Rakesh Kumar Singh is a senior management professional with over 19 years of experience in project execution, erection, commissioning, maintenance operations, material procurement, and spare part management for thermal power plants. He is currently the senior manager of mechanical maintenance at a 2x350 MW coal fired thermal power plant in Odisha, India, where he is responsible for maintenance operations to reduce breakdowns and enhance equipment effectiveness. Previously he has held manager and deputy manager roles overseeing the mechanical maintenance of multiple thermal power plants across India with capacities ranging from 25 MW to 600 MW.
FINAL YEAR INDUSTRIAL TRAINING REPORT-ALBARIO ENGINEERING NANDIPUR 435 Combin...Umer Azeem
FINAL YEAR INDUSTRIAL TRAINING REPORT-ALBARIO ENGINEERING NANDIPUR 435 Combine Cycle Power Plant
Bs Tech Bsc Mechanical Technology Engineering final year training / Internship report
FINAL YEAR INDUSTRIAL TRAINING REPORT-ALBARIO ENGINEERING NANDIPUR 435 Combin...Umer Azeem
FINAL YEAR INDUSTRIAL TRAINING REPORT-ALBARIO ENGINEERING NANDIPUR 435 Combine Cycle Power Plant
Bs Tech Bsc Mechanical Technology Engineering final year training / Internship report
Efficiency improvement by Energy optimization programme in Energy intensive i...Rahul Chaturvedi
Study of operation of entire power plant and recommend best solution for optimizing the efficiency where ever possible. study of thermal systems as well as electrical system in energy intensive industry. Study of the power plant and achieve maximum efficiency through Analyse the energy performance. Energy performance of heat loss by the system , which include radiation and convection loss by the system. leading to energy and cost savings where ever possible. Performance assessment of steam distribution system which is a valuable source of heat and pure water and condensate recovery through steam trap management
My results reveal that industry does not care about the energy management and there is an energy efficiency gap which is resulting lack of energy technology provided by the industry .It was reveal that the energy saving measures in the industry have potential to recover these energy wastage and implement energy efficient technology.
Enhancing the Performance of 75mw Steam Power Plant with Second Law Efficienc...theijes
Energy analysis, thermodynamic second law and Rankine cycle are universal method for enhancing the performance of power plant. Experimental data of 75MW power plant was obtained, mass; energy balance and thermodynamic second law were used to analysis the exergy efficiency while Rankine cycle was used to calculate the overall efficiency of the plant as well as varying the condenser pressure. Results obtained showed that an increase in the reference environment temperature increases the thermal, Rankine and exergy efficiency of the plant. Also as the condenser pressure increases, the efficiency of the plant decreases. The condenser pressure must be reduced in order to decrease the cause's irreveribilities in the system. Also, the plant should be operated above 50% of the operating capacity of the plant, to minimize wastage of energy consumption because more energy will be generated in the boiler even when not in used.
Efficiency improvement by Energy optimization programme in Energy intensive i...Rahul Chaturvedi
Study of operation of entire power plant and recommend best solution for optimizing the efficiency where ever possible. study of thermal systems as well as electrical system in energy intensive industry. Study of the power plant and achieve maximum efficiency through Analyse the energy performance. Energy performance of heat loss by the system , which include radiation and convection loss by the system. leading to energy and cost savings where ever possible. Performance assessment of steam distribution system which is a valuable source of heat and pure water and condensate recovery through steam trap management
My results reveal that industry does not care about the energy management and there is an energy efficiency gap which is resulting lack of energy technology provided by the industry .It was reveal that the energy saving measures in the industry have potential to recover these energy wastage and implement energy efficient technology.
