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International Journal of Research in Engineering and Science (IJRES)
ISSN (Online): 2320-9364, ISSN (Print): 2320-9356
www.ijres.org Volume 2 Issue 8 ǁ August. 2014 ǁ PP.01-09
www.ijres.org 1 | Page
PID Compensator Control Scheme of Synchronous Buck DC-DC
Converter with ZVS Logic Circuit
Nivya K Chandran1
, Mary P Varghese2
1
Department of Electrical and Electronics Engineering,Vidya Academy of Science and Technology, India
2
Department of Electrical and Electronics Engineering,Vidya Academy of Science and Technology, India
Abstract : This paper deals with PID compensator control of Synchronous Rectifier (SR) Buck Converter to
improve its conversion efficiency under different load conditions with the help of a Zero Voltage
Switching(ZVS)Logic Circuit. Since the freewheeling diode is replaced by a high frequency switch MOSFET in
this buck configuration, the SR control technique itself will be sufficient under heavy load condition to attain
better normal mode performance. However, this technique does not hold well in light load condition, due to
increased switching losses. A newPID compensator control techniqueis introduced in the paper will enable
synchronous buck converter to realize ZVS, while feeding light load. This is also cost effective and highly
efficient simple control method without use of extra auxiliary switches and RLC components. This control
technique also proved to be efficient under input voltage variations. Simulation is done for proving stabilization
provided by the PID compensator with the help of ZVS logic circuit for synchronous rectifier (SR) buck
converter in MATLAB Simulink.
Keywords -Discontinuous Conduction Mode (DCM), Proportional-Integral-Derivative (PID), Synchronous
Rectifier (SR), Zero Current Detector (ZCD), Zero Voltage Switching (ZVS)
I. Introduction
Over the years of development in the portable device industry, different requirements such as improved
battery life, small size, low cost, high efficiency and easy control are to be satisfied for a better portable device.
The day by day increasing energy demand from power systems has made power consumption as the first
preference. To almost achieve these demands, engineers worked hard to develop efficient conversion
techniques. High efficiency conversion of power supplies helps to decrease the battery-operated devices power
consumption, and thereby increases the devices operating life and also achieves reduced battery drain. In
addition, if a fairly large amount of power is dissipated by these power devices, they should be adequately
cooled by mounting on heat sinks. Thus the heat can be transferred to the air in the surrounding atmosphere.
Heat sinks and other cooling arrangements will make the whole system bulky and large. The need for heat sinks
and relaxes thermal design considerations will be reduced by decreased power dissipation in the power supply.
These added benefits will result in the popularity of switching regulators which have fairly high efficiency and
small size [2].
In synchronous buck DC-DC converterconfiguration [3], the two MOSFETs used are synchronized and can
be shown in figure 1. Synchronous Buck converter is similar to the conventionalbuck converterexcept the
freewheeling diode is paralleled with SR switch Q2so that conduction loss is reduced.It is observed that the
efficiency decreases when the load becomes heavy or light. As load becomes light especially where the load
current is small, the efficiency drops to extremely low very quickly. Since the portable devices are operating in
low-power standby mode for a majority of the time, which is in the light load condition, the poor load efficiency
at this condition can ridiculously reduce the battery operating time. Thus light-load efficiency improvement is
critical and important for portable devices. [4]
Figure 1. Synchronous Buck DC-DC Converter
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 2 | Page
Many techniques have been proposed to reduce the switching losses arising from switching frequency.
Pulse width modulation (PWM)[5], Pulse frequency modulation (PFM) control [6] [7], [8] and double-mode
control with pulse width modulation (PWM) and pulse frequency modulation (PFM) have been widely used [9].
According to the previous researches, the PWM-controlled converter has lower conversion efficiency than the
PFM-controlled converter in light loads, whereas in heavy load condition, the PWM-controlled converter has
got better conversion efficiency compared to PFM-controlled converter[10]-[13]. Therefore, some studies
decided to combine the advantages of both the control methods to form a new control method called Dual mode
control. In this technique, PFM is used in light load condition, whereas PWM is chosen in heavy load condition.
This method can achieve better efficiency and also the nonlinear inductor is used for lowering switching
frequency at light load condition [14]. However, large output voltage transients and sub harmonic noise occurs
during transition between PWM and PFM. The switching frequency is also unpredictable and requires
complicated fabrication materials because of the variable frequency operation. But other technique namely
resonant gate drive uses an inductor and two diodes provided to clamp and recover drive energy (clamped gate
voltage). Also the circuit timing is adjusted to cycle inductor current during driving transitions (fast driving
speed) [15] - [17]. But the requirement of extra auxiliary switch and passive components and gate-source
voltage over drive are its disadvantages. Several techniques like zero voltage switching (ZVS) [18] - [20] and
digital control [21]-[23], have been used, but the application of these techniques are seem to be much
complicated. ZVS and the digital control technique have better performance but need extra auxiliary switches
and RLC passive components. Moreover, the controller used is a digital system processor which will result
overall cost to be high.
The new control strategy with PID compensator and ZVS control logic in this paper enables an SR buck
converter to have increased light load efficiency with ZVS technique without the requirement of extra auxiliary
switches or RLC passive components. This control technique is of least cost and control method is also easy.
Furthermore, the SR control strategy can be used to a dc low voltage outputs. The output voltage V (t) must be
maintained within specified limits irrespective of the changes in the input line voltages and output loads. This is
accomplished by using negative- feedback control system, where converter output VO is compared with its
reference value VO,ref. The compensated error amplifier (PID compensator network) produces the control voltage
which is used to adjust the duty cycle„d‟ of the switches in the converter. But in this converter type, no auxiliary
circuit is present for reducing the switching losses. Thus this converter can be used only for low switching
frequency applications.
