Anand Daing is an experienced operations manager seeking a new position. He has over 10 years of experience managing customer service teams of up to 500 agents. His responsibilities have included meeting KPIs, improving metrics like attrition and productivity, and creating presentations. Recent roles have been at Capita India and Wipro BPO where he received recognition for achievements like process improvements. He holds a BA in Media Studies and is proficient in English, Hindi, and Bengali.
Project Plant Pals aims to create a service offering low-maintenance plants to businesses. The plan is to develop internal processes and train a support team to meet delivery demands within one month of launch. Key goals include delivering 95% of orders on time, 5% revenue growth, training 90% of employees, and completing the project within 6 months. A budget of $75,000 is requested to cover software, installation, hiring, and training costs needed to ensure the plant service runs smoothly and achieves at least 5% revenue growth.
This document provides an overview of Total Productive Maintenance (TPM). It begins with definitions of TPM, noting that it aims for overall equipment effectiveness through the participation of all employees. The history of TPM is then summarized, originating from Japan in the 1950s. The objectives and principles of TPM are then outlined in brief, including using Overall Equipment Effectiveness as a metric and improving maintenance systems. Finally, the five pillars of TPM are listed as individual improvement, autonomous maintenance, planned maintenance, quality maintenance, and education and training.
The document discusses loss analysis and total productive maintenance to improve machine utilization. It provides details on calculating overall equipment effectiveness (OEE) including availability, performance, and quality. Examples are given to measure OEE and analyze sources of loss by categorizing stoppage times and defects. The goal is to use key performance indicators and loss analysis to identify improvement areas and drive process enhancements.
The document outlines a 12-step process for implementing Total Productive Maintenance (TPM) in an organization. The steps are: 1) establish a TPM policy and obtain management support; 2) form a cross-functional TPM committee; 3) provide education and training to develop understanding of TPM; 4) develop a detailed TPM implementation plan with timelines and metrics; 5) launch autonomous maintenance activities to empower operators; 6) launch planned maintenance activities; 7) introduce quality maintenance activities to improve performance; 8) introduce focused improvement activities to eliminate losses; 9) provide ongoing education and training; 10) establish TPM administration systems; 11) integrate safety, health and environmental considerations; and 12) implement metrics
This document provides an overview of Total Productive Maintenance (TPM). It discusses the 8 pillars of TPM including Overall Equipment Effectiveness (OEE), Autonomous Maintenance, Planned Maintenance, and others. It outlines the philosophy and goals of TPM, which include maximizing equipment efficiency with zero accidents, defects, and breakdowns. The document also provides examples of TPM implementation including forming cross-functional teams, conducting training, creating activity boards, and establishing steering committees to guide the TPM process.
The document compares elements between QS-9000, ISO/TS 16949 1st edition, and ISO/TS 16949 2nd edition standards. It outlines where elements were added, removed, renamed, or moved between the different versions. Key changes included additional requirements for customer satisfaction, continuous improvement, and management review in later editions.
Overall Equipment Effectiveness (OEE) is a measure of the Maximum Potential Ability of a production equipment to perform in a particular production environment. It does NOT drop when production is reduced nor does it rise when production volume is increased. It is stable. It is like the inherent HP of an automobile engine. An increase in OEE may be compared to a successful modification of an automobile engine to increase its HP. Improvement is permanent.
The task assigned was to improve overall equipment effectiveness of outer tube machining cells. There were 6 outer tube machining cells, each machining cell had 3 machines first was 2T machine to machine both ends of outer tubes, second was 5T machine to deep boring operation and VMC machine to milling and drilling operations.
The task was to be completed in 5 steps. First step was production data collection of the month MAY 2016, Second step was to calculate OEE, third step was to analyze data to find the reasons of losses, fourth step was to find the root causes and the last step was to submit the action plan to improve on the losses.
Project Plant Pals aims to create a service offering low-maintenance plants to businesses. The plan is to develop internal processes and train a support team to meet delivery demands within one month of launch. Key goals include delivering 95% of orders on time, 5% revenue growth, training 90% of employees, and completing the project within 6 months. A budget of $75,000 is requested to cover software, installation, hiring, and training costs needed to ensure the plant service runs smoothly and achieves at least 5% revenue growth.
This document provides an overview of Total Productive Maintenance (TPM). It begins with definitions of TPM, noting that it aims for overall equipment effectiveness through the participation of all employees. The history of TPM is then summarized, originating from Japan in the 1950s. The objectives and principles of TPM are then outlined in brief, including using Overall Equipment Effectiveness as a metric and improving maintenance systems. Finally, the five pillars of TPM are listed as individual improvement, autonomous maintenance, planned maintenance, quality maintenance, and education and training.
The document discusses loss analysis and total productive maintenance to improve machine utilization. It provides details on calculating overall equipment effectiveness (OEE) including availability, performance, and quality. Examples are given to measure OEE and analyze sources of loss by categorizing stoppage times and defects. The goal is to use key performance indicators and loss analysis to identify improvement areas and drive process enhancements.
The document outlines a 12-step process for implementing Total Productive Maintenance (TPM) in an organization. The steps are: 1) establish a TPM policy and obtain management support; 2) form a cross-functional TPM committee; 3) provide education and training to develop understanding of TPM; 4) develop a detailed TPM implementation plan with timelines and metrics; 5) launch autonomous maintenance activities to empower operators; 6) launch planned maintenance activities; 7) introduce quality maintenance activities to improve performance; 8) introduce focused improvement activities to eliminate losses; 9) provide ongoing education and training; 10) establish TPM administration systems; 11) integrate safety, health and environmental considerations; and 12) implement metrics
This document provides an overview of Total Productive Maintenance (TPM). It discusses the 8 pillars of TPM including Overall Equipment Effectiveness (OEE), Autonomous Maintenance, Planned Maintenance, and others. It outlines the philosophy and goals of TPM, which include maximizing equipment efficiency with zero accidents, defects, and breakdowns. The document also provides examples of TPM implementation including forming cross-functional teams, conducting training, creating activity boards, and establishing steering committees to guide the TPM process.