Enhancing the Performance of 75mw Steam Power Plant with Second Law Efficienc...theijes
Energy analysis, thermodynamic second law and Rankine cycle are universal method for enhancing the performance of power plant. Experimental data of 75MW power plant was obtained, mass; energy balance and thermodynamic second law were used to analysis the exergy efficiency while Rankine cycle was used to calculate the overall efficiency of the plant as well as varying the condenser pressure. Results obtained showed that an increase in the reference environment temperature increases the thermal, Rankine and exergy efficiency of the plant. Also as the condenser pressure increases, the efficiency of the plant decreases. The condenser pressure must be reduced in order to decrease the cause's irreveribilities in the system. Also, the plant should be operated above 50% of the operating capacity of the plant, to minimize wastage of energy consumption because more energy will be generated in the boiler even when not in used.
A Senior Level graduate Electrical Engineer with an experience of 16 Year 9 Month in Project Management entailing Installation & Commissioning, Maintenance, Operations, Troubleshooting, Quality Control and Team Management in Steel, Power and Solar Plant.
Adept in managing Maintenance & operation activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments.
Demonstrated excellence in setting priorities, developing work schedule, monitoring progress towards goals and tracking details/data/information/activities.
An effective communicator and possess good experience in building relationships with different country person like USA/France/UK/Germany/China/Russia during work.
1. RAKESH KUMAR SINGH
Mobile: + 91-08978296614 / E-Mail: rks_70singh@rediffmail.com / rakesh_70singh@rediffmail.com
SENIOR MANAGEMENT PROFESSIONAL
Aiming for challenging opportunities in the areas of Maintenance Operations preferably in Thermal Power Plants
PROFILE SUMMARY
Power Plant Professional with 19.6 years of rich experience in
Project Execution Erection & Commissioning Maintenance Operations
Material Procurement Spare Part Management Liaison / Coordination
Documentation /Reports Cost/Energy Savings Team Management
Presently associated with Operational Energy Group, Chennai as Sr. Manager, Power Project of 2 X 350 MW Coal
Fired Thermal Power Plant of M/s Ind Bhath Energy Limited, Jharsuguda, Odisha. Expertise in managing
maintenance operationsforreducingbreakdown/downtime &enhancingoperational effectiveness of equipment.
A keen planner with skills in managing erection, commissioning, testing & inspection of various machines &
equipment.Abilitiesinpreparingsystem baseddocumentation & analysis of different maintenance data to reduce
maintenance cost. Effectively conceptualized and completed various operations pertaining to mechanical
maintenance, repair, modification and up-keeping of various utilities in Thermal Power Plants.
Demonstrated excellence in organising activities for continual improvement & working towards cost reduction.
Experience inmanagingsite /projectactivities from conceptualization to execution including progress monitoring
and manpowerplanning. Adeptin supervisingoperationsinvolvingresource planning,materialsplanning,in-process
inspection, team building, and co-ordination with internal departments & external customers. An effective
communicator with strong analytical, decision making & problem solving abilities.
AREAS OF EXPERTISE
Project Operations
Handling all operational activities related to:
o Erection, Commissioning & Mechanical Maintenance of Power Plant
o Laser Alignment with Fixture Laser Advance Method
Managing plant work entailing condition monitoring of Rotary Equipment, Bearing Analysis, Lubrication
Condition Analysis by using instrument of SPM, Model Vib-10 & Vib- 15, Single Plane & Duel Plane Balancing
(Addition & Subtraction Method)
Maintenance Management
Planning&implementingthe preventive &predictivemaintenance schedulesforimprovingthe overall reliability
and safety of plant equipment & machinery
Reviewing history records of key machines for repeated breakdowns to analysis and carrying out necessary
corrective actions; involved in shutdown maintenance work & overhauling of equipment
Ensures optimum performance and equipment reliability for assigned equipment through effective
implementationof corrective, preventative and predictive programs and procedures that maximize the use of
new technologies
Ensuringeffective &efficientplanningof scheduledmaintenance / annual outage and successful completion of
such outages
2. To track breakdowns&rectifyingitforthe smoothrunningof equipmentsusing latest maintenance techniques
Leadingproactive andenthusiastic safety culture in the plant ensuring that all people working in the Plant will
operate withinsafetyandenvironmentalguidelines,complyingwithlegal regulationsandforecasting the spares
requirement,etc
Use technical expertisetoprovide,adviceandreports on all matters related to the efficient and safe operation
and maintenance of the power plant
Liaise with other Maintenance and Operations personnel to ensure the effective delivery of the maintenance
program, maximizing the availability and efficiency of plant
Monitor the Maintenance of Boilers, Turbines, APH, CHP, Generator, Condensers, Pumps & Cooling Towers of
power plant.
