The MC1XZDCR mounting card is designed to host ZDCR or ZDR series servo drives. It provides connectors for interfacing with the drive and mounting it. It has inputs and outputs for signals, power, and communication.
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Advanced motion controls mc1xzdcr
1. Mounting Card MC1XZDCR
Features Drive Compatibility
ZDR300EE12A8LDC
Drives Supported
ZDCR300EE12A8LDC
Axis Supported 1
Accessories
Description
The MC1XZDCR mounting card is designed to host a ZDCR or ZDR
Series DigiFlex® servo drive. This mounting card offers convenient
quick-disconnect connectors (mating screw terminals included) and
D-Sub connectors for easy interfacing. D-sub connectors are
provided for compatibility with DR100EE and DX/DC200 series
motor wiring configurations. A logic LED and power LED indicate
supply status.
Mounts ZDR or ZDCR drive
Single axis mounting card
All detachable connections
On-board signal conditioning
On-board CANopen transceiver for ZDCR
drives
On-board 8-position DIP switch for
communication settings
On-board jumpers for board configuration
Both screw terminal and D-Sub connections
for signal I/O
Screw terminal mating connectors included
Standard DIN tray dimensions
Inputs/Outputs
ƒ Programmable analog reference input (12-
bit resolution)
ƒ 2 programmable differential digital inputs
(Auxiliary Encoder or Step and Direction
input)
ƒ 3 programmable digital inputs
ƒ 3 programmable digital outputs
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2. Mounting Card MC1XZDCR
BLOCK DIAGRAM & SPECIFICATION SUMMARY
TX
GND
CAN_L
CAN_TERM
CAN_V+
GND
PROGR. OUTPUT 1...3
GND
+REF/PROGR. ANALOG IN 1
-REF/PROGR. ANALOG IN 1
+5V IN
MOT ENC A/B/I+
MOT ENC A/B/I-CAN_
H
CAN_GND
CAN
ISO
CAN
TRX
CAN_SHLD
13
15
5,21
14
16
10, 11 12
5,21
17, 19
18, 20
5,21
P2
1
4, 5
2, 3
11, 12
9, 10
7, 8
1
2
6
25,27,29
26,28,30
22,24,24
7, 8, 9
3
4
RX
JF1
JF2
JF4
JF8
PROGR. INPUT 1..3
P1
P1
MC1XZDCR
ZDCR...
ZDR...
+PROGR. INPUT 4,5
-PROGR. INPUT 4,5
10K
20K
20K
10K
10K
+5V
+5V
DECODING +5V
20K
20K
20K
20K
10K
+5V
+5V
10K
+HALL A,B,C
-HALL A,B,C
+5V
MOTOR A
MOTOR B
MOTOR C
8 POSITION DIP
SWITCH
HIGH VOLTAGE
GROUND
Mechanical Specifications
Mounting Signal Connector: P1 30-pin, dual-row, 2.54 mm pitch socket
Mounting Power Connector: P2 12-pin, 2.54 mm pitch socket
Feedback Connector: P3A* 8-port, 3.5 mm spaced insert connector
Feedback Connector: P3B* 8-port, 3.5 mm spaced insert connector
Signal Connector: P4* 8-port, 3.5 mm spaced insert connector
Signal Connector: P5* 8-port, 3.5 mm spaced insert connector
Power Connector: P6* 5-port, 5.08 mm spaced insert connector
Logic Power Connector: P7* 3-port, 5.08 mm spaced insert connector
CAN Communication Connector: PCAN 9-pin, male D-sub
RS232 Communication Connector: PCN1 9-pin, female D-sub
Signal Connector: PCN2 26-pin, high-density, female D-sub
Feedback Connector: PCN3 15-pin, high-density, female D-sub
Size (L x W x H) 6.55 x 2.83 x 0.64 inches
Weight (TBA)
Notes
∗ Mating connectors included.
