AMIT KUMAR
Mobile: 08308846458
E-Mail: amit8403@gmail.com
Senior Level Professional
Plant Engineering | Project Management | Greenfield Projects | Machine & Utility Maintenance |
Electrical Maintenance
PROFILE SNAPSHOT
Six Sigma Belt Professional with over 8.8-years experience in:
Project Management Installation, Erection & Commissioning Plant maintenance
Machine Maintenance HSE Management Budgeting & Cost Control
Utility Operation Strategy Planning Manpower Management
 Proven skills in managing maintenance of various plant equipment, reducing downtime and enhancing
operational effectiveness of equipment; proven skills in reducing downtime and enhancing operational
effectiveness of equipment
 Rich experience in monitoring project activities from stage of conceptualization to execution including
scheduling, conducting inspections, progress monitoring, and manpower planning
 Skilled in conceptualizing & effectuating process initiatives to enhance the overall efficiency of the
organization; knowledge of working with quality standards such as 5S, Kaizen, TPM, and so on
 Gained extensive exposure in managing the execution and completion of Greenfield projects (including
civil work, utility selection, substation, power distribution network, machinery installation) within
scheduled time and budget
 An enterprising leader with skills in leading personnel towards accomplishment of common goals
NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER
 Played a key role in establishing Greenfield Project at MIDC & SEZ Phaltan, for Engine Manufacturing
 Project Planning, Executing, Monitoring & Controlling Successfully Closing of Greenfield Project & Brown
field Projects.
 Good Exp in Utility Planning & MEP Planning & Execution.
 Gained experience in monitoring the installation of Regenerative Testing Facility
 Recognized as the Energy Champion in 2014 and Green Champion in 2014 for XX contribution
 Successfully implemented ISO, TS, IMS, and OSHAS, activities which led to XXX
 Drove energy saving steps in across the plant for all the machinery and utilities
 Led the project planning, execution & shifting of entire plant from Viman Nagar to Phaltan within the
given timeline
 Exposure to maintenance of machines including Mazak VMC/HMC, Lokesh machine, Grobe, TAL, Gudel
material handling system, PARI Engine Assembly Line, Paint Booth, AVL Test Cell with Regenerative Power
& SPM Machines
WORK EXPERIENCE
Since Jul’11: Cummins India Ltd., PHP, Phaltan as Senior Manager- Plant Engineering
Key Result Areas:
 Spearheading project activities involving working out various requirements & monitoring overall project
operations for ensuring timely completion of the same; monitoring operations of the project, reviewing
project schedule and ensuring cost control within budget, cash flow requirements, and so on
 Supervising the maintenance function of the entire plant; conducting and documenting predictive,
preventive & B.D. maintenance; imparting training on the same; controlling inventory
 Driving the quality initiatives such as ISO:9001, KAIZEN, 5’S, TPM, resource conservation, electrical safety
and full proofing
 Performing periodic audit across all the plants with a focus on enhancing Energy, Safety and Environment
 Coordinating with Indirect Purchase Department for standard cost of Facility and Maintenance Contracts
 Leading the end-to-end management of the SEZ Project including scoping, budgeting, finalizing process &
specification, manpower, material & equipment planning, obtaining approval for designs, selecting supplier
and managing procurement
 Ensuring the alignment of Greenfield SEZ Project with Statutory Compliance related to MPCB, Fire
Department, MSEDSL, PESO, and so on; process finalization, manpower planning, material & equipment
planning, specification, design approval, supplier selection and procurement
 Liaising with statutory authority for annual electrical inspection and new installation
 Monitoring the installation of new assembly line for manufacturing high horse power engine with power
distribution and control, conveyor (PARI), Paint Shop, Nut Runners, Hoist ,AVL Test Cell, Pump House, and
so on
 Building and training Project Team, identifying stakeholders, preparing budget, scheduling, tracking
progress, contract awarding as per Global Corporate guidelines
 Identifying performance bottlenecks and implementing corrective measures to avoid the same
 Managing erection, commissioning of equipment’s, providing utility services to the equipment
 Implementing stringent quality measures including preparation / maintenance of necessary documents and
conducting audits to ensure compliance with standards
Jan’10-Jul’11: Subros Ltd., Gurgaon as Shift In-charge
Key Result Areas:
 Led the management and controlling of various shifts; formulated department yearly budgets
 Ensured proper documentation in compliance with QMS TS16949, ISO-14001 & OHSAS-18001
 Prepared monthly records of spare parts of each machine and ensured effective spare part management
through SAP system
 Performed breakdown analysis and implemented countermeasure to debottleneck the obstacles
 Identifiedareas of improvementin the existing facilitiestoimproveproductivity, quality & equipment uptime