Responsible for planning predictive, preventive maintenance of power plant.
Plan out schedule for major and minor shutdown in coordination with all departments.
Maintain the stock of material required during shutdown & breakdown.
Attend Monthly review meeting in coordination with all departments.
Erection & Commissioning / Documentation
Anchoringerection&commissioningof equipmentforsmooth projectoperations;handlingtesting & inspection
of numerous plant equipment to ensure completion of projects within stipulated time/ cost parameters.
Responsible forhandlingthe documentationwork&implementationof Quality Management System as per ISO
9001-2008 and 14001-2008; maintainingrecordsforbreakdownshistoryandmachinerymaintenance schedules.
Resource Management
Leading a team of Engineers, allocating task amongst them and providing guidance to them in maintenance
work;impartingtrainingtothe subordinate staff forincreasingtheireffectiveness at different stages of work.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high
performance amongst team members.
WORK EXPERIENCE
Since May’2015 to Present: Operational Energy Group
Sr. Manager Mechanical - Power Project of 2 X 350 MW Coal Fired Thermal Power Plant of Operational
Energy Group, Power Project of M/s Ind Bhath Energy Limited, Jharsuguda, Odisha.
Highlights
Accomplished with Mechanical maintenance of BTG as well as BOP.
o Harbin Make Single reheat, tendam compound, 2-casing, double exhaust, condensing type
Turbine..
o CVL make boiler pressure: 205 kg/cm2 with cap 1180tph and Main Steam temp at SH out let 540
deg.
o IDCT 15 nos. with each unit and Dossain Veolia RO Plant.
Since DEC’12to April’2015: Unitech Machines Limited,
Manager Project - Power Project of 4 X 500 MW Coal Fired Thermal Power Plant of NTPC, Simhadri
Highlights
Accomplished FDPS Fire Detection and Protection System) and FOPH (Fuel oil pump house) work is in
Progress.
Efficiently handled 04 MS tank fabrication and erection work and 2 fuel oil tank and out of 02 Fire Water
Tank, one is completed.
o Approx 50 KMLP piping work is in progress.
o Fire Water Pump House and Booster pump House completed.
Since DEC’11 to NOV’12; Unitech Machines Limited,
Manager Project - Power Project of 4 X 500 MW Coal Fired Thermal Power Plant of Jindal Power Limited,
Raigarh(C.G)
Highlights
3. Instrumental incompletingACW/CWpackage withinscheduledtime,3.7mtr dia, 16 mm thick and 0.8 mtr
dia, 8 mm tick pipes and mitre fabrication, radiography test, Ultrasonic test, hydro test, erection and
commissioning done.
Terminated from CW/ACW pump to Condenser and NDCT.
Feb’11 to Nov’11; Bajaj Energy and Pvt. Limited, Shahjahanpur (U.P)
Manager - Power Project & Commissioning of 2 X 45 MW Coal Fired Thermal Power Plant
Highlights
Involvedin projectexecution&commissioningof 2 X 45 MW Coal Fired Thermal Power Plant with a team
of 45 members,2x190 TPH C.F.B.CBoiler(ThyssenKrupp Make) and2X45 Turbine ( Simence Make) withall
accessory of Thermal power plant.