The document compares elements between QS-9000, ISO/TS 16949 1st edition, and ISO/TS 16949 2nd edition standards. It outlines where elements were added, removed, renamed, or moved between the different versions. Key changes included additional requirements for customer satisfaction, continuous improvement, and management review in later editions.
Overall Equipment Effectiveness (OEE) is a measure of the Maximum Potential Ability of a production equipment to perform in a particular production environment. It does NOT drop when production is reduced nor does it rise when production volume is increased. It is stable. It is like the inherent HP of an automobile engine. An increase in OEE may be compared to a successful modification of an automobile engine to increase its HP. Improvement is permanent.
The task assigned was to improve overall equipment effectiveness of outer tube machining cells. There were 6 outer tube machining cells, each machining cell had 3 machines first was 2T machine to machine both ends of outer tubes, second was 5T machine to deep boring operation and VMC machine to milling and drilling operations.
The task was to be completed in 5 steps. First step was production data collection of the month MAY 2016, Second step was to calculate OEE, third step was to analyze data to find the reasons of losses, fourth step was to find the root causes and the last step was to submit the action plan to improve on the losses.
Total Productive Maintenance (Tpm) EVERTS 21Aug2018Timothy Wooi
Upon completion of the workshop, participants will be able to:
1) Get their workplace in order for TPM introduction.
2) Determine Overall Equipment Effectiveness (OEE) of machinery.
3) Understand how to improve machinery efficiency.
4) Predict failure occurrences.
5) Design and implement a TPM program.
Aim at cost-efficient and error-free solutions by employing BPA PowerPoint Presentation Slides. The business automation presentation contains various slides that explain current state analysis, automation implementation areas, such as the market department, human resource department, finance department, etc. Describe the need for business process automation by the companies by showcasing the challenges faced such as decreased productivity, inefficient task management, diminishing quality, etc. The slide explains different business automation processes such as file transfer, report generation, order entry, spreadsheets, etc. Showcase the areas where automation is implemented including marketing, human resourcing, finance, and accounting with the help of business automation PPT themes. Our company automation PPT visuals help in describing marketing automation training programs for employees. This business process reengineering slide deck is useful in explaining market automation’s impact on customer performance. Details like challenges faced by the HR department due to lack of automation, the impact of automation on HR management can be presented with the business process automation PowerPoint presentation. https://bit.ly/3di6qat
This presentation introduces lean manufacturing and identifies the eight types of waste. Lean manufacturing aims to eliminate waste through continuous improvement. The eight types of waste are overproduction, over processing, rework, waiting, excess inventory, excess motion, excess transportation, and disconnection of staff skills. Specific examples are provided for each type of waste along with potential causes. Steps for waste elimination include motivation, just-in-time processes, correct automation, leveled scheduling, balanced workloads, quality inspection, line balancing, forecasting, and communication. Tools for waste reduction include visual controls, quick changeovers, cellular manufacturing, and total productive maintenance.
O documento discute os conceitos de Muda, Mura e Muri no contexto da manufatura enxuta. Define Muda como perda de recursos que não agregam valor, Mura como variações no processo que geram defeitos, e Muri como excessos no processo. Também descreve os sete tipos comuns de desperdícios e a importância de identificá-los e eliminá-los para melhorar a qualidade e produtividade.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
This presentation explains preventive and Autonomous Maintenance techniques in a simple manner with numerous "Before & After" pictures. There are also formats available at the end of the presentation on the MIS reports and analysis to be done in the Maintenance function.
This presentation is in Tamil Language. Please visit www.businessense.in to download this document.
Total Productive Maintenance (TPM) is a lean tool that involves employees in maintaining equipment to improve production through reduced breakdowns and defects. TPM takes a holistic approach to maintenance through a team-based process. The objectives of TPM are to maximize production effectiveness and organize the shop floor to prevent losses. The eight pillars of TPM include autonomous maintenance, planned maintenance, quality maintenance, and training and education. Implementing TPM benefits companies by increasing equipment uptime and plant capacity while lowering costs.
CLIT is an acronym for Cleaning, Lubrication, Inspection, and Tightening, which are important maintenance procedures. The document outlines each part of the CLIT process, explaining why they are important and describing appropriate methods and tools for cleaning parts, applying lubrication, inspecting for issues, and ensuring proper tightening. It emphasizes the importance of regular CLIT maintenance to keep equipment functioning properly and provides resources like stickers and cards to track maintenance.
The document discusses various types of waste in manufacturing processes. It identifies seven main types of waste: overproduction, inventory, transportation, waiting, unnecessary processing steps, unnecessary operator movement, and defects. For each type of waste, it provides examples and suggestions for how to reduce or eliminate the waste, such as improving process flow, standardizing operations, and balancing workloads. The goal is to identify and remove non-value-adding activities in order to improve productivity and efficiency.
Lean Manufacturing has been practiced by organisations for decades. From mere tools and techniques, it has evolved as a philosophy, as a culture to be sustained at any cost. More recently, it is seen as the simplest tool which can be applied across the organisation value chain for competitiveness. It is important to understand the Lean basics first and then move on to training and execution journey.
ADDVALUE Consulting Inc (AVCI) is the leader in Operations excellence, Team Excellence, Business Excellence, Life Coaching and Business Coaching across the globe. Nilesh Arora, Founder-Partner, Director of AVCI, with an experience of more than a decade in consulting for manufacturing and service sectors across a vast industrial spectrum, explains the Lean Basics, Pillars and Tools in the most simplified way for organization learning, development and effectiveness.
This Presentation explains:
• How to Create World Class Profitable Organizations?
• What is Lean Manufacturing Management?
• What is Lean Six Sigma?