II. Operating Stages
The operation of an SR buck converter grouped into eight stages based on the status of the two switches and
load conditions. The oscillograph of the inductor current and control signals in the eight operating stages of an
SR buck converter is shown in Figure 3. Based on different load conditions whether heavy load or light load and
according to the methods introduced here, there are two kinds of operating stage combinations. The first
operating stage combination is in the heavy load condition, i.e., Stage 1-Stage 2; whereas the second operating
stage combination is in the light load condition, i.e., Stage 1-Stage 6.The following assumptions are made to
simplify the analysis.
1. The output load voltage is assumed as constant voltage source due to large output capacitance.
2. No losses occur in any part of the circuit, i.e. all components in the circuit are assumed to be ideal.
2.1 Stage 1(t0 -t1):
In this state, the main switch Q1 is turned ON and the SR complementary switch Q2 is made to turn OFF.
The path of conduction is shown in figure 2.
𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟎 +
𝑽 𝒊𝒏−𝑽 𝑶
𝑳
(𝒕 − 𝒕 𝟎)(1)
The inductive current equation is given above is same as that of stage 1 of heavy load condition.
2.2 Stage 2(t1- t2):
At the instant of t1, the SR complementary switch Q2 is switched ON and the main switch Q1 is made to
turn OFF. The path of conduction is shown in figure 2 .The inductive current equation and the parasitic
capacitive voltage equation is the same as that of stage 2 in heavy load condition and can be expressed as
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 3 | Page
𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟏 +
−𝑽 𝑶
𝑳
(𝒕 − 𝒕 𝟏)(2)
𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝑽𝒊𝒏 (3)
Figure 2. Operating stages of SR Buck Converter (stage1 –stage6)
2.3 Stage 3(t2- t3):
The current through the inductor has dropped to zero at the time instant t2. To avoid energy losses in the SR
buck converter, the SR complementary switch Q2 is made to turn OFF. In this stage, the output inductor L begin
to resonate with the parasitic capacitors Coss of switches Q1 and Q2 , which makes Coss1 to be discharged and
other Coss2 to be charged. The inductive current iL(t) and parasitic capacitive voltage vCoss1 can be given by:
𝒊 𝑳 𝒕 =
𝑽 𝟎
𝒁
𝒔𝒊𝒏𝝎(𝒕 − 𝒕 𝟐) (4)
𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = (𝑽𝒊𝒏 − 𝑽 𝟎) + 𝑽 𝟎 𝒄𝒐𝒔𝝎(𝒕 − 𝒕 𝟐) (5)
Where
𝒁 =
𝑳
𝑪
; 𝝎 =
𝟏
𝑳𝑪
; 𝑪 = 𝟐𝑪 𝑶𝑺𝑺 = 𝟐𝑪 𝑶𝑺𝑺𝟏 = 𝟐𝑪 𝑶𝑺𝑺𝟐
2.4 Stage 4(t3- t4):
In Stage 4, the main switch Q1 continued to be turned OFF, while the SR switch Q2 is turned ON. As a
result, the voltage across the inductor is vL = -VO , which makes the inductor L to be energized and the inductive
current increases linearly in opposite direction.
𝒊 𝑳 𝒕 = −
𝑽 𝟎
𝑳
(𝒕 − 𝒕 𝟑) (6)
𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝑽𝒊𝒏 (7)
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 4 | Page
2.5 Stage 5(t4- t5):
Stage 5 is the period for resonance. The main switch Q1 and the SR switch Q2, both are made to turn OFF.
The SR rectifying switch Q2 is not conducted while the inductor current should be continuous. This current
enables Coss1 to be discharged and Coss2 to be charged, until the voltage across the parasitic capacitor Coss1 of
switch Q1 is discharged to zero, and the voltage across the parasitic capacitor Coss2 of switch Q2 is charged from
zero to a voltage Vin. The inductive current iL(t) and parasitic capacitor voltage vCoss1(t) of switch Q1 are
calculated as:
𝒊 𝑳 𝒕 =
𝑽 𝟎
𝒁
𝒔𝒊𝒏𝝎(𝒕 − 𝒕 𝟒)(8)
𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = (𝑽𝒊𝒏 − 𝑽 𝟎) + 𝑽 𝟎 𝒄𝒐𝒔𝝎(𝒕 − 𝒕 𝟒)(9)
Where
𝒁 =
𝑳
𝑪
; 𝝎 =
𝟏
𝑳𝑪
; 𝑪 = 𝟐𝑪 𝑶𝑺𝑺 = 𝟐𝑪 𝑶𝑺𝑺𝟏 = 𝟐𝑪 𝑶𝑺𝑺𝟐
2.6 Stage 6(t5- t6):
In Stage 6, the main switch Q1 and the SR rectifying switch Q2 are continued to be turned OFF. Though,
the parasitic capacitance Coss1 has been already discharged in the previous stage, while Coss2 has been discharged
by inductive current. The body diode D1 will be conducted. The zero voltage condition of Q1 has been achieved
in this stage. iL(t) and vCoss1(t) of switch Q1 are given as:
𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟓 +
𝑽 𝒊𝒏−𝑽 𝑶
𝑳
(𝒕 − 𝒕 𝟓)(10)
𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝟎 (11)
According to the previous explanation, the synchronous buck converter is operated in discontinuous mode
(DCM) while operated in light load condition. While the inductive current becomes lesser than zero, the SR
rectifying switch Q2 continued to be conducted. This will result in the decrease in conversion efficiency of the
synchronous buck converter. The SR rectifying switch Q2 is conducted at the second time in one switching
cycle makes the main switch Q1 to be conducted with ZVS and increment the efficiency in light load condition.
