This document provides information about an automated optical inspection (AOI) machine. It can inspect printed circuit boards (PCBs) after stencil printing for issues like solder paste availability and positioning. It also inspects PCBs before and after reflow soldering to check for problems like missing or misaligned components. Key features include high-resolution CCD cameras, RGB light sources, precision movement system, and output of inspection reports. It provides automated inspection of various stages of the PCB assembly process.

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PCB thickness 0.3-5.0mm
PCB space /PCB dimension top:≤30mm;bottom:≤45mm / 20×20mm-450×350mm
After stencil printing
Solder paste unavailability, insufficient or excessive solder paste, solder paste misalignment, solder paste bridging,
stain , scratch and so on.
Before or after reflow
soldering
Missing or excessive component, misalignment, uneven, edging defect, opposite mounting , wrong polarity, wrong
or bad components.
Before or after DIP wave
soldering
Excessive or missing component, empty soldering, solder balls, solder misalignment, edging defect, bridging, IC
NG, copper stain etc.
Image system CCD camera
Lighting system Three-channel white led light source or RGB light source
Resolution ratio 18um(FOV dimension:28.8 mm×21.6 mm)
Inspection mode Color calculation, color extraction, gray-scale operations, image matching, etc
X/Y driving system AC servo motor,Precision grin ding ball screw
PCB fixing mode Auto fixture
Positioning accuracy <8 um
Moving speed 800mm/s(MAX)
Orbital adjustment Manual
Operation system Windows XP
Interface language Chinese/English optional
Inspection output PCB ID, PCB description, component description,defect description, defect image
Power AC220±10%,50/60HZ,1KW
Operation temperature -10-40℃
Operation humidity 20-90%RH non condensing
Machine dimension 900×1100×1300mm

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• Application
• Inpection for stencil printing:
• Solder paste unavailability, insufficient or excessive solder
paste, solder paste misalignment, solder paste bridging, stain ,
scratch and so on.
• Inspection of components mounting before reflow soldering:
• Missing or excessive component, misalignment, uneven,
edging defect, opposite mounting , wrong polarity, wrong or
bad components.
• Inspecction of soldering after hot air reflow:
• Excessive or missing component, empty soldering, solder
balls, solder misalignment, edging defect, bridging, IC NG,
copper stain et
High precision pcb Assembly line inspection online aoi S-H700

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PCBApplication
Application process
After stencil printing, after/before hot air reflow
Can test both sides and multiple PCBs simultaneously
PCB dimension 50*50mm(Min)～400*360mm(Max)
PCB thickness 0.3-5.0mm
PCB space top:≤30mm;bottom:≤45mm
Image system CCD camera
Lighting system Three-channel white led light source or RGB light source
Resolution ratio 18um(FOV dimension:28.8 mm×21.6 mm)
Visual system Inspection mode Color calculation, color extraction, gray-scale operations, image matching, etc
Mechanical system
X/Y driving system AC servo motor,Precision grindin gball screw
PCB fixing mode Auto fixture
Shipping and inspection
methods
Automatic entry and exit board, optional L-R/R-L, stepper motor to transport PCB and widened track,
XY servo motor drive camera take picture
Positioning accuracy <8 um
Moving speed 800mm/s(MAX)
Orbital adjustment Manual
Software system Operation system Windows XP
Interface language Chinese/English optional
Power Inspection output PCB ID, PCB description, component description,defect description, defect image
Operation temperature AC220±10%,50/60HZ,1KW
Operation humidity -10-40℃
Machine dimension 20-90%RH non condensing
L980 * W960 * H1600 mm
Technical Specifications for AOI S-H680

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Automated Optical Inspection (AOI)

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Typical Faults Found
Find Typical manufacturing defects - Shifted, Misplaced, Billboard, Tombstone, Bridging,
Inverted, Wrong Polarity, Wrong Part, Missing , Bent Lead, Skewed and even Damaged.

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AOI has three kinds of ring lights of different heights of red, green and blue. It emits three kinds of colors of light
on the PCB. Vertically, there is a color camera above the center line of the ring light for shooting the circuit
board. The colored light incident at different angles is distinguished by reflection from the surface of the solder
joint with smooth and oblique angles. The smooth part of the component is shown as a single color. The rough
part of the component is diffused and displayed as the true color of the component. Through color light
processing, the AOI converts the three-dimensional information of the component into two-dimensional color
image information (as shown in the figure above).
Light source and image relationship

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Online AOI (on - line) said:
1, novel structure, sufficient security
2, rapid integration of programming and debugging, operation more convenient and quick
3, PCB board face automatic identification and panel 180 degrees reverse automatic
identification system
4, intelligent camera barcode recognition system (optional) one dimension code and qr code
5, professional moment of SPC analysis system, monitoring and analysis product quality status
6, multi-line don't monitor and control system, all production line production status be clear at a
glance
7, remote programming and debugging control function and software control performance is
stronger
8, based on the image of micro color extraction, according to the standard sample set, micro
colorific weight ratio, for image analysis and processing, so as to realize detection target
9, comprehensive test results report part of the SPC, according to the practical test shows that
the ratio of bad and distribution, and real time refresh product testing, defective rate,
miscarriage rate and other relevant information, operator of the right to the use of production
line and product bad condition be clear at a glance
10, professional SPC analysis report, to macroeconomic regulation and control of the whole
production process, promotes the improvement of the production line the bad, reduce the
incidence of adverse, improve production efficiency

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Milling PCB
SEPARATOR AOI SPI
Online High Precision PCB Automatic Qr
Code Laser Marking Machine (PCB)

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1. One-stop Shopping, Providing Quality Smt Peripheral Equipment,
2. Experienced Engineers Provide After-sales Installation & Training Services.
3. Customized Solutions.
4. All Equipment Has Ce Certification, Ul Certification.RoHS Certification
5. Provide Sea Freight, Customs Clearance Delivery Service.
6.WhatsApp：+86 137 6048 1664 Skype:sy332366
7.shaoyong@smthelp.com smthelp@vip.126.com
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