Sanmukh Rao is an experienced electrical engineer seeking a position that allows career growth. He has over 22 years of experience in the cement and power industries, specializing in project planning, site management, erection, commissioning, operations, maintenance, and troubleshooting. Currently a Deputy General Manager at Sanghi Industries, his expertise includes project management, erection and commissioning, operations and maintenance, process improvement, and energy management. He holds a B.E. in Electrical Engineering and has extensive training in maintenance, safety, process control systems, and energy auditing.

1. SANMUKH RAO
Mobile: 07574859904/7069693537
E-Mail:shanmukh1604@gmail.com/srao_301@yahoo.com
OBJECTIVE
 Career development and growth through employment with a good growing and developing company.
 Application of skills through result oriented and innovative working.
 Continuous personal development through new skills building and improved knowledge.
PROFESSIONAL PROFILE
 A result oriented professional B.E Electrical with over 22 years of experience in Cement and Power
Plants with an exposure of Project Planning, Site Management, Erection & Commissioning, Operation
& Maintenance, troubleshooting, Liaison & coordination etc.
 Currently associated with SANGHI INDUSTRIES LTD (Cement Division) as Dy. General Manager –
(Electrical &Instrumentation).
 Astute manager with a flair for adopting methodologies, systems in compliance with quality standards.
 Executing projects from Concept-to-Launch with focus on Project Scope and rendering end-to-end solutions
along with troubleshooting all type of electrical panels, motors and other electrical equipment’s.
 Adept at enhancing systems and implementing energy conservation initiatives to bring greater cost
efficiency levels & energy / power reductions.
AREAS OF EXPERTISE
Project Planning & Management
 Handling scoping, tracking & implementing project plans within pre-set budgets and deadlines.
 Coordinating projects with accountability for strategic utilization & deployment of available resources to
achieve organizational objectives.
 Participating in project review meetings for evaluating projects progress.
Erection & Commissioning
 Installation and commissioning of the heavy equipment as well as conducting tests & inspections to Ensure
operational effectiveness of plant & utilities.
 Reviewing engineering drawings, layouts, diagrams, technical specifications, cost estimates for
erection& commissioning of the plant; reviewing & analyzing contractor's change order proposals&
submittals.
 Strict review and monitoring of contractor activities for timely erection and commissioning of project.

2. Operations & Maintenance
 Developing and implementing maintenance plans & schedules for smooth operations and with focus on
optimum utilisation of manpower and material.
 Managing the functions of troubleshooting and Preventive / Breakdown Maint. Of Cement Plant.
 Co-ordination with other dept. so as to achieve targeted production and within the budgeted cost.
 Monitoring and Controlling on inventory and stores and spares cost
Process Improvement
 Analyzing various processes / applications and recommending process modifications and equipment
calibrations to enhance operational efficiency.
 Modifications in equipments, process flow, working practices, consumables, power, etc. for controlling &
reducing conversion cost per unit produced.
Maintenance Review
 Erection commissioning and maintenance 6.6 KV HT panel( Siemens and ABB make)
 Commissioning of ABB DCS 800 XA, PLC S200, S300 of Siemens make.
 MV drive (ACS5000 & ACS 2000), SPRS ,MV Panel MCC, PCC, HT/LT motors, Transformer 75 MVA
DC motors & industrial lighting.
 220 Kv & 132 Kv switchyard conditioning – monitoring.
 Motors – conditioning – monitoring & over-hauling of HT/LT AC & DC motors.
 Energy auditing of plant equipment
 Relay testing and relay coordination.
EXPERIENCE DETAILS
Oct 15 to till date - SANGHI INDUSTRIES LTD (Cement Division)
Dy. General Manager- (Electrical & Instrumentation)
Chief Responsibility:
 Spearheading activities as an in- charge of the E&I planning, Operation, trouble shooting of
All electrical equipment & also responsible for managing of ongoing capital project of the works.
 Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various
machineries and equipments in the plant to increase reliability.
 Erection Commissioning and maintenance High power centre (HPC), Power control centre (PCC)
and motor control centre (MCC) of ABB, SIEMENS & L&T make.
 Installation, operation and Maintenance of VFD/SPRS and MV Drives up to 4000 kW, (ABB,)
 Operation and maintenance of 220 KV switchyard .
 *Operation & maintenance motor upto 4850 kw and transformer 75 MVA
 Engineering,design, detailing & budget estimation work for Projects.
 Monitor and control the consumption of energy through effective energy information system