• What are the benefits of Lean?
• Continual Learning and Development in Organizations
• How to implement Operations excellence, Team Excellence, Business Excellence?
• What are benefits of Lean Strategic Management?
Lean Manufacturing Training Courses: http://goo.gl/XHKHjy
Six Sigma Basics and Training: http://goo.gl/LikNmJ
Micro and Small units: http://goo.gl/2RIjyM
Test your Lean IQ: http://goo.gl/cJKs9U
World’s First Couple Coach: http://goo.gl/op6jY2
Nilesh Arora You tube: http://goo.gl/gGMruK
Nilesh Arora LinkedIn: http://goo.gl/LI61Hu
Nilesh Arora Twitter: http://goo.gl/2J6urw
Nilesh Arora Pinterest: http://goo.gl/0BfNcv
Nilesh Arora G+: http://goo.gl/k8KVsq
Nilesh Arora Slide Share: http://goo.gl/SjMNY4
For complete value addition through Lean Manufacturing by Lean Consultants: http://www.avci-lean.com
This document discusses Overall Equipment Effectiveness (OEE) and how to improve it. OEE is a measurement of how effectively a machine is utilized during its total scheduled operating time. It is calculated by assessing availability, performance, and quality losses that occur. The document provides formulas for calculating OEE and outlines various types of losses that reduce it, such as breakdowns, changeovers, minor stoppages, defects, and rework. It recommends collecting data on downtime and losses, analyzing the data, making improvements visible through visual management tools, and setting targets to increase OEE over time.
The document summarizes the results of the first internal quality audit conducted from September 15-22, 2014 by Pearl Confectionery. Several departments had minor non-conformances related to documentation issues such as missing or outdated procedures, incomplete records, or lack of document control. No major non-conformances were found. The audit also identified observations for potential quality improvements such as improved cleaning, labeling, or maintenance practices. In total, there were 76 minor non-conformances and 52 observations across all audited departments.
The document discusses the importance of quality leadership and management. It emphasizes adopting a "first time, first right" attitude to prevent errors and deviations from processes. This means making a personal commitment to quality and not accepting mistakes. It also stresses the need to measure performance against goals to ensure one is meeting their commitment to the organization.
[Note: To download the complete presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.
One of the basic principles of TPM is that operators are the first line of defense against unplanned equipment downtime. Operators and others in daily contact with equipment can use their knowledge and familiarity with operating conditions to predict and prevent breakdowns and other equipment-related losses. They do this through regular cleaning and inspection of equipment, and through team-based autonomous. maintenance activities that tackle equipment-related problems.
Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.
The goals of the Autonomous Maintenance program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained.
Developed by our JIPM-certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) PPT presentation is packed with diagrams, examples and practical tips and can be used to train shopfloor staff participating in autonomous maintenance activities.
LEARNING OBJECTIVES
1. Understand the key concepts of TPM and AM activities
2. Learn how to implement the AM activities, step by step
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals
4. Learn how to measure and audit AM activities and performance
5. Familiarize with the JIPM TPM excellence criteria for AM
6. Understand the critical success factors in sustaining AM activities on the shopfloor
Focused Improvement (Kobetsu Kaizen) is a pillar of TPM that involves targeted projects to eliminate specific losses that reduce equipment effectiveness. It uses a structured 8-step approach based on PDCA to systematically identify and resolve issues through cross-functional teams. Regular Focused Improvement activities are needed to continuously improve standards and maximize productivity by eliminating the 16 major losses.
Total productive maintenance (TPM) is a system for maintaining and improving production equipment through machines, processes, and employees. It has eight pillars, including autonomous maintenance, where operators perform basic daily maintenance tasks like cleaning, lubrication, inspection, and re-tightening of machines. These autonomous maintenance steps help uncover problems, reduce wear, and ensure equipment can be safely operated and maintained.
This document discusses the concept of "Jishu Hozen" or autonomous maintenance in TPM. It explains that the goal of Jishu Hozen is to improve operators' ability to identify abnormalities before they cause defects, breakdowns or accidents. It does this by developing their capability to detect issues at microscopic levels through a seven step approach. This increases inspection accuracy and establishes a culture of continuously monitoring equipment to maintain basic working conditions. Jishu Hozen is described as the "power" in TPM that enables sustainability of improvements from other pillars by catching issues early and eliminating root causes.
IATF 16949:2016 is a quality management system standard for the automotive industry that replaces ISO/TS 16949:2009. It establishes requirements to ensure products constantly meet customer requirements and quality is improved. Certification to IATF 16949:2016 increases production efficiency, ensures quality for the automotive industry, and enables companies to supply the automotive industry. The standard has expanded documentation requirements compared to the previous version, including a quality manual, procedures, processes, flow charts, exhibits, work instructions, plans, forms, and an audit checklist.
TO IMPEOVE THE PERFOMANCE OF THE PLANT USING OEEMohamed Fayas
The document outlines an agenda for a BMW TPM management training covering the philosophy and pillars of Total Productive Maintenance (TPM). The agenda includes presentations on TPM overview and philosophy, the eight pillars of TPM, and workshops on problem solving, action planning, and creating a 2005 TPM plan.
The document provides an overview of Jishu Hozen (Autonomous Maintenance), which involves operators performing basic maintenance tasks on their own equipment. It discusses how this helps free up skilled maintenance workers for more complex tasks. The goals of Jishu Hozen include preventing equipment deterioration and failures. It outlines the steps operators take, such as initial cleaning, identifying abnormalities, developing maintenance standards, and sustaining autonomous activities through training and audits. The overall approach is to train operators so they better understand their equipment and can conduct basic upkeep independently.
Saikumar Dhulipala has over 16 years of experience in customer service, operations management, and strategic planning for telecom companies. He has a proven track record of reducing churn, improving customer satisfaction scores, and achieving business targets. The document outlines his career history, qualifications, and core competencies in areas such as strategic planning, communication, negotiations, retention, collection, and team management.