In conclusion, the control method used here has the following merits. Under heavy loads, SR technique is used
to reduce conduction losses whereas under light loads, ZVS technique is achieved to reduce switching losses.
Figure 3.Oscillogram of voltages and inductor current under different load conditions
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 5 | Page
III. Control Strategy
The control structural circuit diagram of the SR buck converter is shown in Figure 4. It can be also seen
that, there is one more zero current detector (ZCD) circuit in the main frame compared with the conventional SR
buck converter. The ZCD circuit is mainly used to sense the inductive current and to generate the proper signals
for achieving ZVS in light load condition. In the control frame, the PWM controller will be followed by the
combination of logic circuit and RC delay circuit. The dead time control between the switches Q1 and Q2 is
completed by means of driver circuit. The control structure circuit of SR buck converter comprises of two parts.
PWM Controller and ZVS Control logic.
Figure 4. Control circuit structural diagram of an SR buck converter
3.1 PWM Controller
Output voltage is fed back, compared and stabilized with compensated PID error amplifier to get control
signal. This control signal is modulated with saw tooth signal to obtain required PWM signal.
3.2 ZVS control logic
The PWMsignal input is first delayed using RC delay (Δt) after double negation formsV
GS1
.V
GS2
is
obtained as the OR output of two signals U
out
and Pulse.Pulse is the AND output of P
delay
and PWM
signal.U
out
is the AND output of ZCDand PWM signal.. ZCD will always be high until inductor current
becomes zero. Under heavy load, U
out
is influenced by only PWM signal.
IV. Simulation Results
Table 1 shows the model parameters of all elements used for simulation.
Table1: Model parameters and their values
No Parameters Values
1 Input voltage(Vin) 12-18V
2 Output voltage(VO) 5V
3 Switching Frequency(Fs ) 10kHZ
4 Output Inductance(L) 0.3mH
5 Output Capacitance(C) 1000µF
6 Electrostatic Resistance(ESR) 100mΩ
7 Maximum Output current 5A
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 6 | Page
The proposed synchronous buck DC-DC converter with PID compensator control is simulated and the
simulation model is presented in the MATLAB Environment.
Figure 5. Simulink model for the control of SR buck DC-DC converter with ZVS logic
Figure 5 shows the control strategy for SR buck converter with ZVS logic circuit realized in MATLAB
Simulink. The input voltage is varied from 12V to 18V using a controlled voltage source. The input voltage
given to the power stage is lowered to 5V at the output. This output voltage is fed back and passed through
sensor gain and compared with reference signal in the compensated error amplifier (PID compensator)[24] with
a transfer function as given by H(S).
𝑯 𝒔 =
𝟏 + 𝒔𝑹 𝑪𝟏 𝑪 𝑪𝟏 𝟏 + 𝒔𝑪 𝒇𝟑 𝑹 𝒇𝟏+𝑹 𝒇𝟑
𝒔𝑹 𝒇𝟏 𝑪 𝑪𝟏 𝟏 + 𝒔𝑹 𝑪𝟏 𝑪 𝑪𝟐 𝟏 + 𝒔𝑹 𝒇𝟑 𝑪 𝒇𝟑
=
𝟏 + 𝟎. 𝟎𝟎𝟏𝟒𝟓𝟖𝟎𝟔𝒔 + 𝟓. 𝟑𝟏𝟒𝟖𝟑𝟔𝟖𝒆−𝟕 𝒔 𝟐
𝟎. 𝟎𝟎𝟎𝟑𝟑𝟐𝟗𝒔 + 𝟎. 𝟎𝟎𝟏𝟒𝟓𝟖𝟎𝟔𝒆−𝟕 𝒔 𝟐 + 𝟓. 𝟑𝟏𝟒𝟖𝟑𝟔𝟖𝒆−𝟏𝟐 𝒔 𝟑
The control signal obtained from the compensated error amplifier is then modulated with saw tooth signal
to generate PWM. This generated PWM is applied as the input to the ZVS control logic circuit. The gating
control signals for both switches are the outputs of ZVS control logic.
Figure 6: Output voltage across 1Ω load
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 7 | Page
Figure 7: Gate voltages (a) and Drain-sourcevoltages (b) for main switch Q1 and SR witch Q2 for 1Ω load
resistor
The figure 6 and figure 7 shows the variations of output voltages,switch voltages and gate voltages with
respect to time in case of SR buck converter with voltage mode control and voltage error amplifier using ZVS
control logic for load resistance of 1Ω respectively. Since the load resistance is low and this operating condition
is also termed as heavy load condition.In figure 6, it can be seen that gate voltageof main switch and drain-
source voltage of main switch is complementary.That means, the ZVS condition of the main switch is achieved.
The load resistance is increased by 100 times to obtain the simulation results at light load conditions.The
figure 8 and figure 9shows the variations of output voltages, switch voltages and gate voltages with respect to
time in case of SR buck converter with voltage mode control and voltage error amplifier using ZVS control
logic for load resistance of 100Ω. Since the load resistance is high and this operating condition is also termed as
light load condition. In figure 9, it can be also seen that gate voltage of main switch and drain-source voltage of
main switch is complementary. That means, the ZVS condition of the main switch is also achieved in light load
condition.
