SlideShare a Scribd company logo
59th	
  EOQ	
  Quality	
  Congress	
  2015	
  
Athens,	
  Greece	
  	
  
ACHIEVING	
  EXCELLENCE	
  IN	
  QUALITY	
  BY	
  
TRANSFORMING	
  THE	
  CULTURE	
  
Carlos	
  de	
  Castro	
  
Novelis	
  AG	
  
Director	
  Quality	
  &	
  Con6nuous	
  Improvement	
  
carlos.decastro@novelis.com	
  
“Sustainable	
   excellent	
   results	
   requires	
   the	
  
transformaQon	
   of	
   a	
   culture	
   to	
   one	
   where	
  
every	
   single	
   person	
   is	
   engaged	
   every	
   day	
   in	
  
making	
   small,	
   and	
   from	
   Qme-­‐to-­‐Qme	
   large,	
  
changes.”	
  
Shingo	
  Model	
  
5P	
  Model	
  
Shingo	
  
EFQM	
  
Balanced	
  Scorecard	
  
Hines	
  Model	
  
McKinsey	
  7S	
  Model	
  
Porter:	
  CompeQQve	
  Advantage	
  
Molloy-­‐Delany	
  Model	
  
Ko^er:	
  Change	
  Management	
  
Improvement	
  programs	
  usually	
  start	
  with	
  Models	
  
And	
  there	
  are	
  plenty	
  of	
  them…	
  
ISO	
  9001	
  
SMED	
  
Pareto	
  	
  
Charts	
  
TPM	
  
JIT	
  
Kaizen	
  
Workshops	
  Ishikawa	
  
5S	
  
FMEA	
  
Kanban	
  LPA	
  
SPC	
  
Then	
  there	
  are	
  the	
  Tools	
  
And	
  if	
  it	
  doesn’t	
  work	
  we	
  try	
  to	
  tweak	
  the	
  order	
  of	
  things	
  
Quality
Safety
Reliability
Speed
Flexibility
Cost
ConQnuous	
  
Improvement	
  
Excellence
We	
  love	
  this	
  type	
  of	
  diagrams	
  	
  
But	
  what	
  are	
  the	
  real	
  issues?	
  
Focus	
  on	
  models	
  	
  
and	
  tools	
  
Rate	
  of	
  Improvement	
  
	
  0	
  	
  	
  	
  	
  	
  	
  	
  	
  1	
  	
  	
  	
  	
  	
  	
  	
  	
  2	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  3	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  4	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  5	
  	
  .	
  .	
  .	
  .	
  .	
  .	
  .	
  
Years	
  
Focus	
  on	
  behaviors	
  
and	
  aatudes	
  	
  
Why	
  improvement	
  doesn’t	
  s6ck	
  
when	
  we	
  focus	
  only	
  on	
  tools?	
  
 
‘CAN	
  YOU	
  SHOW	
  ME	
  
HOW	
  DID	
  YOU	
  
IMPROVE	
  QUALITY	
  
YESTERDAY	
  ON	
  THIS	
  
PRODUCTION	
  LINE	
  ?’	
  
	
  
‘UH…	
  UH…	
  WHERE	
  IS	
  
THE	
  BLACK	
  BELT?’	
  
	
  
MANAGEMENT	
  DOES	
  NOT	
  KNOW	
  
WHAT	
  HAPPENED	
  YESTERDAY…	
  
…	
  AND	
  OFTEN	
  NOTHING	
  HAPPENED!	
  
	
  
‘CAN	
  YOU	
  SHOW	
  ME	
  HOW	
  
YOU	
  ARE	
  IMPROVING	
  
QUALITY	
  ?’	
  	