Arlene Gamboa Ambrocio has over 15 years of experience managing teams and client relationships. She holds a Green Belt in Six Sigma and has led multiple successful process improvement projects. Her career includes managing payroll garnishment teams, transitioning accounts, and training new managers. She is skilled in client management, problem-solving, and people leadership.
Total Productive Maintenance (Tpm) EVERTS 21Aug2018Timothy Wooi
Upon completion of the workshop, participants will be able to:
1) Get their workplace in order for TPM introduction.
2) Determine Overall Equipment Effectiveness (OEE) of machinery.
3) Understand how to improve machinery efficiency.
4) Predict failure occurrences.
5) Design and implement a TPM program.
Aim at cost-efficient and error-free solutions by employing BPA PowerPoint Presentation Slides. The business automation presentation contains various slides that explain current state analysis, automation implementation areas, such as the market department, human resource department, finance department, etc. Describe the need for business process automation by the companies by showcasing the challenges faced such as decreased productivity, inefficient task management, diminishing quality, etc. The slide explains different business automation processes such as file transfer, report generation, order entry, spreadsheets, etc. Showcase the areas where automation is implemented including marketing, human resourcing, finance, and accounting with the help of business automation PPT themes. Our company automation PPT visuals help in describing marketing automation training programs for employees. This business process reengineering slide deck is useful in explaining market automation’s impact on customer performance. Details like challenges faced by the HR department due to lack of automation, the impact of automation on HR management can be presented with the business process automation PowerPoint presentation. https://bit.ly/3di6qat
This presentation introduces lean manufacturing and identifies the eight types of waste. Lean manufacturing aims to eliminate waste through continuous improvement. The eight types of waste are overproduction, over processing, rework, waiting, excess inventory, excess motion, excess transportation, and disconnection of staff skills. Specific examples are provided for each type of waste along with potential causes. Steps for waste elimination include motivation, just-in-time processes, correct automation, leveled scheduling, balanced workloads, quality inspection, line balancing, forecasting, and communication. Tools for waste reduction include visual controls, quick changeovers, cellular manufacturing, and total productive maintenance.
O documento discute os conceitos de Muda, Mura e Muri no contexto da manufatura enxuta. Define Muda como perda de recursos que não agregam valor, Mura como variações no processo que geram defeitos, e Muri como excessos no processo. Também descreve os sete tipos comuns de desperdícios e a importância de identificá-los e eliminá-los para melhorar a qualidade e produtividade.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
This presentation explains preventive and Autonomous Maintenance techniques in a simple manner with numerous "Before & After" pictures. There are also formats available at the end of the presentation on the MIS reports and analysis to be done in the Maintenance function.
This presentation is in Tamil Language. Please visit www.businessense.in to download this document.
Total Productive Maintenance (TPM) is a lean tool that involves employees in maintaining equipment to improve production through reduced breakdowns and defects. TPM takes a holistic approach to maintenance through a team-based process. The objectives of TPM are to maximize production effectiveness and organize the shop floor to prevent losses. The eight pillars of TPM include autonomous maintenance, planned maintenance, quality maintenance, and training and education. Implementing TPM benefits companies by increasing equipment uptime and plant capacity while lowering costs.
CLIT is an acronym for Cleaning, Lubrication, Inspection, and Tightening, which are important maintenance procedures. The document outlines each part of the CLIT process, explaining why they are important and describing appropriate methods and tools for cleaning parts, applying lubrication, inspecting for issues, and ensuring proper tightening. It emphasizes the importance of regular CLIT maintenance to keep equipment functioning properly and provides resources like stickers and cards to track maintenance.
The document discusses various types of waste in manufacturing processes. It identifies seven main types of waste: overproduction, inventory, transportation, waiting, unnecessary processing steps, unnecessary operator movement, and defects. For each type of waste, it provides examples and suggestions for how to reduce or eliminate the waste, such as improving process flow, standardizing operations, and balancing workloads. The goal is to identify and remove non-value-adding activities in order to improve productivity and efficiency.
Lean Manufacturing has been practiced by organisations for decades. From mere tools and techniques, it has evolved as a philosophy, as a culture to be sustained at any cost. More recently, it is seen as the simplest tool which can be applied across the organisation value chain for competitiveness. It is important to understand the Lean basics first and then move on to training and execution journey.
ADDVALUE Consulting Inc (AVCI) is the leader in Operations excellence, Team Excellence, Business Excellence, Life Coaching and Business Coaching across the globe. Nilesh Arora, Founder-Partner, Director of AVCI, with an experience of more than a decade in consulting for manufacturing and service sectors across a vast industrial spectrum, explains the Lean Basics, Pillars and Tools in the most simplified way for organization learning, development and effectiveness.
This Presentation explains:
• How to Create World Class Profitable Organizations?
• What is Lean Manufacturing Management?
• What is Lean Six Sigma?
• What are the benefits of Lean?
• Continual Learning and Development in Organizations
• How to implement Operations excellence, Team Excellence, Business Excellence?
• What are benefits of Lean Strategic Management?
Lean Manufacturing Training Courses: http://goo.gl/XHKHjy
Six Sigma Basics and Training: http://goo.gl/LikNmJ
Micro and Small units: http://goo.gl/2RIjyM
Test your Lean IQ: http://goo.gl/cJKs9U
World’s First Couple Coach: http://goo.gl/op6jY2
Nilesh Arora You tube: http://goo.gl/gGMruK
Nilesh Arora LinkedIn: http://goo.gl/LI61Hu
Nilesh Arora Twitter: http://goo.gl/2J6urw
Nilesh Arora Pinterest: http://goo.gl/0BfNcv
Nilesh Arora G+: http://goo.gl/k8KVsq
Nilesh Arora Slide Share: http://goo.gl/SjMNY4
For complete value addition through Lean Manufacturing by Lean Consultants: http://www.avci-lean.com
This document discusses Overall Equipment Effectiveness (OEE) and how to improve it. OEE is a measurement of how effectively a machine is utilized during its total scheduled operating time. It is calculated by assessing availability, performance, and quality losses that occur. The document provides formulas for calculating OEE and outlines various types of losses that reduce it, such as breakdowns, changeovers, minor stoppages, defects, and rework. It recommends collecting data on downtime and losses, analyzing the data, making improvements visible through visual management tools, and setting targets to increase OEE over time.