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3. Mounting Card MC1XZDCR
PIN FUNCTIONS
P1 – Mounting Signal Connector
This connector mates directly to the drive. For pin functions refer to the drive datasheet.
P2 – Mounting Power Connector
This connector mates directly to the drive. For pin functions refer to the drive datasheet.
P3A – Feedback Connector
Pin Name Description I/O
1 +5V 5V output from 5V logic supply O
2 GND Ground GND
3 +HALL A
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
4 -HALL A Leave open in case of single ended Hall sensors. I
5 +HALL B
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
6 -HALL B Leave open in case of single ended Hall sensors. I
7 +HALL C
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
8 -HALL C Leave open in case of single ended Hall sensors. I
P3B – Feedback Connector
Pin Name Description I/O
1 +5V 5V output from 5V logic supply O
2 GND Ground GND
3 MOT ENC A+ Encoder Input. For single ended encoder signals, leave the A–
I
4 MOT ENC A-Differential
terminal open. I
5 MOT ENC B+ Encoder Input. For single ended encoder signals, leave the B–
I
6 MOT ENC B-Differential
terminal open. I
7 MOT ENC I+ Encoder Input. For single ended encoder signals, leave the I–
I
8 MOT ENC I-Differential
terminal open. I
P4 – Signal Connector
Pin Name Description I/O
1 +REF Differential reference signal input, 12-bit resolution. Can also be used as
I
2 -REF
programmable analog input 1. I
3 GND Ground GND
4 GND Ground GND
5 PDO1 Programmable digital output 1 O
6 PDO2 Programmable digital output 2 O
7 PDO3 Programmable digital output 3 O
8 GND Ground GND
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4. Mounting Card MC1XZDCR
P5 – Signal Connector
Pin Name Description I/O
1 PDI1 Programmable digital input 1 I
2 PDI2 Programmable digital input 2 I
3 PDI3 Programmable digital input 3 I
4 GND Ground GND
5 +PDI4 I
Programmable differential digital input, or Step+/Step- or Aux Enc A+/A-I
6 -PDI4
7 +PDI5 I
8 -PDI5
Programmable, differential digital input or Direction+/Direction - or Aux Enc
B+/B- I
P6 – Power Connector
Pin Name Description I/O
1 MOTOR A Motor phase A O
2 MOTOR B Motor phase B O
3 MOTOR C Motor phase C O
4 GND Ground GND
5 +HV DC motor power input. This input is used to supply power to the motor. I
P7 – Logic Power Connector
Pin Name Description I/O
1 +5V 5V logic supply I
2 GND Ground GND
3 CHASSIS Connected to PCN1, PCN2, PCN3 shells PE
PCAN – CAN Communication Connector
Pin Name Description I/O
1 N/C Not connected -
2 CAN_L CAN _L bus line (dominant low) I
3 CAN_GND CAN ground GND
4 N/C Not connected -
5 CAN_SHLD CAN shield, connected to Chassis PE
6 N/C Not connected -
7 CAN_H CAN_H bus line (dominant high) I
8 CAN_TERM Termination. Connect to CAN_H for CAN bus termination (120 Ohm) GND
9 CAN_V+
CAN external supply
7.5…24 VDC for isolated CAN interface
I
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5. Mounting Card MC1XZDCR
PCN1 – RS232 Communication Connector
Pin Name Description I/O
1 N/C Not connected -
2 TX/-TX RS232: Transmit; RS485: -TX O
3 RX/-RX RS232: Receive; RS485: -RX I
4 N/C Not connected -
5 GND Signal ground GND
6 +TX RS485: +TX O
7 N/C Not connected -
8 +RX RS485: +RX I
9 N/C Not connected -
PCN2 – Signal Connector
Pin Name Description I/O
1 PDO1 Programmable digital output O
2 GND Ground GND
3 PDO2 Programmable digital output O
4 +REF Differential reference signal input, 12-bit resolution. Can also be used as
I
5 -REF
programmable analog input 1. I
6 N/C Not Connected -