  
	
  
‘OH,	
  YES!	
  I	
  WILL	
  SHOW	
  
YOU	
  THE	
  RESULTS	
  OF	
  
THE	
  PROJECT	
  THAT	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
I	
  WORKED…	
  3	
  MONTHS	
  
AGO	
  ON	
  …’	
  
	
  
A	
  FEW	
  EXAMPLES	
  IN	
  SOME	
  AREAS	
  
OF	
  THE	
  PLANT…	
  
One	
  day	
  in	
  the	
  life	
  of	
  a	
  produc6on	
  line…	
  
“OrganizaFons	
  are	
  like	
  automobiles.	
  They	
  don’t	
  
run	
  themselves,	
  except	
  downhill”	
  	
  
	
  
Manfred	
  Kets	
  de	
  Vries,	
  INSEAD	
  
How	
  to	
  promote	
  a	
  real	
  quality	
  culture?	
  
ü  The real place
ü  The real time
ü  The real actors
ü  The real parts
ü  The differences (good vs. bad)
ü  The data (as detailed as possible)
Culture:	
  	
  
–  The	
  6	
  reals	
  
–  Stop	
  imagina6on	
  and	
  blah,	
  blah!	
  
Commitment	
  and	
  Ac6vity	
  :	
  	
  
–  Teach	
  people	
  to	
  clarify	
  their	
  daily	
  plan	
  
–  Teach	
  people	
  work	
  standards	
  
–  Engage	
  in	
  one-­‐by-­‐one	
  problem	
  solving	
  	
  
–  What	
  did	
  I	
  improve	
  yesterday?	
  
Method	
  :	
  	
  
–  PDCA	
  /	
  8D	
  
–  Be	
  logical!	
  
| 11
Leader	
  
Team	
  
How	
  to	
  promote	
  a	
  real	
  quality	
  culture?	
  
Basic	
  tools	
  :	
  	
  
–  5W2H,	
  FTA,	
  5	
  Why’s	
  
–  Be	
  efficient!	
  
“The	
  only	
  thing	
  of	
  real	
  importance	
  that	
  leaders	
  do	
  is	
  to	
  
create	
  and	
  manage	
  culture.	
  If	
  you	
  do	
  not	
  manage	
  culture,	
  
it	
  manages	
  you,	
  and	
  you	
  may	
  not	
  even	
  be	
  aware	
  of	
  the	
  
extent	
  to	
  which	
  this	
  is	
  happening.”	
  	
  	
  
	
  
Edgar	
  Schein,	
  MIT	
  Sloan	
  School	
  of	
  Management	
  	
  
Achieving excellence in quality by transforming the culture

More Related Content

What's hot

Nudjed ux & compliance presentation
Nudjed   ux & compliance presentation Nudjed   ux & compliance presentation
Nudjed ux & compliance presentation
Nexer Digital
 
Design Thinking Meets Change Management
Design Thinking Meets Change ManagementDesign Thinking Meets Change Management
Design Thinking Meets Change Management
Lena Ross
 
Future ready learners workshop
Future ready learners workshopFuture ready learners workshop
Future ready learners workshop
Bridgetmck
 
About devops @SthlmDevOps 2014-01-20
About devops @SthlmDevOps 2014-01-20About devops @SthlmDevOps 2014-01-20
About devops @SthlmDevOps 2014-01-20
ulfmansson
 
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
UXDXConf
 
Impressions from Silicon Valley and beyond
 Impressions from Silicon Valley and beyond Impressions from Silicon Valley and beyond
Impressions from Silicon Valley and beyond
Els De Geyter
 
Defining agile as an organisational capability
Defining agile as an organisational capabilityDefining agile as an organisational capability
Defining agile as an organisational capability
Lena Ross
 
What part of "Agile Transformating" companies don't get???
What part of "Agile Transformating" companies don't get???What part of "Agile Transformating" companies don't get???
What part of "Agile Transformating" companies don't get???
Tathagat Varma
 
AgileHR 2021
AgileHR 2021AgileHR 2021
AgileHR 2021
Zuzana (Zuzi) Sochova
 
Your Coach is Killing Your Agility : Presented by Madhur Kathuria
Your Coach is Killing Your Agility : Presented by Madhur KathuriaYour Coach is Killing Your Agility : Presented by Madhur Kathuria
Your Coach is Killing Your Agility : Presented by Madhur Kathuria
oGuild .
 
