat dispersion, speed reducer burying
in coal. The lubricant oil amount should be reduced and the coal should be removed
to solve this problem.
35. Improve slide 71
BELT CHANGING
Remove the return roller at the identified problem area.
The Sure Align Tracker replaces the existing return roller. In cases where more
tension is required, leave the return rollers in place and install the mounting
bracket between the existing return rollers
36. Improve slide 73
Bolt the mounting bracket to the conveyor frame. There are 4 predrilled holes
in the mounting bracket. The 2 inside holes are used to bolt the mounting
bracket to the conveyor frame. The two outside holes are used to install the
pivoting members
37. Improve slide 77
CONVEYOR SATETY DEVICES
List of protection system in a conveyor system-
a) Belt Sway Switches (BSS)
b) Zero Speed Switches (ZSS)
c) Trainer idlers
d) Electromagnet
e) Gratings
f) Chute level sensors
g) Motor Overload current protection
h) Fire Hydrants
Weight scale
38. Improve slide 79
BELT SWAY SWITCH
Belt Sway Switch is a protective switch for detecting the
meanderin(sway or deviation) of belt conveyors, and sends out an
alarm signal and an emergency stop signal.
39. Improve slide 81
ZERO SPEED SWITCHES (ZSS)
Zero speed switches (ZSS) also known as Speed Actuating Sensing
Switches are used to detect whether a rotating shaft is turning (even at very
slow speeds) in various machines, conveyors, power plants, and in
industries involving the production of cement, sugar, textiles, paper, etc
40. Improve slide 85
PULL CORD SWITCH
Pull cord switch is mounted on the walkway side of the conveyor belt,
preferably at about every 20 mtrs or it can vary as per standard procedure.
When the rope is pulled from any side. The switch is operated. Unless and
until the handle is reset to normal position manually, the switch remains in
operated condition
41. Improve slide 89a
To prevent unnecessary accidents, damage to machinery and
down time, all conveyor belts are equipped with the following
(1) Interlocking devices.
(2) Tripping devices.
(3) Warning bells or sirens.
(4) Lock-out system
For safety purposes conveyor belts are normally equipped with
sirens or warning bells situated so as to warn persons of the
subsequent starting-up. These sirens or warning bells ore
connected to operate for a set period immediately prior to the belt
start-up.
42. Improve slide 94
CONVEYOR MAINTENANCE
Basic Conveyor Maintenance
To obtain the optimum return on conveyor systems, the following components that
typically make up a conveyor system must be maintained:
Drives
Take-up systems
Control equipment
Belting
Pulleys
Troughing idlers
Return idlers
Tail sections
Impact-loading equipment
Chutes
Skirting
Belt scrapers
Equipment guards
Covers
Walkways
Structure
Transfer stations
Specialized components associated with site-specific activities
43. Improve slide 97
Conveyor Maintenance
Here is a quick list to help you stay on top of maintenance for your conveyor
system. While the system is in operation, check the following issues and refer to all
relevant safety warnings and information:
Regularly walk around both sides of the system and note the condition, as well
as any unusual behavior of all the moving components.
Note points of material buildup.
Look for any signs of misalignment or improper belt tracking.
Check drive amperage requirements and compare amperages to previous
levels for similar loads and conditions.
44. Add slide 99
TRACKING THE BELT
Basic rule: the belt moves toward the end of the roller that it contacts
first
Rollers must be square with the housing and parallel to each other
Belt Tension must be great enough to prevent slippage. Tension
before running the conveyor
Run the conveyor. Check to see that the belt runs centered on the
drive roller. Turn off the machine. Adjust drive roller if necessary.
To adjust drive roller, loosen the four nuts on the bearing holder
plate, and the jam nut on the threaded adjuster.
45. add slide 101
adjusting is complete. Normally, once the drive roller is tracked at the
factory is rarely needs adjustment
Cleaning and Lubricating Checklists
These checklists are primarily concerned with cleaning, lubricating, and
tightening activities. These jobs do not require as high a level of technical
skill as those appearing on inspection checklists. Performance frequencies
for cleaning and lubricating checklist activities are also limited to monthly,
quarterly, semiannual, and annual interval1.
46. Improvement in slide 107
TROUBLE SHOOTING
It is a process of trace and correct faults in a mechanical or electronic
system.
if the excessive load carry by the conveyor it create problem.
It is due to loosing of scrub pad