The document summarizes the results of the first internal quality audit conducted from September 15-22, 2014 by Pearl Confectionery. Several departments had minor non-conformances related to documentation issues such as missing or outdated procedures, incomplete records, or lack of document control. No major non-conformances were found. The audit also identified observations for potential quality improvements such as improved cleaning, labeling, or maintenance practices. In total, there were 76 minor non-conformances and 52 observations across all audited departments.
The document discusses the importance of quality leadership and management. It emphasizes adopting a "first time, first right" attitude to prevent errors and deviations from processes. This means making a personal commitment to quality and not accepting mistakes. It also stresses the need to measure performance against goals to ensure one is meeting their commitment to the organization.
[Note: To download the complete presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.
One of the basic principles of TPM is that operators are the first line of defense against unplanned equipment downtime. Operators and others in daily contact with equipment can use their knowledge and familiarity with operating conditions to predict and prevent breakdowns and other equipment-related losses. They do this through regular cleaning and inspection of equipment, and through team-based autonomous. maintenance activities that tackle equipment-related problems.
Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.
The goals of the Autonomous Maintenance program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained.
Developed by our JIPM-certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) PPT presentation is packed with diagrams, examples and practical tips and can be used to train shopfloor staff participating in autonomous maintenance activities.
LEARNING OBJECTIVES
1. Understand the key concepts of TPM and AM activities
2. Learn how to implement the AM activities, step by step
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals
4. Learn how to measure and audit AM activities and performance
5. Familiarize with the JIPM TPM excellence criteria for AM
6. Understand the critical success factors in sustaining AM activities on the shopfloor
Focused Improvement (Kobetsu Kaizen) is a pillar of TPM that involves targeted projects to eliminate specific losses that reduce equipment effectiveness. It uses a structured 8-step approach based on PDCA to systematically identify and resolve issues through cross-functional teams. Regular Focused Improvement activities are needed to continuously improve standards and maximize productivity by eliminating the 16 major losses.
Total productive maintenance (TPM) is a system for maintaining and improving production equipment through machines, processes, and employees. It has eight pillars, including autonomous maintenance, where operators perform basic daily maintenance tasks like cleaning, lubrication, inspection, and re-tightening of machines. These autonomous maintenance steps help uncover problems, reduce wear, and ensure equipment can be safely operated and maintained.
This document discusses the concept of "Jishu Hozen" or autonomous maintenance in TPM. It explains that the goal of Jishu Hozen is to improve operators' ability to identify abnormalities before they cause defects, breakdowns or accidents. It does this by developing their capability to detect issues at microscopic levels through a seven step approach. This increases inspection accuracy and establishes a culture of continuously monitoring equipment to maintain basic working conditions. Jishu Hozen is described as the "power" in TPM that enables sustainability of improvements from other pillars by catching issues early and eliminating root causes.
IATF 16949:2016 is a quality management system standard for the automotive industry that replaces ISO/TS 16949:2009. It establishes requirements to ensure products constantly meet customer requirements and quality is improved. Certification to IATF 16949:2016 increases production efficiency, ensures quality for the automotive industry, and enables companies to supply the automotive industry. The standard has expanded documentation requirements compared to the previous version, including a quality manual, procedures, processes, flow charts, exhibits, work instructions, plans, forms, and an audit checklist.
TO IMPEOVE THE PERFOMANCE OF THE PLANT USING OEEMohamed Fayas
The document outlines an agenda for a BMW TPM management training covering the philosophy and pillars of Total Productive Maintenance (TPM). The agenda includes presentations on TPM overview and philosophy, the eight pillars of TPM, and workshops on problem solving, action planning, and creating a 2005 TPM plan.
The document provides an overview of Jishu Hozen (Autonomous Maintenance), which involves operators performing basic maintenance tasks on their own equipment. It discusses how this helps free up skilled maintenance workers for more complex tasks. The goals of Jishu Hozen include preventing equipment deterioration and failures. It outlines the steps operators take, such as initial cleaning, identifying abnormalities, developing maintenance standards, and sustaining autonomous activities through training and audits. The overall approach is to train operators so they better understand their equipment and can conduct basic upkeep independently.
Saikumar Dhulipala has over 16 years of experience in customer service, operations management, and strategic planning for telecom companies. He has a proven track record of reducing churn, improving customer satisfaction scores, and achieving business targets. The document outlines his career history, qualifications, and core competencies in areas such as strategic planning, communication, negotiations, retention, collection, and team management.
Arlene Gamboa Ambrocio has over 15 years of experience managing teams and client relationships. She holds a Green Belt in Six Sigma and has led multiple successful process improvement projects. Her career includes managing payroll garnishment teams, transitioning accounts, and training new managers. She is skilled in client management, problem-solving, and people leadership.
Saillasri Ramachandran is seeking a Team Manager or Operations Manager position. She has over 15 years of experience in operations and service delivery roles. She is highly motivated and has excellent management and leadership skills. She has a proven track record of consistently hitting targets, improving processes, and organizing time efficiently while leading teams of 12 or more. She possesses strong conceptual, technical, and human skills developed through various roles in database configuration management, billing, reporting, and incident management.
MIHIR PRADHAN has over 14 years of experience in operations management roles. He currently serves as an Assistant Manager at ADP Pvt Ltd, where he leads a team of 20 associates and ensures target achievement. Prior to his current role, he held positions as Team Leader at 3 Global Service and Assistant Manager at Genpact, where he managed teams that processed customer orders and handled customer service. He has a track record of improving processes, meeting quality standards, and developing his teams.