SLP 2018 Customer Development
SLP 2018 Customer DevelopmentSLP 2018 Customer Development
SLP 2018 Customer Development
Noreen Whysel
 
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
Productized
 
Ops without Designers (Mark Boulton at DesignOps Summit 2018)
Ops without Designers (Mark Boulton at DesignOps Summit 2018)Ops without Designers (Mark Boulton at DesignOps Summit 2018)
Ops without Designers (Mark Boulton at DesignOps Summit 2018)
Rosenfeld Media
 
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
Agile Greece
 
Gavin Coughlan (Boost)
Gavin Coughlan (Boost)Gavin Coughlan (Boost)
Gavin Coughlan (Boost)
AgileNZ Conference
 
Agile Bank. Is it an Oxymoron?
Agile Bank. Is it an Oxymoron?Agile Bank. Is it an Oxymoron?
Agile Bank. Is it an Oxymoron?
Marco Trincardi
 

What's hot (16)

Nudjed ux & compliance presentation
Nudjed   ux & compliance presentation Nudjed   ux & compliance presentation
Nudjed ux & compliance presentation
 
Design Thinking Meets Change Management
Design Thinking Meets Change ManagementDesign Thinking Meets Change Management
Design Thinking Meets Change Management
 
Future ready learners workshop
Future ready learners workshopFuture ready learners workshop
Future ready learners workshop
 
About devops @SthlmDevOps 2014-01-20
About devops @SthlmDevOps 2014-01-20About devops @SthlmDevOps 2014-01-20
About devops @SthlmDevOps 2014-01-20
 
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
UXDX Stockholm - Building an autonomous team is fun, by Anna Sitnikova, May 8...
 
Impressions from Silicon Valley and beyond
 Impressions from Silicon Valley and beyond Impressions from Silicon Valley and beyond
Impressions from Silicon Valley and beyond
 
Defining agile as an organisational capability
Defining agile as an organisational capabilityDefining agile as an organisational capability
Defining agile as an organisational capability
 
What part of "Agile Transformating" companies don't get???
What part of "Agile Transformating" companies don't get???What part of "Agile Transformating" companies don't get???
What part of "Agile Transformating" companies don't get???
 
AgileHR 2021
AgileHR 2021AgileHR 2021
AgileHR 2021
 
Your Coach is Killing Your Agility : Presented by Madhur Kathuria
Your Coach is Killing Your Agility : Presented by Madhur KathuriaYour Coach is Killing Your Agility : Presented by Madhur Kathuria
Your Coach is Killing Your Agility : Presented by Madhur Kathuria
 
SLP 2018 Customer Development
SLP 2018 Customer DevelopmentSLP 2018 Customer Development
SLP 2018 Customer Development
 
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
"The 5 Personas of Product Management (and How to Hire for Them)" by Jason Shen
 
Ops without Designers (Mark Boulton at DesignOps Summit 2018)
Ops without Designers (Mark Boulton at DesignOps Summit 2018)Ops without Designers (Mark Boulton at DesignOps Summit 2018)
Ops without Designers (Mark Boulton at DesignOps Summit 2018)
 
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
Jürgen Dittmar, Cocondi - Management 3.0 | Agile Greece Summit 2015
 
Gavin Coughlan (Boost)
Gavin Coughlan (Boost)Gavin Coughlan (Boost)
Gavin Coughlan (Boost)
 
Agile Bank. Is it an Oxymoron?
Agile Bank. Is it an Oxymoron?Agile Bank. Is it an Oxymoron?
Agile Bank. Is it an Oxymoron?
 

