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Silica Aerogels
A multifunctional building material
Tao Gao
Research Centre on Zero Emission Buildings (ZEB) and
Department of Architectural Design, History and Technology,
Norwegian University of Science and Technology (NTNU), Norway
Outline
 ZEB-WP1:Nanotechnology & Construction
 Silica aerogels
 Superinsulation
 Advanced glazing
 Aerogel-like materials
 Perspective
A national research centre that will develop competitive products
and solutions for existing and new buildings that will lead to market
penetration of buildings with zero greenhouse gas emissions
related to their production, operation, and demolition.
FME-ZEB: Zero Emission Buildings
www.zeb.no
ZEB will focus its work in five areas that interact and influence
each other:
ZEB – Research activities
– WP-1: Advanced materials technologies
– WP-2: Climate-adapted low-energy envelope technologies
– WP-3: Energy supply systems and services
– WP-4: Use, operation, and implementation
– WP-5: Concepts and strategies
WP1: advanced materials and technologies
1. Nano insulation materials (NIM) – aerogels, hollow nanostructures
2. Advanced glazing materials and technologies – nanoelectrochromics
3. Advanced coating materials – antireflection coatings
4. Building integrated photovoltaic panels – advanced façade technology
5. Phase changing materials (PCM) – advanced façade technology
Developing new and innovative materials and solutions, as well
as improving the current state-of-the-art technologies.
Nanotechnology and construction
Nanotechnology is an enabling technology that allows us to
develop materials with improved or totally new properties.
Nanomaterials are widely used in construction, e.g.:
• in concrete
• in steel
• in glass
• in coating
• in photovoltaic
• …
J. Lee, et al. ACS Nano 2010, 4, 3580
Silica Aerogels
the best insulating solid
Silica aerogels
Nanoporous structure
The pore sizes of air pockets in aerogels are about 20 nm, which is smaller than the
mean free path of air molecules under STP conditions (~ 68 nm). As a result, there is
virtually no gas phase conduction in the material. Solid phase conduction will occur
only along the silica-chain matrix (a few nm in diameter), which is significantly
reduced due to the size effect.
Thermal conductivity of aerogel is typically 10–20 mW/mK.
Properties
Density Porosity Mean pore size Thermal conductivity
Strength
Tensile Compressive
~ 0.1 g/cm3 ~ 95 % ~ 20 nm
~ 13 mW/mK a
~ 20 mW/mK b
~ 10 kPa ~ 1 MPa
a monolithic aerogels
b aerogel granules
Silica aerogels: R&D
 Exploring the application of silica aerogels
 Improving the performance of silica aerogels
 Developing new aerogel materials
(1) superinsulation
Silica aerogels as building materials
Thinner insulation, better performance
0
2
4
6
8
10
concrete brick wood glass/rock
wool
EPS PU foam Aerogels VIP
Insulation
thickness
(m)
9.3
5.3
1.0
0.26
0.22 0.17 0.06 0.03
1.4 W/(mK)
0.04 W/(mK)
0.004 W/(mK)
(1) to achieve a U value of 0.15 W/(m2K)
(2) the envelope consists of only insulating
material for simplicity
Improving the workability of silica aerogels
Fiber reinforced blanket
Aerogel render/plaster
AIC – aerogel incorporated concrete
 Aerogel has a typical thermal conductivity of 0.010-0.018 W/mK,
compared to ~ 1 W/mK for normal concrete.
 The combination of aerogel and cement (and other materials) may
lead to new lightweight thermal insulating concrete.
T. Gao, et al., Construction and Building Materials, 52 (2014) 130–136
AIC – aerogel incorporated concrete
at an aerogel content of 60 vol.%:
 The density of AIC is about 1 g/cm3
 The thermal conductivity of AIC is about 0.26 W/mK
 The compressive strength of AIC is about 8.3 MPa
 The properties of AIC can be changed by varying the aerogel content.
AIC – aerogel incorporated concrete
Improving the stability of aerogels, especially the surface!
SEM images of AIC sample. A denotes aerogel particles.