 Drove initiatives to ensure minimum downtime for all utilities such as HVAC, Captive Generation, and so on
 Monitored, identified and assessed faults; conducted schedule & unscheduled maintenance of plant
equipment and deployed PLC, Hydraulics and pneumatics instruments
Aug’07-Jan’10: Amtek India Ltd., Bhiwadi as GET Projects
Key Result Areas:
 Managed a wide range of operations related to power projects including designing basic system, supporting
the construction, testing & commissioning activities and supervising onsite execution
 Monitored the distribution and commissioning of power supply to various equipment
 Supported the installation & commissioning of powerhouse substation (33Kv & 11KV) utility & utilities
requirements of the plant including:
o DG, Compressor, On-Line/Off Line Shot Blasting Machine, Induction Furnace (Electrotherm), Heated &
Non Heated Auto Pouring System, Moulding Machine (Disa)
 Supervised maintenance of
o 33Kv Switchyard, RPC Unit Set, Overhead Line & Underground Transmission Line, HT Panel & LT Panel
o DG & Compressor
o PLC Panel and control
o Hydraulics and pneumatics of electrical system
 Planned predictive & preventive maintenance of Induction Furnace (Electrotherm), Dust Extraction System
and Online Shot Blasting Machine
 Tracked and controlled power consumption
TRAINING / CERTIFICATIONS
 Attended PMP training at Seed InfoTech
 Certified as:
o Energy Auditor by Cummins, Pune
o Six Sigma Belt Cummins, Pune
EDUCATION
 B.E. in Electrical Engineering from Maharana Pratap College of Technology, Gwalior in 2007
IT SKILLS
 Knowledge of MS Office, MS Project, MINITAB and Internet Applications
PERSONAL DETAILS
Date of Birth: 1st March 1984
Permanent Address: RLY Qno-295/A JhaJha, Dist. Jamui-811308, Bihar
Language Known: English and Hindi
Present Address: #House No.26 lane No-10 Karvenagar, Pune-411024

A.Resume

  • 1.
    AMIT KUMAR Mobile: 08308846458 E-Mail:amit8403@gmail.com Senior Level Professional Plant Engineering | Project Management | Greenfield Projects | Machine & Utility Maintenance | Electrical Maintenance PROFILE SNAPSHOT Six Sigma Belt Professional with over 8.8-years experience in: Project Management Installation, Erection & Commissioning Plant maintenance Machine Maintenance HSE Management Budgeting & Cost Control Utility Operation Strategy Planning Manpower Management  Proven skills in managing maintenance of various plant equipment, reducing downtime and enhancing operational effectiveness of equipment; proven skills in reducing downtime and enhancing operational effectiveness of equipment  Rich experience in monitoring project activities from stage of conceptualization to execution including scheduling, conducting inspections, progress monitoring, and manpower planning  Skilled in conceptualizing & effectuating process initiatives to enhance the overall efficiency of the organization; knowledge of working with quality standards such as 5S, Kaizen, TPM, and so on  Gained extensive exposure in managing the execution and completion of Greenfield projects (including civil work, utility selection, substation, power distribution network, machinery installation) within scheduled time and budget  An enterprising leader with skills in leading personnel towards accomplishment of common goals NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER  Played a key role in establishing Greenfield Project at MIDC & SEZ Phaltan, for Engine Manufacturing  Project Planning, Executing, Monitoring & Controlling Successfully Closing of Greenfield Project & Brown field Projects.  Good Exp in Utility Planning & MEP Planning & Execution.  Gained experience in monitoring the installation of Regenerative Testing Facility  Recognized as the Energy Champion in 2014 and Green Champion in 2014 for XX contribution  Successfully implemented ISO, TS, IMS, and OSHAS, activities which led to XXX  Drove energy saving steps in across the plant for all the machinery and utilities  Led the project planning, execution & shifting of entire plant from Viman Nagar to Phaltan within the given timeline  Exposure to maintenance of machines including Mazak VMC/HMC, Lokesh machine, Grobe, TAL, Gudel material handling system, PARI Engine Assembly Line, Paint Booth, AVL Test Cell with Regenerative Power & SPM Machines WORK EXPERIENCE Since Jul’11: Cummins India Ltd., PHP, Phaltan as Senior Manager- Plant Engineering Key Result Areas:  Spearheading project activities involving working out various requirements & monitoring overall project operations for ensuring timely completion of the same; monitoring operations of the project, reviewing project schedule and ensuring cost control within budget, cash flow requirements, and so on  Supervising the maintenance function of the entire plant; conducting and documenting predictive, preventive & B.D. maintenance; imparting training on the same; controlling inventory  Driving the quality initiatives such as ISO:9001, KAIZEN, 5’S, TPM, resource conservation, electrical safety and full proofing  Performing periodic audit across all the plants with a focus on enhancing Energy, Safety and Environment  Coordinating with Indirect Purchase Department for standard cost of Facility and Maintenance Contracts
  • 2.
