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PROJECT PREPARED BYPROJECT PREPARED BY
SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 25350004 And 09330994115Phone: +91 33 25350003 & +91 33 25350004 And 09330994115
Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in
Manufacturing Complete RangeManufacturing Complete Range
Of Pure White Fiber CottonOf Pure White Fiber Cotton
FromFrom
Textile Mill WasteTextile Mill Waste
MARKETABLE PRODUCTSMARKETABLE PRODUCTS
Pure White Cotton FiberPure White Cotton Fiber
• Absorbent GradeAbsorbent Grade
• Nonabsorbent GradeNonabsorbent Grade
RAW MATERIALS REQUIREDRAW MATERIALS REQUIRED
1.1. Yarn WasteYarn Waste
2.2. Spinning WasteSpinning Waste
3.3. Coloured Hosiery WasteColoured Hosiery Waste
4.4. Coloured Overlock Cutting WasteColoured Overlock Cutting Waste
5.5. Cotton Cut Waste ClipCotton Cut Waste Clip
6.6. Spinning Mill Dropping WasteSpinning Mill Dropping Waste
7.7. Dark Coloured Hosiery ClipDark Coloured Hosiery Clip
8.8. Jeans/Denim WasteJeans/Denim Waste
Picture Of Different Raw materialsPicture Of Different Raw materials
100% Cotton Based
Textile Waste Easily
Available In Local Market
Yarn Waste From SpinningYarn Waste From Spinning
MillMill
Cotton Sliver WasteCotton Sliver Waste
Cotton dropping wasteCotton dropping waste
Cotton flat wasteCotton flat waste
Cotton chindi wasteCotton chindi waste
Cotton Blow Room WasteCotton Blow Room Waste
Spinning Mixed WasteSpinning Mixed Waste
Coloured Hosiery Cutting WasteColoured Hosiery Cutting Waste
Colour Over lock CuttingColour Over lock Cutting
WasteWaste
Cotton-Cut-Waste-ClipCotton-Cut-Waste-Clip
Machine Dropping WasteMachine Dropping Waste
Dark Coloured Underwear WasteDark Coloured Underwear Waste
Denim Coloured Jeans WasteDenim Coloured Jeans Waste
Manufacturing Process Waste to Cotton FiberManufacturing Process Waste to Cotton Fiber
1.1. Opening of Pressed bale.Opening of Pressed bale.
2.2. Manual Cleaning Of Foreign Material.Manual Cleaning Of Foreign Material.
3.3. Air Blowing For Dust Removal.Air Blowing For Dust Removal.
4.4. Loaded in Pressure Kier For Scouring.Loaded in Pressure Kier For Scouring.
5.5. Bleaching Of all Waste to Ultra White.Bleaching Of all Waste to Ultra White.
6.6. Cutting Of Waste material to 1 Sq. Inch.Cutting Of Waste material to 1 Sq. Inch.
7.7. Opening To Semi Fiber Stage.Opening To Semi Fiber Stage.
8.8. Cleaning And Fiber making.Cleaning And Fiber making.
9.9. Pure White Cotton Fiber Bale PressingPure White Cotton Fiber Bale Pressing
STEP BY STEPSTEP BY STEP
PRODUCTIONPRODUCTION
List of plant & machinesList of plant & machines
Air blowing chamberAir blowing chamber
Automatic Pressure Kier MachineAutomatic Pressure Kier Machine
Ms pressure kier machineMs pressure kier machine
Pre Heater MachinePre Heater Machine
Inside Preheater machineInside Preheater machine
Isothermal Oil HeaterIsothermal Oil Heater
Bleaching & washing MachineBleaching & washing Machine
Neutralization ChamberNeutralization Chamber
Hydroextraction MachineHydroextraction Machine
Conveyor dryer MachineConveyor dryer Machine
HAG FOR HOT AIR TO DRYERHAG FOR HOT AIR TO DRYER
Dryed bleached wasteDryed bleached waste
DRYED COTTON CUTTERDRYED COTTON CUTTER
CUTTED COTTON OPENERCUTTED COTTON OPENER
PURE WHITE COTTON FIBER MAKING MACHINEPURE WHITE COTTON FIBER MAKING MACHINE
PURE WHITE COTTON FIBERPURE WHITE COTTON FIBER
COTTON FIBER BALE PRESS MACHINECOTTON FIBER BALE PRESS MACHINE
Finished product : cottonFinished product : cotton
fiber in pressed balefiber in pressed bale
Power requirementPower requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME
NOS. OF MACHINE
REQUIRED
EACH MOTOR
HP
TOTAL MOTOR
HP.