Figure 8. Output voltage across 100Ω load
PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit
www.ijres.org 8 | Page
Figure 9.Gate voltages (a) and Drain- source voltages (b) for main switch Q1 and SR witch Q2 for 100Ω load
resistor
Thus, under light and heavy load conditions, the output voltage is maintained regulated at 5V for even input
voltage variation from 12 to 18V. The ZVS condition of the main switch helps in reducing switching losses with
improved light load efficiency.
V. Conclusions
The control technique with PID compensator network and ZVS control logicapplicable to an SR buck
converter under any operating load condition is designed and simulated by analyzing the converter operating
modes. Under heavy load condition, SR technique (SR configuration itself) is used to reduce conduction losses
achieving better normal mode performance while under light load conditions; ZVS technique is achieved to
reduce the switching losses. This is the control strategy adopted for SR buck converter to operate under any load
conditions. This control method has two advantages. First, due to the SR technique, the diode of output rectifier
can be replaced by a MOSFET. This will help to reduce conduction losses and increase the conversion
efficiency of the converter. Second, when the converter is operated in light load condition, ZVS will be achieved
successfully without any auxiliary switch or passive components(R, L, and C). In other words, there is no need
to add extra cost in the converter, and thus the conversion efficiency of the converter can also be increased in
light load condition. This new control strategy with Type III-A PID compensator and ZVS logic has better
conversion efficiency than the conventional control technique in light load condition. Simulation is done
showing the voltage control of SR buck converter stabilized with Type III-A proportional-integral-derivative
(PID) compensator and ZVS control logic circuit using MATLAB/SIMULINK.
References
[1] Jian Min Wang, Sen Tung Wu and Gwan Chi Jane, “A Novel Control Scheme of Synchronous Buck Converter for ZVS in Light
Load Condition", IEEE Trans. on Power Electronics, Vol. 26, No. 11, pp. 3265-3273, 2011.
[2] T. Wang, X. Zhou, and F. Lee, “A Low Voltage High Efficiency and High Power Density DC/DC Converter", IEEE Power
Electronics Specialists Conference., pages 240-245, 1997.
[3] A. Stratakos,“High-efficiency, low-voltage dc−dc conversion for portable applications", Ph.D. dissertation,Dept. Electrical
Engg., Computer Science, University of California, Berkeley, 1999.
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system,"in Proceedings of Power Electronics Spectrum Conference, Jun. 1994, vol. 1, pp. 619-626.
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process," IEEE Transactions on Power Electronics, vol. 20, no. 3, pp. 628-628, May 2005.
[8] M. Gildersleeve, H. P. Forghani-Zadeh, and G. A. Rincon-Mora, “A comprehensive power analysis and a highly efficient, mode-
hopping DC−DC converter," In Proc. Asia-Pacific Conf. Adv. Syst.Integr. Circuits,,Aug.2002, pp.153-156.
[9] X. Zhou, M. Donati, L. Amoroso, and F. C. Lee, “Improved light-load efficiency for synchronous rectifier voltage regulator
module,"IEEE Transactions on Power Electronics,vol. 15, no. 5, pp. 826-834, Sep. 2000.
[10] W. Erickson and D. Maksimovic,Fundamentals of Power Electronics,Norwell, MA: Kluwer, 2001
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[11] T. A. Smith, S. Dimitrijev, and H. B. Harrison,“Controlling a dc−dc converter by using the power MOSFET as a voltage
controlled resistor,"IEEE Transactions on Circuits Systems,vol. 47, no. 3, pp. 357-362, Mar. 2003.
[12] M. Siu, P. K. T. Mok, K. N. Leung, Lam, Y.-H. Lam, and K. Wing-Hung,“A voltage-mode PWM buck regulator with end-point
prediction," IEEE Transactions on Circuits Systems II ,vol. 53, no. 4, pp. 294-298, Apr. 2006.
[13] R. D. Middlebrook, “Small-signal modeling of pulse-width modulated switched-mode power converters,"IEEE Proc.vol. 76, no.
4, pp. 343−354, Apr. 1988.
[14] I. Pressman , Switching Power Supply Design, 2nd ed.ed. New York: McGraw- Hill, 1999.
[15] D. Maksimovic, “A MOS gate drive with resonant transitions,"in Proceedings of Power Electronics Spectrum Conference, June
1991, pp. 527−532.
[16] H.L.N.Wiegman, “A resonant pulse gate drive for high frequency applications,"in Proc. Appl. Power Electron. Conf.Feb. 1992,
pp. 738−743.
[17] Y. Chen, F. C. Lee, L. Amoroso, and H. Wu, “A resonant MOSFET gate driver with efficient energy recovery,"IEEE
Transactions on Power Electronics,vol. 19, no. 2, pp. 470-477, Mar. 2004.
[18] Z. Zhang, W. Eberle, Y.-F. Liu, and P. F. Sen,“A non isolated Z asymmetric buck voltage regulator module with direct energy
transfer," IEEE Transactions on Power Electronics,vol. 56, no. 8, pp. 3096-3105, Aug. 2009.
[19] E. Adib and H. Farzanehfard,“Zero-voltage-transition PWM converters with synchronous rectifier,"IEEE Transactions on Power
Electronics,vol.25, no.1, pp. 105-110, Jan. 2010.
[20] H. Mao, O. Abdel Rahman, and I. Batarseh,“Zero-voltage-switching DC−DC converters with synchronous rectifiers,"IEEE
Transactions on Power Electronics,vol. 23, no. 1, pp. 369-378, Jan. 2008.