(2) advanced glazing
Silica aerogels as building materials
• indoor-outdoor interaction
• healthy indoor environment
• poor thermal control
• poor visual control
Advantages
Disadvantages
Window glazing
Aerogel glazing – commercialization
Aerogel glazing – specular vs. diffuse
Comparison between specular clear glass glazing (left)
and diffuse AGUs (right)
T. Gao, et al., Applied Energy, (2014) submitted
Aerogel glazing – controlled properties
U value (W/m2K)
AGU-14: 1.19 AGU-19: 0.87
AGU-29: 0.62 AGU-38: 0.47
T. Gao, et al., Applied Energy, 128 (2014) 27–34
Aerogel glazing – energy savings
Aerogel glazing – R&D potentials
 Health, safety, and environmental (HSE) issues
 Cost
 Property control of aerogel granules
 Stability and durability of silica aerogels and AGUs
T. Ihara, et al., Energy and Buildings, (2014) submitted
Aerogel-like Materials
(1) Hollow silica nanospheres (HSNSs)
T. Gao, et al., ACS Applied Materials & Interface, 5 (2013) 761–767
HSNSs – template-assisted synthesis
Polystyrene nanoparticles
coated with SiO2
remove PS cores
Hollow SiO2 nanospheres
Advantage: very good size (diameter and layer thickness) control
Disadvantage: the polystyrene template
Improvement: other template materials with modified surfaces
Dimension:
Surface roughness:
By controlling the size and
the surface of PS template
spheres, the dimension and
the properties of hollow
silica nanospheres can thus
be adjusted.
HSNSs – thermal property
Inner diameter
(nm)*
Layer thickness
(nm)*
Thermal conductivity
(W/mK)*
Solid SiO2 300 - 0.089
NIM_5-1 250 50 0.067
NIM_6 50–300 10 0.045
NIM_3 200 25 0.024
NIM_1 150 15 0.020
Aerogel - - 0.015
* Uncertainty also varies with the measured values
(2) Aerogel glass materials
 Lightweight
 Thermally insulating
 Transparent
 Mechanically strong
Challenge: gel → glass transformation
1. The process economics
2. The target application – window glazings
Er / GPa H / GPa
Float glass 50.7 1.64
GT-900 39.1 4.78
GT-1000 68.4 9.51
Melting of silica at
900 ~ 1000°C
Challenge: gel → glass transformation
Aerogel glass materials - properties
ρ
(g/cm3)
Tvis (%)
at 500 nm
k
(W/(mK))
Er
(GPa)
Float glass 2.5 92.0 1.0 50.77
Aerogel glass 1.8 95.4 0.18 6 – 60
T. Gao, et al., Applied Physics A, 117 (2014) 799–808
Perspective
 We are in great search for alternate building materials. This can
effectively be achieved through the emerging field of
nanotechnology.
 There is wide scope of research for the application of
nanotechnology in the building industry.
 The main limitation is the high manufacture cost of nanomaterials,
also the concerns with the environmental impact.
Congratulations to NTNU Nanolab!

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silica_aerogels_TaoGao.pdf

  • 1. Silica Aerogels A multifunctional building material Tao Gao Research Centre on Zero Emission Buildings (ZEB) and Department of Architectural Design, History and Technology, Norwegian University of Science and Technology (NTNU), Norway
  • 2. Outline  ZEB-WP1:Nanotechnology & Construction  Silica aerogels  Superinsulation  Advanced glazing  Aerogel-like materials  Perspective
  • 3. A national research centre that will develop competitive products and solutions for existing and new buildings that will lead to market penetration of buildings with zero greenhouse gas emissions related to their production, operation, and demolition. FME-ZEB: Zero Emission Buildings www.zeb.no
  • 4. ZEB will focus its work in five areas that interact and influence each other: ZEB – Research activities – WP-1: Advanced materials technologies – WP-2: Climate-adapted low-energy envelope technologies – WP-3: Energy supply systems and services – WP-4: Use, operation, and implementation – WP-5: Concepts and strategies
  • 5. WP1: advanced materials and technologies 1. Nano insulation materials (NIM) – aerogels, hollow nanostructures 2. Advanced glazing materials and technologies – nanoelectrochromics 3. Advanced coating materials – antireflection coatings 4. Building integrated photovoltaic panels – advanced façade technology 5. Phase changing materials (PCM) – advanced façade technology Developing new and innovative materials and solutions, as well as improving the current state-of-the-art technologies.
  • 6. Nanotechnology and construction Nanotechnology is an enabling technology that allows us to develop materials with improved or totally new properties. Nanomaterials are widely used in construction, e.g.: • in concrete • in steel • in glass • in coating • in photovoltaic • … J. Lee, et al. ACS Nano 2010, 4, 3580
  • 8. the best insulating solid Silica aerogels
  • 9. Nanoporous structure The pore sizes of air pockets in aerogels are about 20 nm, which is smaller than the mean free path of air molecules under STP conditions (~ 68 nm). As a result, there is virtually no gas phase conduction in the material. Solid phase conduction will occur only along the silica-chain matrix (a few nm in diameter), which is significantly reduced due to the size effect. Thermal conductivity of aerogel is typically 10–20 mW/mK.
