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AEROGEL - FUTURE
CONSTRUCTION
MATERIAL
1
CONTENT
 INTRODUCTION
 TYPES OF AEROGEL
 SYNTHESIS OF AEROGEL
 PROPERTIES OF AEROGEL
 APPLICATIONS
 HOME BUILDING AND INSULATION CHALLENGES
 AEROGEL CONCRETE
 AEROSAND
 AERO ADDITIVES
 SUPPLIERS
 CONCLUSION
2
INTRODUCTION
 Nanostructured open pours
solids.
 Made via sol-gel technology.
 Created by SAMUEL
STEPHENS KISTLER.
 Solid with lowest known density.
 Stands up to 2000 times greater
load than its own weight.
3
TYPES OF AEROGEL
 Oxides
 Polymers
 Carbon
 Cellulose or Starch
4
SYNTHESIS OF AEROGEL
 “SOL-GEL PROCESSING”
 Mixing of chemicals
 Gelation
 Drying
 Final product
5
PROPERTIES
 Low density , High porosity.
 Large sound absorption , Low sound
velocity.
 Low thermal conductivity.
 Variable refractive index.
 Flexibility
6
Contd….
 No reaction with metallic melts up to
950°C.
 Huge internal surface.
 Surface can be functionalized.
 Knudsen Effect.
 Fracture strength.
 Hardness
7
APPLICATIONS
 THERMAL INSULATION.
8
Contd…
 Electronic components.
 Foundry technology.
 Architecture.
 Super light composites.
 Cosmetics.
 Pharmacy.
9
 Sports wear
 Space.
10
INDUSTRIALAPPLICATIONS
 Illuminating system
 Isolation subsea pipelines
 Electronic components
11
HOME BUILDING AND
INSULATION CHALLENGES
 Energy savings.
 Regulation of indoor climate.
 Light-weight material.
 High fire protection.
 Natural construction materials.
 No colonization by fungi.
 Low cost material.
12
AEROGEL CONCRETE
 Composite made from
 Hydrophobic aerogel granulate.
 Inorganic binder/matrix.
 Binder/Matrix materials
 Gypsum or plaster.
 Cement.
 Technical challenges
 Extreme density difference.
 Bonding strength aerogel matrix interface.
13
FEATURES
 Lowest density.
 Fire protection.
 Thermal conductivity.
AEROGEL
CONTENT(Vol %)
HEAT
CONDUCTION(W/mK)
65%(+10% sand) .16
75%(+10% sand) .11
70%(without sand) .13
14
APPLICATIONS
Foundry applications
(RF aerogel as binder.),
Structural panel,
Aerogel wrap.
15
AEROSAND
16
AEROSANDS - PROPERTIES
 Easy core removal
 Thermal conductivity 0.3 - 2 W/Km
 High strength 100 to 600 N/cm2
 Smooth surfaces
 No shrinkage
 No gas release during casting
17
AERO ADDITIVES
 Aerogel with foundry sand.
Use of Aero-Additive in a brass cast shop
18
UTILIZING
 Large surface area.
 High adsorption capability.
 Non-wetting with metals.
GRANULATE FROM
 Silica-Aerogel (sc dried).
 RF Aerogel.
 Carbon aerogel.
19
PARTICLE SIZE
 Fits to sand grain size
 Volume fraction: ≤ 5 Vol.%.
BINDER
 Whatever is used in a foundry shop
 RF-aerogel binder
20
SUPPLIERS
 Aerogel granulates
Company: Cabot (Frankfurt).
Material: water glass.
Company: Dow Corning.
Material: pure quartz.
 Aerogel tiles
Company: Airglass (Schweden).
Material: Silica.
21
 Aerogel pieces & papers
Company: MarkeTech (USA)
Material:
Silica (TEOS:Methanol).
RF aerogel pieces and paper.
Carbon aerogel (pieces and paper).
 Aerogel blankets
company: Aspensystems (USA)
material: fibre composite.
Silica-Aerogel on polymeric fiber.
Silica-Aerogel on glass fibers.
22
CONCLUSION
 Global market - 2006 $62 million 2011 $951
million.
 Very low thermal conductivity.
 Melting temperature 1200°C.
 Well dampens vibrations and sound.
SO AEROGEL IS A MATERIAL OF FUTURE
23
REFERENCE
 Anjali Acharya, Vasudha A Gokhale, Deepa
Joshi,”AEROGEL – A Promising Building Material
for Sustainable Buildings”, Chemical and Process
Engineering Research ISSN 2224-7467 (Paper) Vol.9,
2013.
 C. Buratti , E. Moretti, ”Experimental performance
evaluation of aerogel glazing systems” Department of
Industrial Engineering, University of Perugia, Via G.
Duranti 67, 06125 Perugia, Italy
24
(Contd:- )
 Tao Gao , Bjorn Petter Jelle , Stefan Jacobsen, Arild
Gustavsen ”Aerogel-incorporated concrete: An
experimental study”, – SCIENCE DIRECT
 Optimizing insulation thickness and analysing
environmental impacts of aerogel-based thermal super
insulation in buildings – SCIENCE DIRECT.
 Erdem Cuce, Pinar Mert Cuce, Christopher J. Wood,
Saffa B. Riffat, Cinzia Buratti , Elisa Moretti , Elisa
Belloni , and Fabrizio Agosti, “Development of
Innovative Aerogel Based Plasters: Preliminary
Thermal and Acoustic Performance Evaluation”
25
THANK YOU
26
QUESTIONS???