3. Energy Management :
 Energy monitoring system implemented for complete plant.
 Implemented various energy saving measures like process fan efficiency measurement & analysis, energy
audit of plant, Illumination Survey, Installation energy efficient equipment, Compress air audit etc & saved
around 3 kwh/ ton of clinker.
 Friendly with BEE. {Bureau of Energy Efficiency}
 Awareness of PAT {Perform Achieve & Trade} Scheme.
Significant Contributions:
 Power saving projects implementation.
 Safety standard and advisory implementation.
 Control the maintenance cost as per budget.
 Internal auditor of quality system, Environment system & OHSAS .
Projects:
 15 MW WHRS Plant Project Work
 3 Km long mines belt conveyor work
 AFR (solid and liquid) waste Feeding system
July 14 to Sep 15- MCL (A JV of Essar Power Ltd & Hindalco Industries Ltd.)
Dy. General Manager- (Electrical &instrumentation)
Green field project (Coal handling plant) of 8.5 MTPA for 2100 MW Power Plant:
 Preparation of tentative CHP layout, coal flow diagram and Bid document in consideration with DPR for
selection of engineering consultant for design and engineering of Coal Handling plant.
 Selection of engineering consultant and award of work on EPC basis.
 Finalization of suitable layout in consultation with engineering Consultant.
 Review of technical specification prepared by consultant for EPC bid enquiry and completion of tender
document.
 Issuance of tender enquiry, receipt of offer, bid evaluation and recommendation, issuance of LOI/work
order to EPC contractor.
 Coordination in detailed Engineering by EPC Contractor and completion of review engineering of major
design and engineering documents.
 Preparation of MCC,PCC & HPC specification required for new project
 Approval of G.A. power & control drawing.
.
Sep’07-June’14 -Lafarge Cement Plant, Bilaspur
Head Of Department– Electrical & Instrumentation
Chief Responsibilities:
 Spearheading activities as an in- charge of the E&I planning, Operation, trouble shooting of all electrical
equipment & also responsible for managing of ongoing capital project of the works.

4.  Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various
machineries and equipments in the plant to increase reliability.
 Erection Commissioning and maintenance High power centre (HPC), Power control centre (PCC) and
motor control centre (MCC) of ABB, SIEMENS & L&Tmake.
 Entire plant DCS up-gradation with MAKE –ABB 800 XA equipment finalising, procurement, installation,
commissioning, operation and maintenance.
 Complete plant field instruments up-gradation with Smart Transmitters (Analogy and PA Tx).
 Installation, operation and Maintenance of VFD and MV Drives up to 1350 kW, (ABB, Siemens).
 Co-ordination with captive power plant of 104 MW. Make- BHEL Thermal – (2x43 MW,DG- 3X6 MW)
For Operation, Maintenance & Load Management.
 132 KV LILO Substation erection, commissioning &. Maintenance of 132/6.6 KV Outdoor switch yard.
 Energy monitoring system & Energy saving projects implemented for complete plant..
 Working in SAP / Maximo/JDE environment
.
Oct’02-Sep’07 LVS Power Plant, Vishakhapatnam
Assistant Manager - Electrical & Instrumentation
Chief Responsibilities:
 Looking after 40 MW Power plant with heat recovery system and auto control systems operation and
Maintenance.
 Preparation of specifications, Procurement and technical evaluation etc.
 Involved in engineering like cable selection, Distribution / Power transformer sizing, loading etc.
 IMCC feeder list and drawings approval, lighting design etc. Inspection services for electrical equipments like
HT motors etc.
 Controlling the maintenance cost as per budget.
May’00-Sep’02 Man B&W Diesels Ltd., Aurangabad
Engineer - Electrical & Instrumentation
Chief Responsibilities:
Executing installation, commissioning & maintenance operations for Man B&W Diesel Engines, LT Motors,
Switchgears, Transformer( 25 MVA), MCC, PCC and 11 KV Switchboard operations.
PREVIOUS ASSIGNMENT
Sep94-Apr’00 Raymond Ltd., Cement Division, Bilaspur
Junior Engineer - Electrical & Instrumentation
Significant Contributions:
 Distinction of successfully Installation, Commissioning, Maintenance and operations for HT/LT Motors,
Switchgears, Transformer, MCC, PCC, LRS, GRR & 6.6KV Switchboard operation.

5.  Planning and effecting preventive maintenance schedules of various Instrumentation systems.
 Proactively identifying areas of obstruction/breakdowns and take steps to rectify it through application of
trouble shooting tools.
 Experience in Distribution transformer, PCC and MCC engineering and selection with % loading.
TRAININGS ATTENDED
 Lafarge Business units safety Alert Training completed-1 year
 Lafarge Maintenance Organisation 2 weeks training by ATC-Lafarge.
 Lafarge Maintenance Model MAXIMO from ATC-Lafarge.
 Communication & Team Building.
 PLC Training program 5 days in Jamshedpur.
 Root Cause Analysis training, ATC-Lafarge.
 KILN & Cooler, ball mill training ATC-Lafarge.
 ISO (9001,14001,18001) Internal Auditor Training course
EDUCATION
 Pursuing energy auditor from BEE.
 Diploma in Management from IGNOU.
 B.E. in Electrical Engineering from the Institution of Engineer, Kolkata in 2006.
 Diploma in Electrical Engineering from Govt. Polytechnic Sagar with 76.8% in 1993.
IT SKILLS
Operating System : MS Office & MS-Project
ERP : JD Edward for Inventory Application
Maintenance : MAXIMO ( Lafarge maintenance module )
Power monitoring : SMART
Root Cause Analysis : APPOLORCA
SALARY:
Present salary : 28 laces/Annum + Perks
PERSONAL DETAILS
Date of Birth : 16th
April 1973
Passport : H 5566610
Languages Known : English, Hindi and Telugu
Permanent Address : Quarter No. 7/B, Street No. 35, Sector 4, Bhilai Nagar,
Durg – 490006, Chhattisgarh. Ph: 940616802
Present Address : B1,Sanghi staff colony,Sanghipuram
Kutch , Gujarat 370511, Ph: 7574859904