  • 10. Properties Density Porosity Mean pore size Thermal conductivity Strength Tensile Compressive ~ 0.1 g/cm3 ~ 95 % ~ 20 nm ~ 13 mW/mK a ~ 20 mW/mK b ~ 10 kPa ~ 1 MPa a monolithic aerogels b aerogel granules
  • 11. Silica aerogels: R&D  Exploring the application of silica aerogels  Improving the performance of silica aerogels  Developing new aerogel materials
  • 12. (1) superinsulation Silica aerogels as building materials
  • 13. Thinner insulation, better performance 0 2 4 6 8 10 concrete brick wood glass/rock wool EPS PU foam Aerogels VIP Insulation thickness (m) 9.3 5.3 1.0 0.26 0.22 0.17 0.06 0.03 1.4 W/(mK) 0.04 W/(mK) 0.004 W/(mK) (1) to achieve a U value of 0.15 W/(m2K) (2) the envelope consists of only insulating material for simplicity
  • 14. Improving the workability of silica aerogels Fiber reinforced blanket Aerogel render/plaster
  • 15. AIC – aerogel incorporated concrete  Aerogel has a typical thermal conductivity of 0.010-0.018 W/mK, compared to ~ 1 W/mK for normal concrete.  The combination of aerogel and cement (and other materials) may lead to new lightweight thermal insulating concrete. T. Gao, et al., Construction and Building Materials, 52 (2014) 130–136
  • 16. AIC – aerogel incorporated concrete at an aerogel content of 60 vol.%:  The density of AIC is about 1 g/cm3  The thermal conductivity of AIC is about 0.26 W/mK  The compressive strength of AIC is about 8.3 MPa  The properties of AIC can be changed by varying the aerogel content.
  • 17. AIC – aerogel incorporated concrete Improving the stability of aerogels, especially the surface! SEM images of AIC sample. A denotes aerogel particles.
  • 18. (2) advanced glazing Silica aerogels as building materials
  • 19. • indoor-outdoor interaction • healthy indoor environment • poor thermal control • poor visual control Advantages Disadvantages Window glazing
  • 20. Aerogel glazing – commercialization
  • 21. Aerogel glazing – specular vs. diffuse Comparison between specular clear glass glazing (left) and diffuse AGUs (right) T. Gao, et al., Applied Energy, (2014) submitted
  • 22. Aerogel glazing – controlled properties U value (W/m2K) AGU-14: 1.19 AGU-19: 0.87 AGU-29: 0.62 AGU-38: 0.47 T. Gao, et al., Applied Energy, 128 (2014) 27–34
  • 23. Aerogel glazing – energy savings
  • 24. Aerogel glazing – R&D potentials  Health, safety, and environmental (HSE) issues  Cost  Property control of aerogel granules  Stability and durability of silica aerogels and AGUs T. Ihara, et al., Energy and Buildings, (2014) submitted
  • 26. (1) Hollow silica nanospheres (HSNSs) T. Gao, et al., ACS Applied Materials & Interface, 5 (2013) 761–767
  • 27. HSNSs – template-assisted synthesis Polystyrene nanoparticles coated with SiO2 remove PS cores Hollow SiO2 nanospheres Advantage: very good size (diameter and layer thickness) control Disadvantage: the polystyrene template Improvement: other template materials with modified surfaces
  • 28. Dimension: Surface roughness: By controlling the size and the surface of PS template spheres, the dimension and the properties of hollow silica nanospheres can thus be adjusted.
  • 29. HSNSs – thermal property Inner diameter (nm)* Layer thickness (nm)* Thermal conductivity (W/mK)* Solid SiO2 300 - 0.089 NIM_5-1 250 50 0.067 NIM_6 50–300 10 0.045 NIM_3 200 25 0.024 NIM_1 150 15 0.020 Aerogel - - 0.015 * Uncertainty also varies with the measured values
  • 30. (2) Aerogel glass materials  Lightweight  Thermally insulating  Transparent  Mechanically strong
  • 31. Challenge: gel → glass transformation 1. The process economics 2. The target application – window glazings
  • 32. Er / GPa H / GPa Float glass 50.7 1.64 GT-900 39.1 4.78 GT-1000 68.4 9.51 Melting of silica at 900 ~ 1000°C Challenge: gel → glass transformation
  • 33. Aerogel glass materials - properties ρ (g/cm3) Tvis (%) at 500 nm k (W/(mK)) Er (GPa) Float glass 2.5 92.0 1.0 50.77 Aerogel glass 1.8 95.4 0.18 6 – 60 T. Gao, et al., Applied Physics A, 117 (2014) 799–808
  • 34. Perspective  We are in great search for alternate building materials. This can effectively be achieved through the emerging field of nanotechnology.  There is wide scope of research for the application of nanotechnology in the building industry.  The main limitation is the high manufacture cost of nanomaterials, also the concerns with the environmental impact.