Completedall BOParealike as7 Cell IDCT,DM Plant,Station Piping,ACW/CWPiping with Pimps Kirloskar
make Erection and Commissioning
Nov’10 to Feb’11; Udupi Power Corporation Limited, Udupi, (Karnataka)
Dy. Manager - Power Project & Commissioning of 2 X 600 MW Coal Fired Thermal Power Plant
Highlights
Successfully executed Power Project of 2 X 600 MW DCS controlled Power Plant which consisted of 2 X
600 MW Steam Turbine, 2 X 2028 TPH PF Boilers and other associated Auxiliaries
INITIAL EXPERIENCE
Sep’05 to Oct’10; Bhushan Power & Steel Limited, Integrated Steel and Power Plant, Sambalpur, Orissa
Manager – Mechanical Maintenance (Power Plant)
Growth Path
Sr. Engineer – Mechanical Maintenance (Power Plant) Sep’05 to Jul’06
Assistant Manager – Mechanical Maintenance (Power Plant) Aug’06 to Nov’06
Dy. Manager – Mechanical Maintenance (Power Plant) Dec’06 to Nov’08
Manager – Mechanical Maintenance (Power Plant) Nov’08 to Oct’10
Highlights
Managed erection,commissioning&mechanical maintenance of DCScontrolledCoal FiredThermal Power
Plant, which consisted of 2 X 130 MW Steam Turbine, 220 X 150 TPH C.F.B.C. Boiler, 6 X 51 TPH W.H.R.
Boilers, 13 Cell induced Draft Cooling Towers and other associated Auxiliaries
Managed erection,commissioning&mechanical maintenance of DCScontrolledCoal FiredThermal Power
Plant, which consisted of 1 X 60 MW Steam Turbine, 1 X 150 TPH A.F.B.C. Boiler, 2 X 51 TPH W.H.R.
Boilers, 5 Cell induced Draft Cooling Towers and other associated Auxiliaries
Handled Commissioning & Mechanical Maintenance of DCS controlled Coal Fired Thermal Power Plant,
which consist of 1 X 40 MW Steam Turbine, 1 X 75 TPH A.F.B.C. Boiler, 2 X 51 TPH W.H.R. Boilers, 3 X 22
m3/hr D. M. Plant, 4 Cell induced Draft Cooling Towers and other associated Auxiliaries
Feb’96 to Aug’05; Kanoria Chemicals & Industries Limited, Renukoot
Engineer – Mechanical Maintenance (At 1 X 25 MW Coal Fired Thermal Power Plant)
Growth Path
Assistant Engineer - Mechanical Maintenance Feb’96 to Mar’00
Engineer – Mechanical Maintenance Apr’00 to Aug’05
4. Highlights
Involved in erection, commissioning & mechanical maintenance of DCS controlled Coal Fired Thermal
PowerPlant,whichconsistedof 1X 25 MW SteamTurbine,1 X 104 TPH C.F.B.C.Boiler,D.M. Plant,3 Cells
including Draft Cooling Towers and other associated Auxiliaries
05.06.2000 to 09.06.2000; Regional Labour Institute, Kanpur Asst. Engineer
Highlights
Handled testing and examination of Lifting Machinery, Tackles and Pressure Vessels
18.10.2000 to 20.10.2000; Thermax Limited, Pune Asst. Engineer
Highlights
Responsible for operations and maintenance of Vapor Absorption Machine
EDUCATION
B.Tech. (Mechanical Engineering) from Institution of Mechanical Engineers, Mumbai University in 2009
Diploma in Mechanical Engineering from Hewett Engineering School, Lucknow, UP Board of Technical
Education, Lucknow in 1995
IT SKILLS
Well versed with:
o MS Office, MS Project, AutoCAD 2000, Multimedia & Internet Applications
PERSONAL DETAILS
Date of Birth: 25th
September 1970
Address:
Rakesh Kumar Singh, S/o Shri A.B. Singh,
Village-Narar, Post-Nibhapur,
Dist.-Jaunpur - 222204, U.P.
Languages Known: English & Hindi