     Leading theend-to-end management of the SEZ Project including scoping, budgeting, finalizing process & specification, manpower, material & equipment planning, obtaining approval for designs, selecting supplier and managing procurement  Ensuring the alignment of Greenfield SEZ Project with Statutory Compliance related to MPCB, Fire Department, MSEDSL, PESO, and so on; process finalization, manpower planning, material & equipment planning, specification, design approval, supplier selection and procurement  Liaising with statutory authority for annual electrical inspection and new installation  Monitoring the installation of new assembly line for manufacturing high horse power engine with power distribution and control, conveyor (PARI), Paint Shop, Nut Runners, Hoist ,AVL Test Cell, Pump House, and so on  Building and training Project Team, identifying stakeholders, preparing budget, scheduling, tracking progress, contract awarding as per Global Corporate guidelines  Identifying performance bottlenecks and implementing corrective measures to avoid the same  Managing erection, commissioning of equipment’s, providing utility services to the equipment  Implementing stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards Jan’10-Jul’11: Subros Ltd., Gurgaon as Shift In-charge Key Result Areas:  Led the management and controlling of various shifts; formulated department yearly budgets  Ensured proper documentation in compliance with QMS TS16949, ISO-14001 & OHSAS-18001  Prepared monthly records of spare parts of each machine and ensured effective spare part management through SAP system  Performed breakdown analysis and implemented countermeasure to debottleneck the obstacles  Identifiedareas of improvementin the existing facilitiestoimproveproductivity, quality & equipment uptime  Drove initiatives to ensure minimum downtime for all utilities such as HVAC, Captive Generation, and so on  Monitored, identified and assessed faults; conducted schedule & unscheduled maintenance of plant equipment and deployed PLC, Hydraulics and pneumatics instruments Aug’07-Jan’10: Amtek India Ltd., Bhiwadi as GET Projects Key Result Areas:  Managed a wide range of operations related to power projects including designing basic system, supporting the construction, testing & commissioning activities and supervising onsite execution  Monitored the distribution and commissioning of power supply to various equipment  Supported the installation & commissioning of powerhouse substation (33Kv & 11KV) utility & utilities requirements of the plant including: o DG, Compressor, On-Line/Off Line Shot Blasting Machine, Induction Furnace (Electrotherm), Heated & Non Heated Auto Pouring System, Moulding Machine (Disa)  Supervised maintenance of o 33Kv Switchyard, RPC Unit Set, Overhead Line & Underground Transmission Line, HT Panel & LT Panel o DG & Compressor o PLC Panel and control o Hydraulics and pneumatics of electrical system  Planned predictive & preventive maintenance of Induction Furnace (Electrotherm), Dust Extraction System and Online Shot Blasting Machine  Tracked and controlled power consumption TRAINING / CERTIFICATIONS  Attended PMP training at Seed InfoTech  Certified as: o Energy Auditor by Cummins, Pune o Six Sigma Belt Cummins, Pune EDUCATION  B.E. in Electrical Engineering from Maharana Pratap College of Technology, Gwalior in 2007
  • 3.
    IT SKILLS  Knowledgeof MS Office, MS Project, MINITAB and Internet Applications PERSONAL DETAILS Date of Birth: 1st March 1984 Permanent Address: RLY Qno-295/A JhaJha, Dist. Jamui-811308, Bihar Language Known: English and Hindi Present Address: #House No.26 lane No-10 Karvenagar, Pune-411024