Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Knit Garments factory
Garments Manufacturing Flow chart
How to make garments ?
RMG Flow Chart
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Knit Garments factory
Garments Manufacturing Flow chart
How to make garments ?
RMG Flow Chart
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
Top 10 most important manufacturing performance indicators in 2019MRPeasy
mrpeasy.com
In manufacturing, there are many outside influencing factors, tracking the performance of an operation with KPI metrics means the difference between success and failure. Here are the most important manufacturing performance indicators.
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1. Prasanta Sarkar
Founder @ Online Clothing Study
www.onlineclothingstudy.com
Key Performance Indicators in
Apparel Manufacturing
2. WHAT IS KPI?
KPI stands for Key Performance Indicator.
Also known as performance metrices and performance
measuring tools.
KPIs are the primary parameters by which performance of a
business is assessed. These parameters are defined and
measured periodically (monthly or yearly) depending on the
KPI needs.
By measuring KPIs, performance benchmarking can be set
on different improvement parameters.
For a garment manufacturing unit, monthly revenue,
monthly production volume, shop floor productivity,
defective percentage, fabric utilization% are few examples
of the KPIs.
Let’s say, Sewing floor efficiency of a factory is 55%. This
indicates that there are lot of scope in improving factory’s
performance. You can set a target for achieving 90% line
efficiency in future.
WWW.ONLINECLOTHINGSTUDY.COM
3. IMPORTANCE OF MEASURING
KPI
As a factory manager or a business head of a garment
production unit, one should know the performance level
of its various departments or in various processes.
Well defined KPIs and KPI results show the factory’s
performance level
Measuring KPIs is the first step to start any project on
process improvement. The baseline assessment is done
through measuring the KPIs.
Department and individual employees can assess their
performance by measuring the departmental KPIs.
WWW.ONLINECLOTHINGSTUDY.COM
4. PRIMARY KPIS FOR A
GARMENT UNIT
What are the major KPIs measured by a garment
manufacturers?
The factory level KPIs and departmental KPIs are listed in
the following slides
These KPIs are enough for controlling of the apparel
production unit and listed departments.
But yes, one can extend the performance metrices.
WWW.ONLINECLOTHINGSTUDY.COM
5. 1. FACTORY LEVEL KPIS
1.1 Line Efficiency / Factory Efficiency
1.2 Man to Machine Ratio
1.3 Cut to Ship Ratio
1.4 Order to Ship Ratio
1.5 On Time Delivery rate
1.6 Right First Time Quality (RFT)
1.7 Quality Performance
1.8 Lost Time Percentage
1.9 Worker absenteeism rate
1.10 Employee Turnover Rate
WWW.ONLINECLOTHINGSTUDY.COM
6. 2. KPIS FOR CUTTING
DEPARTMENT
2.1 Marker Efficiency
2.2 Fabric Utilization
2.3 Labour Cost per piece
WWW.ONLINECLOTHINGSTUDY.COM
7. 3. KPIS FOR SEWING
DEPARTMENT
3.1 Line Efficiency
3.2 Lost Time Percentage
3.3 Defects per Hundred Units (DHU)
3.4 Percentage Defective Level
3.5 Man to Machine Ratio
3.6 Labour Productivity
3.7 Style Changeover Time
3.8 Labour Cost per Minute
WWW.ONLINECLOTHINGSTUDY.COM
8. 4. KPIS FOR FINISHING
DEPARTMENT
4.1 Right First Time Quality
4.2 DHU and Defective Percentage Level
4.3 Garment rejection rate
4.4 Labour Cost per minute
WWW.ONLINECLOTHINGSTUDY.COM
9. 5. KPIS FOR MERCHANDISING
DEPARTMENT
5.1 On Time Sample Submission rate
5.2 On Time Shipment Delivery rate
5.3 Sample Hit Rate
5.4 Sample Rejection rate
5.5 On Time Enquiry Response Rate
5.6 On Time Production File Handover Rate
WWW.ONLINECLOTHINGSTUDY.COM
10. 6. KPIS FOR QUALITY CONTROL
DEPARTMENT
6.1 Right First Time Quality
6.2 Defects per Hundred Units (DHU)
6.3 Percentage Defective Level
6.4 Shipment Failure rate
WWW.ONLINECLOTHINGSTUDY.COM
11. 7. KPIS FOR IE DEPARTMENT
7.1 Labour Productivity
7.2 Machine Utilization
7.3 Lost Time Percentage
7.4 Individual Operator Efficiency
7.5 Actual Cost Vs Target Cost
WWW.ONLINECLOTHINGSTUDY.COM
12. 8. KPI DASHBOARD
The detailed KPI report is
needed for data analysis and
understanding the
fact/information related to
the KPI.
For the management and
factory owners a KPI
dashboard is very useful.
WWW.ONLINECLOTHINGSTUDY.COM
13. KPI MEASURING GUIDE
I have written an eBook on KPI Metrices for apparel
manufacturing industry. eBook is titled as
‘Garment Maker’s KPI: Why to
measure & how to measure?’
All the KPIs listed in the previous slides are explained in
this eBook.
Each KPI is discussed as following
Define the KPI
Why measure the specific KPI
How to measure the specific KPI
KPI calculation formula
An example of KPI calculation
WWW.ONLINECLOTHINGSTUDY.COM
14. KNOW MORE ABOUT THE KPI
EBOOK
Click on the below link to learn more about this eBook
http://www.onlineclothingstudy.com/2016/05/garment-
makers-kpis.html
WWW.ONLINECLOTHINGSTUDY.COM
15. EBOOK ON KPI (COVER PAGE)
WWW.ONLINECLOTHINGSTUDY.COM
16. EBOOK CONTENT
This ebook covers KPIs of the following departments. List
of primary KPIs are shown in the following pages.
Factory level KPIs
KPI for Cutting Department
KPIs for Sewing Department
KPIs for Finishing Department
KPIS for Merchandising Department
KPIS for Quality Department
KPIS for Industrial Engineering Department
WWW.ONLINECLOTHINGSTUDY.COM
17. THANK YOU
Thank you for reading this presentation and your
valuable time.
Read my blog to learn more industrial engineering
applications in the apparel manufacturing sector.
You can contact me at
prasanta@onlineclothingstudy.com
WWW.ONLINECLOTHINGSTUDY.COM