[21] H. Bae, J. Lee, J. Yang, and B. H. Cho, “Digital resistive current (DRC) control for the parallel interleaved DC−DC
converters," IEEE Transactions on Power Electronics,vol. 23, no. 5, pp. 2465-2476, Sep. 2008.
[22] M. Barai, S. Sengupta, and J. Biswas, “Dual-mode multiple-band digital controller for high-frequency DC-DC converter," IEEE
Transactions on Power Electronics,vol. 24, no. 3, pp. 752-766, Mar. 2009.
[23] S. Saggini, D. Trevisan, P. Mattavelli, and M. Ghioni,“Synchronous -asynchronous digital voltage-mode control for DC-DC
converters,"IEEE Transactions on Power Electronics,vol. 22, no. 4, pp. 1261-1268, Jul. 2007.
[24] A.M. Rahimi, P. Part, P. Asadi, “Compensator Design Procedure for Buck Converter with Voltage-Mode Error-Amplifier," AN-
1162, International Rectifier.
Nivya K Chandranwas born in
Kerala in 1990. She received the B.
Tech degree in Electrical and
Electronics Engineering from Vidya
Academy of Science and Technology
affiliated to University of Calicut,
Kerala in 2012. She is currently
pursuing her M.TechDegree in Power
Electronics from Vidya Academy of
Science and Technology.
Mary P Varghese is an Associate
Professor in the Department of
Electrical and Electronics
Engineering, Vidya Academy of
Science and Technology, Thrissur,
India. She published a paper on
Design and Allocation – Electricity
Markets, in MFIIS-12 in Kolkata on
November 2012. Stand-Alone Solar
Cell with SEPIC Converter and Palm
print Feature Extraction and Matching
using Lifting Wavelets are some of her
other publications.

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PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit

  • 1. International Journal of Research in Engineering and Science (IJRES) ISSN (Online): 2320-9364, ISSN (Print): 2320-9356 www.ijres.org Volume 2 Issue 8 ǁ August. 2014 ǁ PP.01-09 www.ijres.org 1 | Page PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit Nivya K Chandran1 , Mary P Varghese2 1 Department of Electrical and Electronics Engineering,Vidya Academy of Science and Technology, India 2 Department of Electrical and Electronics Engineering,Vidya Academy of Science and Technology, India Abstract : This paper deals with PID compensator control of Synchronous Rectifier (SR) Buck Converter to improve its conversion efficiency under different load conditions with the help of a Zero Voltage Switching(ZVS)Logic Circuit. Since the freewheeling diode is replaced by a high frequency switch MOSFET in this buck configuration, the SR control technique itself will be sufficient under heavy load condition to attain better normal mode performance. However, this technique does not hold well in light load condition, due to increased switching losses. A newPID compensator control techniqueis introduced in the paper will enable synchronous buck converter to realize ZVS, while feeding light load. This is also cost effective and highly efficient simple control method without use of extra auxiliary switches and RLC components. This control technique also proved to be efficient under input voltage variations. Simulation is done for proving stabilization provided by the PID compensator with the help of ZVS logic circuit for synchronous rectifier (SR) buck converter in MATLAB Simulink. Keywords -Discontinuous Conduction Mode (DCM), Proportional-Integral-Derivative (PID), Synchronous Rectifier (SR), Zero Current Detector (ZCD), Zero Voltage Switching (ZVS) I. Introduction Over the years of development in the portable device industry, different requirements such as improved battery life, small size, low cost, high efficiency and easy control are to be satisfied for a better portable device. The day by day increasing energy demand from power systems has made power consumption as the first preference. To almost achieve these demands, engineers worked hard to develop efficient conversion techniques. High efficiency conversion of power supplies helps to decrease the battery-operated devices power consumption, and thereby increases the devices operating life and also achieves reduced battery drain. In addition, if a fairly large amount of power is dissipated by these power devices, they should be adequately cooled by mounting on heat sinks. Thus the heat can be transferred to the air in the surrounding atmosphere. Heat sinks and other cooling arrangements will make the whole system bulky and large. The need for heat sinks and relaxes thermal design considerations will be reduced by decreased power dissipation in the power supply. These added benefits will result in the popularity of switching regulators which have fairly high efficiency and small size [2]. In synchronous buck DC-DC converterconfiguration [3], the two MOSFETs used are synchronized and can be shown in figure 1. Synchronous Buck converter is similar to the conventionalbuck converterexcept the freewheeling diode is paralleled with SR switch Q2so that conduction loss is reduced.It is observed that the efficiency decreases when the load becomes heavy or light. As load becomes light especially where the load current is small, the efficiency drops to extremely low very quickly. Since the portable devices are operating in low-power standby mode for a majority of the time, which is in the light load condition, the poor load efficiency at this condition can ridiculously reduce the battery operating time. Thus light-load efficiency improvement is critical and important for portable devices. [4] Figure 1. Synchronous Buck DC-DC Converter