27

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Aerogel

  • 2. CONTENT  INTRODUCTION  TYPES OF AEROGEL  SYNTHESIS OF AEROGEL  PROPERTIES OF AEROGEL  APPLICATIONS  HOME BUILDING AND INSULATION CHALLENGES  AEROGEL CONCRETE  AEROSAND  AERO ADDITIVES  SUPPLIERS  CONCLUSION 2
  • 3. INTRODUCTION  Nanostructured open pours solids.  Made via sol-gel technology.  Created by SAMUEL STEPHENS KISTLER.  Solid with lowest known density.  Stands up to 2000 times greater load than its own weight. 3
  • 4. TYPES OF AEROGEL  Oxides  Polymers  Carbon  Cellulose or Starch 4
  • 5. SYNTHESIS OF AEROGEL  “SOL-GEL PROCESSING”  Mixing of chemicals  Gelation  Drying  Final product 5
  • 6. PROPERTIES  Low density , High porosity.  Large sound absorption , Low sound velocity.  Low thermal conductivity.  Variable refractive index.  Flexibility 6
  • 7. Contd….  No reaction with metallic melts up to 950°C.  Huge internal surface.  Surface can be functionalized.  Knudsen Effect.  Fracture strength.  Hardness 7
  • 9. Contd…  Electronic components.  Foundry technology.  Architecture.  Super light composites.  Cosmetics.  Pharmacy. 9
  • 10.  Sports wear  Space. 10
  • 11. INDUSTRIALAPPLICATIONS  Illuminating system  Isolation subsea pipelines  Electronic components 11
  • 12. HOME BUILDING AND INSULATION CHALLENGES  Energy savings.  Regulation of indoor climate.  Light-weight material.  High fire protection.  Natural construction materials.  No colonization by fungi.  Low cost material. 12
  • 13. AEROGEL CONCRETE  Composite made from  Hydrophobic aerogel granulate.  Inorganic binder/matrix.  Binder/Matrix materials  Gypsum or plaster.  Cement.  Technical challenges  Extreme density difference.  Bonding strength aerogel matrix interface. 13
  • 14. FEATURES  Lowest density.  Fire protection.  Thermal conductivity. AEROGEL CONTENT(Vol %) HEAT CONDUCTION(W/mK) 65%(+10% sand) .16 75%(+10% sand) .11 70%(without sand) .13 14
  • 15. APPLICATIONS Foundry applications (RF aerogel as binder.), Structural panel, Aerogel wrap. 15
  • 17. AEROSANDS - PROPERTIES  Easy core removal  Thermal conductivity 0.3 - 2 W/Km  High strength 100 to 600 N/cm2  Smooth surfaces  No shrinkage  No gas release during casting 17
  • 18. AERO ADDITIVES  Aerogel with foundry sand. Use of Aero-Additive in a brass cast shop 18
  • 19. UTILIZING  Large surface area.  High adsorption capability.  Non-wetting with metals. GRANULATE FROM  Silica-Aerogel (sc dried).  RF Aerogel.  Carbon aerogel. 19
  • 20. PARTICLE SIZE  Fits to sand grain size  Volume fraction: ≤ 5 Vol.%. BINDER  Whatever is used in a foundry shop  RF-aerogel binder 20
  • 21. SUPPLIERS  Aerogel granulates Company: Cabot (Frankfurt). Material: water glass. Company: Dow Corning. Material: pure quartz.  Aerogel tiles Company: Airglass (Schweden). Material: Silica. 21
  • 22.  Aerogel pieces & papers Company: MarkeTech (USA) Material: Silica (TEOS:Methanol). RF aerogel pieces and paper. Carbon aerogel (pieces and paper).  Aerogel blankets company: Aspensystems (USA) material: fibre composite. Silica-Aerogel on polymeric fiber. Silica-Aerogel on glass fibers. 22
  • 23. CONCLUSION  Global market - 2006 $62 million 2011 $951 million.  Very low thermal conductivity.  Melting temperature 1200°C.  Well dampens vibrations and sound. SO AEROGEL IS A MATERIAL OF FUTURE 23
  • 24. REFERENCE  Anjali Acharya, Vasudha A Gokhale, Deepa Joshi,”AEROGEL – A Promising Building Material for Sustainable Buildings”, Chemical and Process Engineering Research ISSN 2224-7467 (Paper) Vol.9, 2013.  C. Buratti , E. Moretti, ”Experimental performance evaluation of aerogel glazing systems” Department of Industrial Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, Italy 24
  • 25. (Contd:- )  Tao Gao , Bjorn Petter Jelle , Stefan Jacobsen, Arild Gustavsen ”Aerogel-incorporated concrete: An experimental study”, – SCIENCE DIRECT  Optimizing insulation thickness and analysing environmental impacts of aerogel-based thermal super insulation in buildings – SCIENCE DIRECT.  Erdem Cuce, Pinar Mert Cuce, Christopher J. Wood, Saffa B. Riffat, Cinzia Buratti , Elisa Moretti , Elisa Belloni , and Fabrizio Agosti, “Development of Innovative Aerogel Based Plasters: Preliminary Thermal and Acoustic Performance Evaluation” 25