Similar to Achieving excellence in quality by transforming the culture

Agile2016 Recap at the Lean and Agile Learning Network Meetup
Agile2016 Recap at the Lean and Agile Learning Network MeetupAgile2016 Recap at the Lean and Agile Learning Network Meetup
Agile2016 Recap at the Lean and Agile Learning Network Meetup
Joanna Vahlsing
 
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
Milan Juza
 
The Challenge of Lean
The Challenge of LeanThe Challenge of Lean
The Challenge of Lean
George Friesen
 
The Required Leadership for an Ophthalmic Practice
The Required Leadership for an Ophthalmic PracticeThe Required Leadership for an Ophthalmic Practice
The Required Leadership for an Ophthalmic Practice
Visionary Ophthamology
 
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
Snag
 
Lean thinking and the agile culture
Lean thinking and the agile cultureLean thinking and the agile culture
Lean thinking and the agile culture
Alejandro Claro Mosqueda
 
Agile2016 Recap at the Chicago Agile Open Space Meetup
Agile2016 Recap at the Chicago Agile Open Space MeetupAgile2016 Recap at the Chicago Agile Open Space Meetup
Agile2016 Recap at the Chicago Agile Open Space Meetup
Joanna Vahlsing
 
QA's lead role in agile transformations
QA's lead role in agile transformationsQA's lead role in agile transformations
QA's lead role in agile transformations
Dave Ungar
 
Transform your business: Create a Culture for Continuous Improvement - Prof D...
Transform your business: Create a Culture for Continuous Improvement - Prof D...Transform your business: Create a Culture for Continuous Improvement - Prof D...
Transform your business: Create a Culture for Continuous Improvement - Prof D...
Invest Northern Ireland
 
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
Joe Mechlinski
 
Achieving life and business dreams with project management 1
Achieving life and business dreams with project management 1Achieving life and business dreams with project management 1
Achieving life and business dreams with project management 1
SPOCE Project Management
 
Change management. Skills.
Change management. Skills.Change management. Skills.
Change management. Skills.Carles Debart
 
Lean System
Lean SystemLean System
Lean System
Mohit Joshi
 
Reboot your Agile Team - Conference presentation
Reboot your Agile Team - Conference presentationReboot your Agile Team - Conference presentation
Reboot your Agile Team - Conference presentation
Martin Lapointe, M.T.I.
 
How to Reboot Your Agile Team Agile 2017
How to Reboot Your Agile Team Agile 2017How to Reboot Your Agile Team Agile 2017
How to Reboot Your Agile Team Agile 2017
Maurizio Mancini
 
Turnover Reduction: A Complex (but Achievable) Goal
Turnover Reduction: A Complex (but Achievable) GoalTurnover Reduction: A Complex (but Achievable) Goal
Turnover Reduction: A Complex (but Achievable) Goal
Qualtrics
 
It's not lean, it's agile at scale.. the Hoshin Kanri way
It's not lean, it's agile at scale.. the Hoshin Kanri wayIt's not lean, it's agile at scale.. the Hoshin Kanri way
It's not lean, it's agile at scale.. the Hoshin Kanri way
Pierre E. NEIS
 
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, FoolproofUX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
UX STRAT
 
NABA SRSC - Make It Happen!, Karl Ahlrichs
NABA SRSC - Make It Happen!, Karl AhlrichsNABA SRSC - Make It Happen!, Karl Ahlrichs
NABA SRSC - Make It Happen!, Karl Ahlrichs
Business Learning Institute
 
NABA Symposium - Make it Happen, Karl Ahlrichs
NABA Symposium - Make it Happen, Karl AhlrichsNABA Symposium - Make it Happen, Karl Ahlrichs
NABA Symposium - Make it Happen, Karl Ahlrichs
Business Learning Institute
 

Similar to Achieving excellence in quality by transforming the culture (20)

Agile2016 Recap at the Lean and Agile Learning Network Meetup
Agile2016 Recap at the Lean and Agile Learning Network MeetupAgile2016 Recap at the Lean and Agile Learning Network Meetup
Agile2016 Recap at the Lean and Agile Learning Network Meetup
 
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
Why is it so hard? Agile adoption anti-patterns, how to spot them and what to...
 
The Challenge of Lean
The Challenge of LeanThe Challenge of Lean
The Challenge of Lean
 
The Required Leadership for an Ophthalmic Practice
The Required Leadership for an Ophthalmic PracticeThe Required Leadership for an Ophthalmic Practice
The Required Leadership for an Ophthalmic Practice
 
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
Being a Cultural Warrior: 3 Proven Practices for Driving Engagement and Effic...
 