This document contains the resume of Raghavendra S. It summarizes his objective of seeking a reputed position in an organization, and lists his experience including over 14 years working in finance and accounts roles. His experience includes implementing accounts payable projects, transitioning processes using global methodologies, and driving process improvements. He has worked with companies like Capgemini, IBM, Accenture, and others.
Rajendra Babu MP is seeking a professional position where he can utilize over 15 years of experience in operations management, service delivery, people management, and client management. He has extensive experience as a team lead and currently works at First American India Pvt. Ltd. Rajendra Babu has expertise in areas like SLA management, process and performance management, and report generation. He is proficient in MS Office, SAP, Oracle 11i and has certifications in US Mortgage and BPO first time lead programs.
Sangeeth Kumar K J has over 10 years of experience in banking process operations and client relationship management. He is currently a Senior Team Leader at ANZ Support Services India PVT Ltd, where he leads a team and is responsible for risk management, people management, and strategic planning. Previously he held positions as a Foreclosure Sr Analyst at ISGN and Process Associate at iGaate in the domains of US mortgage banking. He has skills in team management, process improvement, problem resolution, and strategic business solutions.
This document provides a summary of Rohaan N Johar's professional experience and qualifications. It outlines his 13 years of experience in quality assurance, quality control, project management, operations management, auditing, and process improvement. It also lists his educational background and certifications in fields like ISO standards, customer service, telecommunications, and operations management. Key roles included senior quality manager, manager of operations management, and customer service roles. Notable accomplishments include projects that achieved cost savings and process improvements.
Varun Kumar has over 11 years of experience in operations management, process management, client relationship management, and data management. He has worked at AON Services India Pvt. Ltd. for over 11 years, currently as an Assistant Manager in the Retirement department. His responsibilities include MIS operations, process management, and providing support to management. He has led various projects focused on business operations, quality improvement, and reporting and analytics.
This document contains a summary of Sanjay Patil's professional experience and qualifications. It includes his contact information at the top, followed by a brief career objectives statement. The bulk of the document consists of descriptions of his roles and responsibilities in various customer service, sales, and managerial positions he has held over the past 14 years in industries like consumer durables, air conditioning, electronics, and gas distribution. For each role, he provides the company name and dates of employment, as well as achievements and key responsibilities. The document demonstrates Sanjay Patil's extensive experience in customer service, operations management, sales, and business development.
This document is a resume for Biju Aravind, who has over 6 years of experience in business process outsourcing and quality management roles. He currently works as a Unit Lead for Quality & Operations at Hinduja Global Solutions, where he supervises teams and ensures quality standards and productivity metrics are met. Prior experience includes roles as a Quality Analyst and Acting Team Leader. The resume outlines Biju's areas of expertise, professional skills, accomplishments, education history and personal details.
Abhinav Kumar Agarwal is an experienced operations and accounts receivable specialist. He has over 18 years of experience managing accounts receivable, business operations, and teams of over 150 people. His career includes roles at Vertex Customer Management, Alankit Assignments, STA Credit Experts, and Anil Vidyarthi and Associates, where he specialized in accounts receivable, collections, credit processing, and operations management. He has strong skills in process improvement, cost reduction, and managing large volumes of accounts and transactions.
This CV summarizes Devendra Singh Kushwah's professional experience in customer service roles over the past 6.5 years. He has worked as an Assistant Manager, Team Leader, and Senior Executive for various call centers in Indore, India. His responsibilities have included supervising agents, meeting targets, handling escalations, and ensuring high quality customer service. He has strong skills in Microsoft Office, analytics, customer relations, and remaining calm under pressure.
This document outlines the responsibilities and experience of an Assistant Manager of Operations. Some key points:
- The individual manages a team of 180 employees and is responsible for meeting SLAs, improving processes, ensuring quality standards, and monitoring team performance.
- Previous experience includes managing teams of up to 120 agents across various clients and processes like customer care, order management, and promotions.
- Responsibilities involved meeting KPIs, handling escalations, training agents, and improving metrics like average handling time, idle time, and customer satisfaction.
- Achievements include improving retention rates, error rates, quality scores, and recognition from clients for effective management and business results.
Mohan Ganesh has over 8 years of experience in finance and accounts, including 6 years of experience in accounts payable and operations management. He has successfully transitioned accounts payable processes on behalf of clients in the US and Sri Lanka. Mohan Ganesh currently works for OLAM Information Services in Chennai, where he manages an 8-member team and ensures invoices are processed on time. He has a proven track record of process improvements and motivates his team to achieve high standards.
The document is a curriculum vitae for Vinoth Kumar. It summarizes his 10 years of experience in finance and accounts projects, including 5 years and 3 months handling projects for HPE in technology services. It also lists his skills in Excel, PowerPoint, Word, SharePoint, SAP, Oracle, and other tools. His work experience includes roles at HPE as a senior process executive since 2011 and at TCS as a senior process associate from 2007-2011, where he coordinated accounts receivables.
Mark Franklin is an experienced IT professional with over 25 years of experience in IT service management roles. He has a proven track record of transforming IT service desks and teams to improve efficiency, customer satisfaction and reduce costs. His experience includes roles at Liverpool Victoria, the Houses of Parliament, and Royal Bank of Scotland, where he improved metrics like first time fix rates, response times, and customer satisfaction. He possesses ITIL qualifications and a passion for continuous improvement.
Santosh Raja has over 13 years of experience in operations management, project management, and customer relationship management. He is a certified Project Management Professional (PMP) who has held several leadership roles at Hewlett Packard and Cisco Systems, leading teams and implementing process improvements. The document provides details of his career history, responsibilities in each role, skills, education, and contact information.