Air Blowing Chamber 1 10 10
Pressure Kier 2 7.5 15
Preheater 2 0 0
Thermal Oil Heater 1 9 9
Bleaching Chamber 1 15 15
Hydroextractor 1 10 10
Conveyor Dryer 1 20 20
Hot Air Generator 1 7.5 7.5
Dryed Cotton Cutter 1 10 10
Cutted Cotton Opener 2 15 30
Fiber Making Machine 6 9.5 57
Bale Press Machine 1 10 10
TOTAL 193.5
Water requirementWater requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL WATER REQUIREMENT PER DAY IN LTRS
Air Blowing Chamber 0
Pressure Kier 12000
Preheater 0
Thermal Oil Heater 1000
Bleaching Chamber 10000
Hydroextractor 0
Conveyor Dryer 0
Hot Air Generator 0
Dryed Cotton Cutter 0
Cutted Cotton Opener 0
Fiber Making Machine 0
Bale Press Machine 0
Misc. 3000
TOTAL 26000
Manpower requirementManpower requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL number of manpower required per day
Air Blowing Chamber 0
Pressure Kier 4
Preheater 0
Thermal Oil Heater 0
Bleaching Chamber 4
Hydroextractor 2
Conveyor Dryer 2
Hot Air Generator 0
Dryed Cotton Cutter 1
Cutted Cotton Opener 1
Fiber Making Machine 2
Bale Press Machine 2
Misc. 4
TOTAL 22
Building area : working floorBuilding area : working floor
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME area requirement including working space in sq. ft.
Air Blowing Chamber 100
Pressure Kier 1000
Preheater 100
Thermal Oil Heater 600
Bleaching Chamber 500
Hydroextractor 300
Conveyor Dryer 500
Hot Air Generator 100
Dryed Cotton Cutter 200
Cutted Cotton Opener 200
Fiber Making Machine 700
Bale Press Machine 300
Misc. 500
TOTAL 5100
Godown spaceGodown space
requirementrequirement
Details Area in Sq. Ft.
Raw Waste Cotton Storage 1000
Finished Cotton Storage 500
Chemical Storage 200
Machine Spares & Maintenance 1000
Total 2700
THANKSTHANKS
For more detailsFor more details
please contactplease contact
SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811
Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in

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Any Type of Coloured Cotton Waste to Pure White Cotton Fiber Project

  • 1. PROJECT PREPARED BYPROJECT PREPARED BY SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES Phone: +91 33 25350003 & +91 33 25350004 And 09330994115Phone: +91 33 25350003 & +91 33 25350004 And 09330994115 Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in Manufacturing Complete RangeManufacturing Complete Range Of Pure White Fiber CottonOf Pure White Fiber Cotton FromFrom Textile Mill WasteTextile Mill Waste
  • 2. MARKETABLE PRODUCTSMARKETABLE PRODUCTS Pure White Cotton FiberPure White Cotton Fiber • Absorbent GradeAbsorbent Grade • Nonabsorbent GradeNonabsorbent Grade
  • 3. RAW MATERIALS REQUIREDRAW MATERIALS REQUIRED 1.1. Yarn WasteYarn Waste 2.2. Spinning WasteSpinning Waste 3.3. Coloured Hosiery WasteColoured Hosiery Waste 4.4. Coloured Overlock Cutting WasteColoured Overlock Cutting Waste 5.5. Cotton Cut Waste ClipCotton Cut Waste Clip 6.6. Spinning Mill Dropping WasteSpinning Mill Dropping Waste 7.7. Dark Coloured Hosiery ClipDark Coloured Hosiery Clip 8.8. Jeans/Denim WasteJeans/Denim Waste
  • 4. Picture Of Different Raw materialsPicture Of Different Raw materials 100% Cotton Based Textile Waste Easily Available In Local Market
  • 5. Yarn Waste From SpinningYarn Waste From Spinning MillMill
  • 10. Cotton Blow Room WasteCotton Blow Room Waste
  • 12. Coloured Hosiery Cutting WasteColoured Hosiery Cutting Waste
  • 13. Colour Over lock CuttingColour Over lock Cutting WasteWaste
  • 16. Dark Coloured Underwear WasteDark Coloured Underwear Waste
  • 17. Denim Coloured Jeans WasteDenim Coloured Jeans Waste