  • 2. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 2 | Page Many techniques have been proposed to reduce the switching losses arising from switching frequency. Pulse width modulation (PWM)[5], Pulse frequency modulation (PFM) control [6] [7], [8] and double-mode control with pulse width modulation (PWM) and pulse frequency modulation (PFM) have been widely used [9]. According to the previous researches, the PWM-controlled converter has lower conversion efficiency than the PFM-controlled converter in light loads, whereas in heavy load condition, the PWM-controlled converter has got better conversion efficiency compared to PFM-controlled converter[10]-[13]. Therefore, some studies decided to combine the advantages of both the control methods to form a new control method called Dual mode control. In this technique, PFM is used in light load condition, whereas PWM is chosen in heavy load condition. This method can achieve better efficiency and also the nonlinear inductor is used for lowering switching frequency at light load condition [14]. However, large output voltage transients and sub harmonic noise occurs during transition between PWM and PFM. The switching frequency is also unpredictable and requires complicated fabrication materials because of the variable frequency operation. But other technique namely resonant gate drive uses an inductor and two diodes provided to clamp and recover drive energy (clamped gate voltage). Also the circuit timing is adjusted to cycle inductor current during driving transitions (fast driving speed) [15] - [17]. But the requirement of extra auxiliary switch and passive components and gate-source voltage over drive are its disadvantages. Several techniques like zero voltage switching (ZVS) [18] - [20] and digital control [21]-[23], have been used, but the application of these techniques are seem to be much complicated. ZVS and the digital control technique have better performance but need extra auxiliary switches and RLC passive components. Moreover, the controller used is a digital system processor which will result overall cost to be high. The new control strategy with PID compensator and ZVS control logic in this paper enables an SR buck converter to have increased light load efficiency with ZVS technique without the requirement of extra auxiliary switches or RLC passive components. This control technique is of least cost and control method is also easy. Furthermore, the SR control strategy can be used to a dc low voltage outputs. The output voltage V (t) must be maintained within specified limits irrespective of the changes in the input line voltages and output loads. This is accomplished by using negative- feedback control system, where converter output VO is compared with its reference value VO,ref. The compensated error amplifier (PID compensator network) produces the control voltage which is used to adjust the duty cycle„d‟ of the switches in the converter. But in this converter type, no auxiliary circuit is present for reducing the switching losses. Thus this converter can be used only for low switching frequency applications. II. Operating Stages The operation of an SR buck converter grouped into eight stages based on the status of the two switches and load conditions. The oscillograph of the inductor current and control signals in the eight operating stages of an SR buck converter is shown in Figure 3. Based on different load conditions whether heavy load or light load and according to the methods introduced here, there are two kinds of operating stage combinations. The first operating stage combination is in the heavy load condition, i.e., Stage 1-Stage 2; whereas the second operating stage combination is in the light load condition, i.e., Stage 1-Stage 6.The following assumptions are made to simplify the analysis. 1. The output load voltage is assumed as constant voltage source due to large output capacitance. 2. No losses occur in any part of the circuit, i.e. all components in the circuit are assumed to be ideal. 2.1 Stage 1(t0 -t1): In this state, the main switch Q1 is turned ON and the SR complementary switch Q2 is made to turn OFF. The path of conduction is shown in figure 2. 𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟎 + 𝑽 𝒊𝒏−𝑽 𝑶 𝑳 (𝒕 − 𝒕 𝟎)(1) The inductive current equation is given above is same as that of stage 1 of heavy load condition. 2.2 Stage 2(t1- t2): At the instant of t1, the SR complementary switch Q2 is switched ON and the main switch Q1 is made to turn OFF. The path of conduction is shown in figure 2 .The inductive current equation and the parasitic capacitive voltage equation is the same as that of stage 2 in heavy load condition and can be expressed as
  • 3. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 3 | Page 𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟏 + −𝑽 𝑶 𝑳 (𝒕 − 𝒕 𝟏)(2) 𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝑽𝒊𝒏 (3) Figure 2. Operating stages of SR Buck Converter (stage1 –stage6) 2.3 Stage 3(t2- t3): The current through the inductor has dropped to zero at the time instant t2. To avoid energy losses in the SR buck converter, the SR complementary switch Q2 is made to turn OFF. In this stage, the output inductor L begin to resonate with the parasitic capacitors Coss of switches Q1 and Q2 , which makes Coss1 to be discharged and other Coss2 to be charged. The inductive current iL(t) and parasitic capacitive voltage vCoss1 can be given by: 𝒊 𝑳 𝒕 = 𝑽 𝟎 𝒁 𝒔𝒊𝒏𝝎(𝒕 − 𝒕 𝟐) (4) 𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = (𝑽𝒊𝒏 − 𝑽 𝟎) + 𝑽 𝟎 𝒄𝒐𝒔𝝎(𝒕 − 𝒕 𝟐) (5) Where 𝒁 = 𝑳 𝑪 ; 𝝎 = 𝟏 𝑳𝑪 ; 𝑪 = 𝟐𝑪 𝑶𝑺𝑺 = 𝟐𝑪 𝑶𝑺𝑺𝟏 = 𝟐𝑪 𝑶𝑺𝑺𝟐 2.4 Stage 4(t3- t4): In Stage 4, the main switch Q1 continued to be turned OFF, while the SR switch Q2 is turned ON. As a result, the voltage across the inductor is vL = -VO , which makes the inductor L to be energized and the inductive current increases linearly in opposite direction. 𝒊 𝑳 𝒕 = − 𝑽 𝟎 𝑳 (𝒕 − 𝒕 𝟑) (6) 𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝑽𝒊𝒏 (7)