Suneel Kumar Reddy is an Associate Manager at Shriram Value Services with over 6 years of experience in customer service, relationship management, and team leadership. He currently manages a team of 76 associates across 4 processes. Previously he worked at Shriram Value Services and First Source Solutions as a Team Leader, where he was responsible for teams of 25-28 employees. He aims to leverage his skills in customer satisfaction, analytics, and team management for a challenging career in telecom or finance.
Suneel Kumar Reddy is an Associate Manager at Shriram Value Services with over 6 years of experience in customer service, relationship management, and team leadership. He currently manages a team of 76 associates across 4 processes. Previously he worked at Shriram Value Services and First Source Solutions as a Team Leader, where he was responsible for teams of 25-28 employees. He aims to leverage his skills in customer satisfaction, analytics, and team management for a challenging career in telecom or finance.
1. ANAND DAING
Phone: +91 9900590302
Objective
To achieve a position of a business manager in an operations environment, to help build expertise
in planning, forecasting and laying roadmaps for seamless execution.
Core Competencies
• Client Relationship Management
• Operations Management
• Analytical Skills
• Presentation Skills
• Financial management
Operations Manager- Capita India Pvt Ltd, Bangalore
Jun 2014 till date
Part of the Npower Correspondence Team since its inception in 2014
Key Responsibilities
• Managing a team of 100 Advisors with 5 TMS, to ensure all Daily KPIS are met
• Driving qualitative metrics & quantitative metrics to help improve customer service for the
client
• Driving RnR for the entire site, Individually responsible for Centralizing RnR process for
entire Npower Process
• In charge of all data being reported which is fed in to the Daily Performance Dashboard for
client review
• Responsible for reducing the aged profile for the process in order to ensure faster responses
going out to the customer, in turn help improving Customer Service
• Improving overall efficiency to help drive Output & reduce manpower which would help the
top line
• Ensuring Productivity is above 100% month on month & Lost time is below 1.5% across all
queues for 6 months running
Key Achievement:
• Awarded the Best Operations manager Award by the client & chosen to represent the
organization in the “Npower Pride Awards”, which was held in 2014 in the UK
• Reduction of leakages in the system to help improve the top line of the business
(Reduction of Manpower, Optimum SU, AHT reduction)
• Initially was handling part of the business & was eventually given the responsibility of
taken care of the entire Correspondence business for the site
• Apart from the Correspondence team was also given responsibility to handle the
Training team(During Ramp) & Secoes LOB for a small duration to help smoothen the
operational functionality with these LOBS
Email: anand.daing@gmail.com
2. Operations Manager- Wipro BPO, Noida Mar 2013 till Jan 2014
Process owner for Platinum East business leading a team of 100 CSA’s ensuring delivery on all
internal and external KPIS
Key Responsibilities
• Managing a team of 100 CSA’s with the 5 TLS, to ensure all Daily KPIS are met
• Driving qualitative metrics to ensure minimal impact on the RnP metrics
• Driving RnR for the entire site, Individually responsible for Centralizing RnR process for
entire Airtel Process
• In charge of creating Monthly review decks for client reviews
Key Achievement:
• NSS & Repeat improvement 10% each in the first quarter
• Initiating Back to basics project to improve the basic hygiene metrics of the floor
• Client recognition in streamlining operations in the LOB in the first 2 months
• Reduction of leakages in the system to help improve the top line of the business
(Reduction of Manpower, Optimum SU, AHT reduction)
Operations Manager- Wipro BPO, Noida Feb 2012 till Mar 2013
Process owner for Pan India Airtel Blackberry business leading a team of 200 CSA’s ensuring
delivery on all internal and external KPIS
Key Responsibilities
• Managing a team of 200 CSA’s with the assistance of 1AM, 11 TLS, to ensure all Daily KPIS
are met
• Streamlining and stabilizing the process during ramp up and ensuring hygiene metrics like
attrition & shrinkage improve
• Work on the profitability factor of the process and give inputs to the higher management on
increasing profitability
• Driving qualitative metrics to ensure minimal impact on the RnP metrics
• Driving RnR for the entire site, Individually responsible for Centralizing RnR process for
entire Airtel Process
• In charge of creating Monthly review decks for client reviews
Key Achievement:
• ICE & Repeat improvement 15% & 10% in the first quarter
• Initiating Back to basics project to improve the basic hygiene metrics of the floor
• Significant reduction in attrition in the first 6 months, current annualized attrition is 65%
• Process meeting Qualitative metrics targets consecutively for last 3 months( 1st
time in 2
years)
Senior Operations Manager- Kochar , Vadodara May 2011 till Feb 2012
Email: anand.daing@gmail.com
3. Process owner for Airtel Data services business of entire west region, 3 circles(Delhi,Guj & Mum,
Mah), leading a team of 400 CSA’s ensuring delivery on all internal and external KPIS
Key Responsibilities
• Managing a team of 400 CSA’s with the assistance of 2 OMS, 3 AMs and 23 TLS to ensure all
Daily KPIS are met
• Streamlining and stabilizing the process during ramp process and ensuring hygiene metrics
like attrition & shrinkage improve
• Owning & driving client end projects to improve the qualitative metrics
• Launching Outbound desk on repeat callers to help improve Repeat% for the center
Key Achievement:
• Streamlining hygiene metrics in terms of shrinkage, schedule adherence, attrition, RAG
tracker in the first month
• Improving shrinkage & attrition of the process from 22% to below 12% in 2 months
• ICE & Repeat improvement by 4% in the first quarter
Operations Manager-IBM Kolkata Nov 2010 – May 2011
Manage BTC line of business for Bharti Airtel leading a team 350 customer service executive
ensuring delivery on all internal and external KPI.