Lean thinking and the agile culture
Lean thinking and the agile cultureLean thinking and the agile culture
Lean thinking and the agile culture
 
Agile2016 Recap at the Chicago Agile Open Space Meetup
Agile2016 Recap at the Chicago Agile Open Space MeetupAgile2016 Recap at the Chicago Agile Open Space Meetup
Agile2016 Recap at the Chicago Agile Open Space Meetup
 
QA's lead role in agile transformations
QA's lead role in agile transformationsQA's lead role in agile transformations
QA's lead role in agile transformations
 
Transform your business: Create a Culture for Continuous Improvement - Prof D...
Transform your business: Create a Culture for Continuous Improvement - Prof D...Transform your business: Create a Culture for Continuous Improvement - Prof D...
Transform your business: Create a Culture for Continuous Improvement - Prof D...
 
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
[WEBINAR] Four Powerful Systems That Only The BEST Companies Deploy
 
Achieving life and business dreams with project management 1
Achieving life and business dreams with project management 1Achieving life and business dreams with project management 1
Achieving life and business dreams with project management 1
 
Change management. Skills.
Change management. Skills.Change management. Skills.
Change management. Skills.
 
Lean System
Lean SystemLean System
Lean System
 
Reboot your Agile Team - Conference presentation
Reboot your Agile Team - Conference presentationReboot your Agile Team - Conference presentation
Reboot your Agile Team - Conference presentation
 
How to Reboot Your Agile Team Agile 2017
How to Reboot Your Agile Team Agile 2017How to Reboot Your Agile Team Agile 2017
How to Reboot Your Agile Team Agile 2017
 
Turnover Reduction: A Complex (but Achievable) Goal
Turnover Reduction: A Complex (but Achievable) GoalTurnover Reduction: A Complex (but Achievable) Goal
Turnover Reduction: A Complex (but Achievable) Goal
 
It's not lean, it's agile at scale.. the Hoshin Kanri way
It's not lean, it's agile at scale.. the Hoshin Kanri wayIt's not lean, it's agile at scale.. the Hoshin Kanri way
It's not lean, it's agile at scale.. the Hoshin Kanri way
 
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, FoolproofUX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
UX STRAT Europe 2019: Tom Ablewhite, Jamie Horne, Foolproof
 
NABA SRSC - Make It Happen!, Karl Ahlrichs
NABA SRSC - Make It Happen!, Karl AhlrichsNABA SRSC - Make It Happen!, Karl Ahlrichs
NABA SRSC - Make It Happen!, Karl Ahlrichs
 
NABA Symposium - Make it Happen, Karl Ahlrichs
NABA Symposium - Make it Happen, Karl AhlrichsNABA Symposium - Make it Happen, Karl Ahlrichs
NABA Symposium - Make it Happen, Karl Ahlrichs
 

More from Carlos de Castro

Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdfAutonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
Carlos de Castro
 
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
Carlos de Castro
 
OMTEC-2015_Mazzeo_BIQ.pdf
OMTEC-2015_Mazzeo_BIQ.pdfOMTEC-2015_Mazzeo_BIQ.pdf
OMTEC-2015_Mazzeo_BIQ.pdf
Carlos de Castro
 
barilla_suppliers_performance_evaluation (2).pdf
barilla_suppliers_performance_evaluation (2).pdfbarilla_suppliers_performance_evaluation (2).pdf
barilla_suppliers_performance_evaluation (2).pdf
Carlos de Castro
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
Carlos de Castro
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
Carlos de Castro
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
Carlos de Castro
 
Changing how we change v5
Changing how we change v5Changing how we change v5
Changing how we change v5
Carlos de Castro
 
Retaining and Increasing Brand Loyalty and Reputation
Retaining and Increasing Brand Loyalty and ReputationRetaining and Increasing Brand Loyalty and Reputation
Retaining and Increasing Brand Loyalty and ReputationCarlos de Castro
 

More from Carlos de Castro (9)

Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdfAutonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
Autonomous Tomorrow - inside autonomous systems on the factory floor ebook.pdf
 
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
UK-Lean-Summit-2016-Learning-Lean-Lean-Learning-Learning-through-Problem-Solv...
 