7 N/C Not Connected -
8 N/C Not Connected -
9 -PDI5 Programmable, differential digital input or Direction - or Aux Enc B- I
10 PDO3 Programmable digital output O
11 PDI1 Programmable digital input I
12 PDI2 Programmable digital input I
13 PDI3 Programmable digital input I
14 N/C Not Connected -
15 +5V OUT 5V output from 5V logic supply O
16 GND Ground GND
17 +PDI4 Programmable differential digital input, or Step+ or Aux Enc A+ I
18 +PDI5 Programmable, differential digital input or Direction+ or Aux Enc B+ I
19 N/C Not Connected -
20 MOT ENC A+ Encoder Output (from connector P3B, PCN3), not buffered O
21 MOT ENC A- O
22 MOT ENC B+ Encoder Output (from connector P3B, PCN3), not buffered O
23 MOT ENC B- O
24 MOT ENC I+ Encoder Output (from connector P3B, PCN3), not buffered O
25 MOT ENC I- O
26 -PDI4 Programmable differential digital input, or Step- or Aux Enc A- I
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6. Mounting Card MC1XZDCR
PCN3 – Feedback Connector
Pin Name Description I/O
1 +HALL A
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
2 +HALL B
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
3 +HALL C
Commutation sensor input. Can be used with single ended or differential Hall
sensors.
I
4 MOT ENC A+ Encoder Input. For single ended encoder signals, leave the A–
I
5 MOT ENC A-Differential
terminal open. I
6 MOT ENC B+ Encoder Input. For single ended encoder signals, leave the B–
I
7 MOT ENC B-Differential
terminal open. I
8 MOT ENC I+ Encoder Input. For single ended encoder signals, leave the I–
I
9 MOT ENC I-Differential
terminal open. I
10 -HALL A Leave open in case of single ended Hall sensors. I
11 -HALL B Leave open in case of single ended Hall sensors. I
12 GND Ground GND
13 +5V 5V output from 5V logic supply O
14 N/C Not Connected -
15 -HALL C Leave open in case of single ended Hall sensors. I
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7. Mounting Card MC1XZDCR
BOARD CONFIGURATION
Jumper Functions
Pins Connected
Jumper Description
None 1-2 2-3
JF1 RS232 CAN RS485
JF2
Communication interface selection. CAN is only available on the
ZDCR. RS485 is only available on the ZDR. RS232 CAN RS485
JF3 Place holder for spare jumpers. No functionality. - - -
JF4
For use with ZDCR only. Select to power the CAN interface
internally from an on-board power supply or externally from
CAN_V+ (12V) of the PCAN connector.
ZDR
External
CAN supply
(ZDCR)
Internal
CAN supply
(ZDCR)
JF5 Place holder for spare jumpers. No functionality. - - -
JF8
For use with ZDCR only. Selects drive to be the terminating node
in a CAN network.
ZDR or non-terminating
node
Terminating
node
-
DIP Switch Functions
CAN & RS232/RS485 Address Settings
Node-ID SW1 SW2 SW3 SW4 SW5 SW6
Load from non-volatile memory OFF OFF OFF OFF OFF OFF
1 ON OFF OFF OFF OFF OFF
2 OFF ON OFF OFF OFF OFF
3 ON ON OFF OFF OFF OFF
… … … … … … …
63 ON ON ON ON ON ON
CAN Bus & RS232/RS485 Bit Rate Settings
Bit Rate (bits/sec)
CAN RS232
SW7 SW8
Load from non-volatile memory Load from non-volatile memory OFF OFF
500K 9.6K ON OFF
250K 38.4K OFF ON
125K 115.2K ON ON
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8. Mounting Card MC1XZDCR
CONNECTOR INFORMATION
P1 – Mounting Signal Connector
Connector Information 30-pin, dual-row, 2.54 mm pitch header
Mating Connector Example No mating connector required. Mate directly to drive.
P2 – Mounting Power Connector
Connector Information 12-pin, 2.54 mm pitch header
Mating Connector Example No mating connector required. Mate directly to drive.