Key Responsibilities
• Managing a team strength of 350 executives with the assistance of 9 AM’s and 11 Leads
to ensure all SLA’s are met
Key Achievement
• Streamlined and stabilized front line management in the first month
• Improved hygiene metrics in the first 2 months of joining
• Implemented 3 projects on Repeat, ICE & AHT which helped improve the bottom line of
the PNL
• Reduced attrition from mid 20s to single digits within 3 months
Operations Manager-Aegis BPO LTD Aug 2009 – Nov 2010
Manage 2 different lines of business, leading a team of 500 customer service executives, ensuring
service delivery on all internal and external KPI’s
Key Achievement
Email: anand.daing@gmail.com
4. • Received accolades from the clients within first month of taking over the process
• Streamlined all internal KPIs, such as shrinkage, reporting methodology, login hour
compliance
• Integral part of the ramp up plan for the process, from 50 executives to 500, in turn
helping the bottom line of the PNL
Key Responsibilities
• Managing a team strength of 400 executives with the assistance of 30 TLs and 3 AMs to
ensure all SLA’s are met
• Monthly and Weekly performance review decks for client review
• Work on the profitability factor of the process and give inputs to the higher management
on increasing profitability
Assistant Team Manager - Travelocity Process Feb 2005 – Jul 2009
Manage 5 different lines of businesses, leading a team of over 70 highly skilled travel
professionals, ensuring service delivery on over 65 CTQs.
Key Achievements
• Awarded best manager awards consecutively for the quarter of Jan 08 – Mar 08 and
Apr08 – June 08.Also awarded the best manager award for the quarter of Jan 09 – Mar 09.
• Setting up of a specialized call back desk to ensure that the customers are called back
with required information with in the stipulated time frames increasing the CSAT scores
and VOC.
• Secured first position to certify on the “Ontrac” program imparting understanding of 6-
sigma methodology.
• Piloted Six sigma project to manage absenteeism for a particular Line of Business
• Created a real time AHT retrieval sheet that assisted the floor to keep a cap AHT and
handled calls, therefore increasing the call taking volumes of service representatives.
• Involved in the implementation of Customer Experience Enhancement initiatives like:
o Agent Error Program: Project started in Aug, savings till date are $24,619.24
o Customer Call Back Process (CAFÉ implementation) training all three sites
• Only Business manager to attain an average absenteeism% of below 4% for the last three
months for all his teams.
• Youngest business manager to rise from the ranks to achieve 3 promotions in less than 3
years.
Key Responsibilities
• Managing team strength of 60-70 agents with the assistance of 2 TL, 2 TC to ensure all
SLA’s are met.
• Weekly client call with .CA clients to discuss process issues and other issues which we
face during the week.
• Monthly and Weekly performance decks to be sent to the process head of the site so that
reviews can be held and challenges and action plans can be discussed.
• Outlier Management:-
o RAID- A team which handles the daily errors received by the FLAs on the
website. Daily and Weekly reports to be sent out to clients for no. of bugs that are
closed
o Team Phoenix- A team devised to help improve the CSAT and Quality
performance of a set of agents. This requires a close-knit environment of
Email: anand.daing@gmail.com
5. additional support as well as obtaining real time customer Feedback. Weekly
reviews decks need to be prepared to track improvement
o Call Back Team- A desk which handles Call Backs at enterprise level (3
locations), daily and weekly reports need to be sent out to track efficiency as well
as outliers for incorrect assignment
o TTSD- A specialty desk which handle calls exclusively for Vacation Desk calls.
AHT, Quality, Absenteeism, Shrinkage, SLS and Attrition are the metrics, which
need to be tracked.
o TVL.CA- The only Bi-Lingual process in my process and the metrics are similar
to those of TTSD. The process started off as a FTE process, soon to be moved to a
UTP model.
CSO-Level Two, Webxites, Xploretech Services Pvt LTD Since July 2004-Feb
2005
Key Responsibilities
• Handling outbound calls for a B2B process.
• Promoting the name of the product and selling to American businessmen.
• Maintaining a 4 Sales Per Day record, which was the SLA requirement.
• Mentoring new agents and preparing them to sell the product.
PROFESSIONAL CERTIFICATIONS
• ON TRAC Certification
EDUCATIONAL QUALIFICATIONS
• BA in Media Studies- MAHE University-Manipal Institute of Communication, Manipal,
India
2004
• Indian School Certificate 12th
Standard – La-Martiniere for Boys – Kolkata, India
2001
LANGUAGES
English Proficiency – Advanced Hindi Proficiency – Advanced Bengali Proficiency –
Medium
Email: anand.daing@gmail.com
6. additional support as well as obtaining real time customer Feedback. Weekly
reviews decks need to be prepared to track improvement
o Call Back Team- A desk which handles Call Backs at enterprise level (3
locations), daily and weekly reports need to be sent out to track efficiency as well
as outliers for incorrect assignment
o TTSD- A specialty desk which handle calls exclusively for Vacation Desk calls.
AHT, Quality, Absenteeism, Shrinkage, SLS and Attrition are the metrics, which
need to be tracked.
o TVL.CA- The only Bi-Lingual process in my process and the metrics are similar
to those of TTSD. The process started off as a FTE process, soon to be moved to a
UTP model.
CSO-Level Two, Webxites, Xploretech Services Pvt LTD Since July 2004-Feb
2005
Key Responsibilities
• Handling outbound calls for a B2B process.
• Promoting the name of the product and selling to American businessmen.
• Maintaining a 4 Sales Per Day record, which was the SLA requirement.
• Mentoring new agents and preparing them to sell the product.
PROFESSIONAL CERTIFICATIONS
• ON TRAC Certification
EDUCATIONAL QUALIFICATIONS
• BA in Media Studies- MAHE University-Manipal Institute of Communication, Manipal,
India
2004
• Indian School Certificate 12th
Standard – La-Martiniere for Boys – Kolkata, India
2001
LANGUAGES
English Proficiency – Advanced Hindi Proficiency – Advanced Bengali Proficiency –
Medium
Email: anand.daing@gmail.com