OMTEC-2015_Mazzeo_BIQ.pdf
OMTEC-2015_Mazzeo_BIQ.pdfOMTEC-2015_Mazzeo_BIQ.pdf
OMTEC-2015_Mazzeo_BIQ.pdf
 
barilla_suppliers_performance_evaluation (2).pdf
barilla_suppliers_performance_evaluation (2).pdfbarilla_suppliers_performance_evaluation (2).pdf
barilla_suppliers_performance_evaluation (2).pdf
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 3-3
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 1-3
 
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
FROM LINEAR TO EXPONENTIAL OPERATIONAL EXCELLENCE 2-3
 
Changing how we change v5
Changing how we change v5Changing how we change v5
Changing how we change v5
 
Retaining and Increasing Brand Loyalty and Reputation
Retaining and Increasing Brand Loyalty and ReputationRetaining and Increasing Brand Loyalty and Reputation
Retaining and Increasing Brand Loyalty and Reputation
 

Recently uploaded

一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
gcljeuzdu
 
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
juniourjohnstone
 
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
CIOWomenMagazine
 
Training- integrated management system (iso)
Training- integrated management system (iso)Training- integrated management system (iso)
Training- integrated management system (iso)
akaash13
 
Leadership Ethics and Change, Purpose to Impact Plan
Leadership Ethics and Change, Purpose to Impact PlanLeadership Ethics and Change, Purpose to Impact Plan
Leadership Ethics and Change, Purpose to Impact Plan
Muhammad Adil Jamil
 
Founder-Game Director Workshop (Session 1)
Founder-Game Director  Workshop (Session 1)Founder-Game Director  Workshop (Session 1)
Founder-Game Director Workshop (Session 1)
Amir H. Fassihi
 
Modern Database Management 12th Global Edition by Hoffer solution manual.docx
Modern Database Management 12th Global Edition by Hoffer solution manual.docxModern Database Management 12th Global Edition by Hoffer solution manual.docx
Modern Database Management 12th Global Edition by Hoffer solution manual.docx
ssuserf63bd7
 
W.H.Bender Quote 65 - The Team Member and Guest Experience
W.H.Bender Quote 65 - The Team Member and Guest ExperienceW.H.Bender Quote 65 - The Team Member and Guest Experience
W.H.Bender Quote 65 - The Team Member and Guest Experience
William (Bill) H. Bender, FCSI
 
TCS AI for Business Study – Key Findings
TCS AI for Business Study – Key FindingsTCS AI for Business Study – Key Findings
TCS AI for Business Study – Key Findings
Tata Consultancy Services
 

Recently uploaded (9)

一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
一比一原版杜克大学毕业证(Duke毕业证)成绩单留信认证
 
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
SOCIO-ANTHROPOLOGY FACULTY OF NURSING.....
 
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...
 
Training- integrated management system (iso)
Training- integrated management system (iso)Training- integrated management system (iso)
Training- integrated management system (iso)
 
Leadership Ethics and Change, Purpose to Impact Plan
Leadership Ethics and Change, Purpose to Impact PlanLeadership Ethics and Change, Purpose to Impact Plan
Leadership Ethics and Change, Purpose to Impact Plan
 
Founder-Game Director Workshop (Session 1)
Founder-Game Director  Workshop (Session 1)Founder-Game Director  Workshop (Session 1)
Founder-Game Director Workshop (Session 1)
 
Modern Database Management 12th Global Edition by Hoffer solution manual.docx
Modern Database Management 12th Global Edition by Hoffer solution manual.docxModern Database Management 12th Global Edition by Hoffer solution manual.docx
Modern Database Management 12th Global Edition by Hoffer solution manual.docx
 
W.H.Bender Quote 65 - The Team Member and Guest Experience
W.H.Bender Quote 65 - The Team Member and Guest ExperienceW.H.Bender Quote 65 - The Team Member and Guest Experience
W.H.Bender Quote 65 - The Team Member and Guest Experience
 