P3A – Feedback Connector
Connector Information 8-port, 3.5 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1840421
6 -HALL B
7 +HALL C
8 -HALL C
5 +HALL B
4 -HALL A
3 +HALL A
2 GND
1 +5V
P3B – Feedback Connector
Connector Information 8-port, 3.5 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1840421
5 MOT ENC B+
6 MOT ENC B-
7 MOT ENC I+
8 MOT ENC I-
4 MOT ENC A-
3 MOT ENC A+
2 GND
1 +5V
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9. Mounting Card MC1XZDCR
P4 – Signal Connector
Connector Information 8-port, 3.5 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1840421
7 PDO3
8 GND
5 PDO1
6 PDO2
4 GND
3 GND
2 -REF
1 +REF
P5 – Signal Connector
Connector Information 8-port, 3.5 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1840421
7 +PDI5
8 -PDI5
5 +PDI4
6 -PDI4
4 GND
3 PDI3
2 PDI2
1 PDI1
P6 – Power Connector
Connector Information 5-port, 5.08 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1757048or 1777316 (vertical screw terminal)
2 MOTOR B
1 MOTOR A
3 MOTOR C
4 GND
5 +HV
P7 – Logic Power Connector
Connector Information 3-port, 5.08 mm spaced insert connector
Mating Connector Example Phoenix Contact: P/N 1757022 or 1777293 (vertical screw terminal)
2 GND
1 +5V
3 CHASSIS
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10. Mounting Card MC1XZDCR
PCAN – CAN Communication Connector
Connector Information 9-pin, male D-sub
Mating Connector Example
AMP: Plug P/N 205203-3; Housing P/N 748677-1; Terminals P/N
745253-6 (loose) or 745253-2 (strip)
3 CAN_GND
5 CAN_SHLD
2 CAN_L
9 CAN_V+
8 CAN_TERM
7 CAN_H
PCN1 – RS232 Communication Connector
Connector Information 9-pin, female D-sub
Mating Connector Example
AMP: Plug P/N 205204-4; Housing P/N 748677-1; Terminals P/N 5-
66507-7 (loose) or 3-66507-0 (strip)
3 RX
2 TX
5 GND
PCN2 – Signal Connector
Connector Information 26-pin, high-density, female D-sub
Mating Connector Example
AMP: Plug P/N 748365-1; Housing P/N 748677-2; Terminals P/N
748333-4 (loose) or 748333-2 (strip)
PDO2
GND
1
2
3
5
4
9
+5V OUT
+PDI4
18
17
16
15
PDI2
PDO3
13
12
11
10
20
21
22
23
24
25
26
+PDI5
GND
PDI3
PDI1
MOT ENC A+
MOT ENC A-MOT
MOT ENC B+
ENC B-MOT
ENC I+
MOT ENC I-
-PDI4
PDO1
-REF
+REF
-PDI5
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11. Mounting Card MC1XZDCR
PCN3 – Feedback Connector
Connector Information 15-pin, high-density, female D-sub
Mating Connector Example
AMP: Plug P/N 748365-1; Housing P/N 748677-1; Terminals P/N
748333-4 (loose) or 748333-2 (strip)
MOT ENC A-MOT
ENC A+
+HALL C
+HALL B
1
2
3
5
4
+HALL A
MOT ENC B-MOT
ENC I+
MOT ENC I-MOT
10
9
8
7
6
-HALL A
ENC B+
11
12
13
15
GND
+5V
-HALL C
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12. Mounting Card MC1XZDCR
MOUNTING DIMENSIONS
ORDERING INFORMATION
1 X
Product Type
MC indicates mounting card
Axis
Number of axis supported
MC
Drive Indicator
Indicates the drive type(s) compatible with
the mounting card
ZDCR
Revision
Omit from part number when
ordering (ranges from A through Z)
Notes:
Revision
This letter is not required when placing an order.
Some letters are skipped when assigning revisions.
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