  • 4. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 4 | Page 2.5 Stage 5(t4- t5): Stage 5 is the period for resonance. The main switch Q1 and the SR switch Q2, both are made to turn OFF. The SR rectifying switch Q2 is not conducted while the inductor current should be continuous. This current enables Coss1 to be discharged and Coss2 to be charged, until the voltage across the parasitic capacitor Coss1 of switch Q1 is discharged to zero, and the voltage across the parasitic capacitor Coss2 of switch Q2 is charged from zero to a voltage Vin. The inductive current iL(t) and parasitic capacitor voltage vCoss1(t) of switch Q1 are calculated as: 𝒊 𝑳 𝒕 = 𝑽 𝟎 𝒁 𝒔𝒊𝒏𝝎(𝒕 − 𝒕 𝟒)(8) 𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = (𝑽𝒊𝒏 − 𝑽 𝟎) + 𝑽 𝟎 𝒄𝒐𝒔𝝎(𝒕 − 𝒕 𝟒)(9) Where 𝒁 = 𝑳 𝑪 ; 𝝎 = 𝟏 𝑳𝑪 ; 𝑪 = 𝟐𝑪 𝑶𝑺𝑺 = 𝟐𝑪 𝑶𝑺𝑺𝟏 = 𝟐𝑪 𝑶𝑺𝑺𝟐 2.6 Stage 6(t5- t6): In Stage 6, the main switch Q1 and the SR rectifying switch Q2 are continued to be turned OFF. Though, the parasitic capacitance Coss1 has been already discharged in the previous stage, while Coss2 has been discharged by inductive current. The body diode D1 will be conducted. The zero voltage condition of Q1 has been achieved in this stage. iL(t) and vCoss1(t) of switch Q1 are given as: 𝒊 𝑳 𝒕 = 𝒊 𝑳 𝒕 𝟓 + 𝑽 𝒊𝒏−𝑽 𝑶 𝑳 (𝒕 − 𝒕 𝟓)(10) 𝒗 𝑪𝒐𝒔𝒔𝟏 𝒕 = 𝟎 (11) According to the previous explanation, the synchronous buck converter is operated in discontinuous mode (DCM) while operated in light load condition. While the inductive current becomes lesser than zero, the SR rectifying switch Q2 continued to be conducted. This will result in the decrease in conversion efficiency of the synchronous buck converter. The SR rectifying switch Q2 is conducted at the second time in one switching cycle makes the main switch Q1 to be conducted with ZVS and increment the efficiency in light load condition. In conclusion, the control method used here has the following merits. Under heavy loads, SR technique is used to reduce conduction losses whereas under light loads, ZVS technique is achieved to reduce switching losses. Figure 3.Oscillogram of voltages and inductor current under different load conditions
  • 5. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 5 | Page III. Control Strategy The control structural circuit diagram of the SR buck converter is shown in Figure 4. It can be also seen that, there is one more zero current detector (ZCD) circuit in the main frame compared with the conventional SR buck converter. The ZCD circuit is mainly used to sense the inductive current and to generate the proper signals for achieving ZVS in light load condition. In the control frame, the PWM controller will be followed by the combination of logic circuit and RC delay circuit. The dead time control between the switches Q1 and Q2 is completed by means of driver circuit. The control structure circuit of SR buck converter comprises of two parts. PWM Controller and ZVS Control logic. Figure 4. Control circuit structural diagram of an SR buck converter 3.1 PWM Controller Output voltage is fed back, compared and stabilized with compensated PID error amplifier to get control signal. This control signal is modulated with saw tooth signal to obtain required PWM signal. 3.2 ZVS control logic The PWMsignal input is first delayed using RC delay (Δt) after double negation formsV GS1 .V GS2 is obtained as the OR output of two signals U out and Pulse.Pulse is the AND output of P delay and PWM signal.U out is the AND output of ZCDand PWM signal.. ZCD will always be high until inductor current becomes zero. Under heavy load, U out is influenced by only PWM signal. IV. Simulation Results Table 1 shows the model parameters of all elements used for simulation. Table1: Model parameters and their values No Parameters Values 1 Input voltage(Vin) 12-18V 2 Output voltage(VO) 5V 3 Switching Frequency(Fs ) 10kHZ 4 Output Inductance(L) 0.3mH 5 Output Capacitance(C) 1000µF 6 Electrostatic Resistance(ESR) 100mΩ 7 Maximum Output current 5A
  • 6. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 6 | Page The proposed synchronous buck DC-DC converter with PID compensator control is simulated and the simulation model is presented in the MATLAB Environment. Figure 5. Simulink model for the control of SR buck DC-DC converter with ZVS logic Figure 5 shows the control strategy for SR buck converter with ZVS logic circuit realized in MATLAB Simulink. The input voltage is varied from 12V to 18V using a controlled voltage source. The input voltage given to the power stage is lowered to 5V at the output. This output voltage is fed back and passed through sensor gain and compared with reference signal in the compensated error amplifier (PID compensator)[24] with a transfer function as given by H(S). 𝑯 𝒔 = 𝟏 + 𝒔𝑹 𝑪𝟏 𝑪 𝑪𝟏 𝟏 + 𝒔𝑪 𝒇𝟑 𝑹 𝒇𝟏+𝑹 𝒇𝟑 𝒔𝑹 𝒇𝟏 𝑪 𝑪𝟏 𝟏 + 𝒔𝑹 𝑪𝟏 𝑪 𝑪𝟐 𝟏 + 𝒔𝑹 𝒇𝟑 𝑪 𝒇𝟑 = 𝟏 + 𝟎. 𝟎𝟎𝟏𝟒𝟓𝟖𝟎𝟔𝒔 + 𝟓. 𝟑𝟏𝟒𝟖𝟑𝟔𝟖𝒆−𝟕 𝒔 𝟐 𝟎. 𝟎𝟎𝟎𝟑𝟑𝟐𝟗𝒔 + 𝟎. 𝟎𝟎𝟏𝟒𝟓𝟖𝟎𝟔𝒆−𝟕 𝒔 𝟐 + 𝟓. 𝟑𝟏𝟒𝟖𝟑𝟔𝟖𝒆−𝟏𝟐 𝒔 𝟑 The control signal obtained from the compensated error amplifier is then modulated with saw tooth signal to generate PWM. This generated PWM is applied as the input to the ZVS control logic circuit. The gating control signals for both switches are the outputs of ZVS control logic. Figure 6: Output voltage across 1Ω load