TCS AI for Business Study – Key Findings
TCS AI for Business Study – Key FindingsTCS AI for Business Study – Key Findings
TCS AI for Business Study – Key Findings
 

Achieving excellence in quality by transforming the culture

  • 1. 59th  EOQ  Quality  Congress  2015   Athens,  Greece     ACHIEVING  EXCELLENCE  IN  QUALITY  BY   TRANSFORMING  THE  CULTURE   Carlos  de  Castro   Novelis  AG   Director  Quality  &  Con6nuous  Improvement   carlos.decastro@novelis.com  
  • 2. “Sustainable   excellent   results   requires   the   transformaQon   of   a   culture   to   one   where   every   single   person   is   engaged   every   day   in   making   small,   and   from   Qme-­‐to-­‐Qme   large,   changes.”   Shingo  Model  
  • 3. 5P  Model   Shingo   EFQM   Balanced  Scorecard   Hines  Model   McKinsey  7S  Model   Porter:  CompeQQve  Advantage   Molloy-­‐Delany  Model   Ko^er:  Change  Management   Improvement  programs  usually  start  with  Models   And  there  are  plenty  of  them…   ISO  9001  
  • 4. SMED   Pareto     Charts   TPM   JIT   Kaizen   Workshops  Ishikawa   5S   FMEA   Kanban  LPA   SPC   Then  there  are  the  Tools  
  • 5. And  if  it  doesn’t  work  we  try  to  tweak  the  order  of  things  
  • 6. Quality Safety Reliability Speed Flexibility Cost ConQnuous   Improvement   Excellence We  love  this  type  of  diagrams     But  what  are  the  real  issues?  
  • 7. Focus  on  models     and  tools   Rate  of  Improvement    0                  1                  2                    3                      4                    5    .  .  .  .  .  .  .   Years   Focus  on  behaviors   and  aatudes     Why  improvement  doesn’t  s6ck   when  we  focus  only  on  tools?  
  • 8.   ‘CAN  YOU  SHOW  ME   HOW  DID  YOU   IMPROVE  QUALITY   YESTERDAY  ON  THIS   PRODUCTION  LINE  ?’     ‘UH…  UH…  WHERE  IS   THE  BLACK  BELT?’     MANAGEMENT  DOES  NOT  KNOW   WHAT  HAPPENED  YESTERDAY…   …  AND  OFTEN  NOTHING  HAPPENED!     ‘CAN  YOU  SHOW  ME  HOW   YOU  ARE  IMPROVING   QUALITY  ?’       ‘OH,  YES!  I  WILL  SHOW   YOU  THE  RESULTS  OF   THE  PROJECT  THAT                     I  WORKED…  3  MONTHS   AGO  ON  …’     A  FEW  EXAMPLES  IN  SOME  AREAS   OF  THE  PLANT…   One  day  in  the  life  of  a  produc6on  line…  
  • 9. “OrganizaFons  are  like  automobiles.  They  don’t   run  themselves,  except  downhill”       Manfred  Kets  de  Vries,  INSEAD  
  • 10. How  to  promote  a  real  quality  culture?   ü  The real place ü  The real time ü  The real actors ü  The real parts ü  The differences (good vs. bad) ü  The data (as detailed as possible)
  • 11. Culture:     –  The  6  reals   –  Stop  imagina6on  and  blah,  blah!   Commitment  and  Ac6vity  :     –  Teach  people  to  clarify  their  daily  plan   –  Teach  people  work  standards   –  Engage  in  one-­‐by-­‐one  problem  solving     –  What  did  I  improve  yesterday?   Method  :     –  PDCA  /  8D   –  Be  logical!   | 11 Leader   Team   How  to  promote  a  real  quality  culture?   Basic  tools  :     –  5W2H,  FTA,  5  Why’s   –  Be  efficient!  
  • 12. “The  only  thing  of  real  importance  that  leaders  do  is  to   create  and  manage  culture.  If  you  do  not  manage  culture,   it  manages  you,  and  you  may  not  even  be  aware  of  the   extent  to  which  this  is  happening.”         Edgar  Schein,  MIT  Sloan  School  of  Management