  • 18. Manufacturing Process Waste to Cotton FiberManufacturing Process Waste to Cotton Fiber 1.1. Opening of Pressed bale.Opening of Pressed bale. 2.2. Manual Cleaning Of Foreign Material.Manual Cleaning Of Foreign Material. 3.3. Air Blowing For Dust Removal.Air Blowing For Dust Removal. 4.4. Loaded in Pressure Kier For Scouring.Loaded in Pressure Kier For Scouring. 5.5. Bleaching Of all Waste to Ultra White.Bleaching Of all Waste to Ultra White. 6.6. Cutting Of Waste material to 1 Sq. Inch.Cutting Of Waste material to 1 Sq. Inch. 7.7. Opening To Semi Fiber Stage.Opening To Semi Fiber Stage. 8.8. Cleaning And Fiber making.Cleaning And Fiber making. 9.9. Pure White Cotton Fiber Bale PressingPure White Cotton Fiber Bale Pressing
  • 19. STEP BY STEPSTEP BY STEP PRODUCTIONPRODUCTION
  • 20. List of plant & machinesList of plant & machines
  • 21. Air blowing chamberAir blowing chamber
  • 22. Automatic Pressure Kier MachineAutomatic Pressure Kier Machine
  • 23. Ms pressure kier machineMs pressure kier machine
  • 24. Pre Heater MachinePre Heater Machine
  • 25. Inside Preheater machineInside Preheater machine
  • 27. Bleaching & washing MachineBleaching & washing Machine
  • 31. HAG FOR HOT AIR TO DRYERHAG FOR HOT AIR TO DRYER
  • 32. Dryed bleached wasteDryed bleached waste
  • 33. DRYED COTTON CUTTERDRYED COTTON CUTTER
  • 34. CUTTED COTTON OPENERCUTTED COTTON OPENER
  • 35. PURE WHITE COTTON FIBER MAKING MACHINEPURE WHITE COTTON FIBER MAKING MACHINE
  • 36. PURE WHITE COTTON FIBERPURE WHITE COTTON FIBER
  • 37. COTTON FIBER BALE PRESS MACHINECOTTON FIBER BALE PRESS MACHINE
  • 38. Finished product : cottonFinished product : cotton fiber in pressed balefiber in pressed bale
  • 39. Power requirementPower requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT MACHINE NAME NOS. OF MACHINE REQUIRED EACH MOTOR HP TOTAL MOTOR HP. Air Blowing Chamber 1 10 10 Pressure Kier 2 7.5 15 Preheater 2 0 0 Thermal Oil Heater 1 9 9 Bleaching Chamber 1 15 15 Hydroextractor 1 10 10 Conveyor Dryer 1 20 20 Hot Air Generator 1 7.5 7.5 Dryed Cotton Cutter 1 10 10 Cutted Cotton Opener 2 15 30 Fiber Making Machine 6 9.5 57 Bale Press Machine 1 10 10 TOTAL 193.5
  • 40. Water requirementWater requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT MACHINE NAME TOTAL WATER REQUIREMENT PER DAY IN LTRS Air Blowing Chamber 0 Pressure Kier 12000 Preheater 0 Thermal Oil Heater 1000 Bleaching Chamber 10000 Hydroextractor 0 Conveyor Dryer 0 Hot Air Generator 0 Dryed Cotton Cutter 0 Cutted Cotton Opener 0 Fiber Making Machine 0 Bale Press Machine 0 Misc. 3000 TOTAL 26000
  • 41. Manpower requirementManpower requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT MACHINE NAME TOTAL number of manpower required per day Air Blowing Chamber 0 Pressure Kier 4 Preheater 0 Thermal Oil Heater 0 Bleaching Chamber 4 Hydroextractor 2 Conveyor Dryer 2 Hot Air Generator 0 Dryed Cotton Cutter 1 Cutted Cotton Opener 1 Fiber Making Machine 2 Bale Press Machine 2 Misc. 4 TOTAL 22
  • 42. Building area : working floorBuilding area : working floor FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT MACHINE NAME area requirement including working space in sq. ft. Air Blowing Chamber 100 Pressure Kier 1000 Preheater 100 Thermal Oil Heater 600 Bleaching Chamber 500 Hydroextractor 300 Conveyor Dryer 500 Hot Air Generator 100 Dryed Cotton Cutter 200 Cutted Cotton Opener 200 Fiber Making Machine 700 Bale Press Machine 300 Misc. 500 TOTAL 5100
  • 43. Godown spaceGodown space requirementrequirement Details Area in Sq. Ft. Raw Waste Cotton Storage 1000 Finished Cotton Storage 500 Chemical Storage 200 Machine Spares & Maintenance 1000 Total 2700
  • 44. THANKSTHANKS For more detailsFor more details please contactplease contact SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811 Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in