  • 7. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 7 | Page Figure 7: Gate voltages (a) and Drain-sourcevoltages (b) for main switch Q1 and SR witch Q2 for 1Ω load resistor The figure 6 and figure 7 shows the variations of output voltages,switch voltages and gate voltages with respect to time in case of SR buck converter with voltage mode control and voltage error amplifier using ZVS control logic for load resistance of 1Ω respectively. Since the load resistance is low and this operating condition is also termed as heavy load condition.In figure 6, it can be seen that gate voltageof main switch and drain- source voltage of main switch is complementary.That means, the ZVS condition of the main switch is achieved. The load resistance is increased by 100 times to obtain the simulation results at light load conditions.The figure 8 and figure 9shows the variations of output voltages, switch voltages and gate voltages with respect to time in case of SR buck converter with voltage mode control and voltage error amplifier using ZVS control logic for load resistance of 100Ω. Since the load resistance is high and this operating condition is also termed as light load condition. In figure 9, it can be also seen that gate voltage of main switch and drain-source voltage of main switch is complementary. That means, the ZVS condition of the main switch is also achieved in light load condition. Figure 8. Output voltage across 100Ω load
  • 8. PID Compensator Control Scheme of Synchronous Buck DC-DC Converter with ZVS Logic Circuit www.ijres.org 8 | Page Figure 9.Gate voltages (a) and Drain- source voltages (b) for main switch Q1 and SR witch Q2 for 100Ω load resistor Thus, under light and heavy load conditions, the output voltage is maintained regulated at 5V for even input voltage variation from 12 to 18V. The ZVS condition of the main switch helps in reducing switching losses with improved light load efficiency. V. Conclusions The control technique with PID compensator network and ZVS control logicapplicable to an SR buck converter under any operating load condition is designed and simulated by analyzing the converter operating modes. Under heavy load condition, SR technique (SR configuration itself) is used to reduce conduction losses achieving better normal mode performance while under light load conditions; ZVS technique is achieved to reduce the switching losses. This is the control strategy adopted for SR buck converter to operate under any load conditions. This control method has two advantages. First, due to the SR technique, the diode of output rectifier can be replaced by a MOSFET. This will help to reduce conduction losses and increase the conversion efficiency of the converter. Second, when the converter is operated in light load condition, ZVS will be achieved successfully without any auxiliary switch or passive components(R, L, and C). In other words, there is no need to add extra cost in the converter, and thus the conversion efficiency of the converter can also be increased in light load condition. This new control strategy with Type III-A PID compensator and ZVS logic has better conversion efficiency than the conventional control technique in light load condition. Simulation is done showing the voltage control of SR buck converter stabilized with Type III-A proportional-integral-derivative (PID) compensator and ZVS control logic circuit using MATLAB/SIMULINK. References [1] Jian Min Wang, Sen Tung Wu and Gwan Chi Jane, “A Novel Control Scheme of Synchronous Buck Converter for ZVS in Light Load Condition", IEEE Trans. on Power Electronics, Vol. 26, No. 11, pp. 3265-3273, 2011. [2] T. Wang, X. Zhou, and F. Lee, “A Low Voltage High Efficiency and High Power Density DC/DC Converter", IEEE Power Electronics Specialists Conference., pages 240-245, 1997. [3] A. Stratakos,“High-efficiency, low-voltage dc−dc conversion for portable applications", Ph.D. dissertation,Dept. Electrical Engg., Computer Science, University of California, Berkeley, 1999. [4] A. J. Stratakos, S. R. Sanders, and R.W. Broderson, “A low-voltage CMOS dc−dc converter for a portable battery-operated system,"in Proceedings of Power Electronics Spectrum Conference, Jun. 1994, vol. 1, pp. 619-626. [5] O. Garcia, P. Zumel, A. de Castro, P. Alou, and J. A. Cobos,“Current self balance mechanism in multiphase buck converter," IEEE Transactions on Power Electronics,vol. 24, no. 6, pp. 1600-1606, June 2009. [6] X. Zhang and D. Maksimovic, “Multimode digital controller for synchronous buck converters operating over wide ranges of input voltages and load currents,” IEEE Transactions on Power Electronics, vol. 25, no. 8, pp. 1958-1965, Aug. 2010 [7] H. Deng, X. Duan, N. Sun, Y. Ma, A. Q. Huang, and D. Chen “Monolithically integrated boost converter based on 0.5-m CMOS process," IEEE Transactions on Power Electronics, vol. 20, no. 3, pp. 628-628, May 2005. [8] M. Gildersleeve, H. P. Forghani-Zadeh, and G. A. Rincon-Mora, “A comprehensive power analysis and a highly efficient, mode- hopping DC−DC converter," In Proc. Asia-Pacific Conf. Adv. Syst.Integr. Circuits,,Aug.2002, pp.153-156. [9] X. Zhou, M. Donati, L. Amoroso, and F. C. Lee, “Improved light-load efficiency for synchronous rectifier voltage regulator module,"IEEE Transactions on Power Electronics,vol. 15, no. 5, pp. 826-834, Sep. 2000. [10] W. Erickson and D. Maksimovic,Fundamentals of Power Electronics,Norwell, MA: Kluwer, 2001
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