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Seven HACCP Principles
Identification, Evaluation, and Control of Food
Safety Hazards
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Objectives
Upon completion of this module, you will be
able to:
 Describe what HACCP is.
 List the seven principles and describe the
significance of each.
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3
7 HACCP Principles
 Provided framework for HACCP Final Rule
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7 HACCP Principles
 HACCP is a systematic approach to the
identification, evaluation, and control of
food safety hazards
 Prevention based system to assure food
safety
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Preliminary Steps
HACCP Plan Development
 Assemble the HACCP team
 Describe the food
 Identify the intended use and consumers
 Develop and verify a flow diagram which
describes the process
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Preliminary Steps
Regulation 9 CFR 417.2(a)(2)
 A flow chart describing the steps of each
process and product flow in the
establishment shall be prepared, and the
intended use or consumers of the finished
product shall be identified.
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7 HACCP Principles
 Conduct a Hazard Analysis
 Determine Critical Control Points
 Establish Critical Limits
 Establish Monitoring Procedures
 Establish Corrective Actions
 Establish Recordkeeping Procedures
 Establish Verification Procedures
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Principle 1
Conduct Hazard Analysis
 Hazard
 Biological, chemical, or physical agent that is
likely to cause illness or injury if not effectively
controlled
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Principle 1 - Conduct Hazard Analysis
 Multi-step process
 Hazard identification
 Hazard evaluation
 Hazard control measures
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Principle 1
Conduct Hazard Analysis
 Step 1 - Hazard Identification
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Principle 1
Conduct Hazard Analysis
 Hazard identification considers all aspects
involved in the production of the product
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Principle 1
Conduct Hazard Analysis
 Hazards in animals or raw materials?
 Avenues for contaminants?
 Sources of known pathogens?
 Process permitting survival and
multiplication of pathogens or toxin
production?
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Principle 1
Conduct Hazard Analysis
 Is there a step that destroys pathogens?
 Pathogen growth under normal storage?
 Product safety devices available?
 Does packaging method affect pathogens?
 Product linked to foodborne disease?
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Principle 1
Conduct Hazard Analysis
 Step 2 - Hazard Evaluation
 Not Reasonably likely to occur
 Reasonably likely to occur
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Principle 1
Conduct Hazard Analysis
 Hazard evaluation considers all aspects
involved in the production of product
 Not reasonably likely to occur (NRLTO)
 NRTLO even in absence of control measure
 NRTLO due to existence of specific SSOP or
prerequisite program
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Principle 1
Conduct Hazard Analysis
 Prerequisite Programs examples
 Purchase specifications for raw materials
 Antimicrobial ingredients in RTE products
 Employee hygiene specific for post lethality
exposed product area
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Principle 1
Conduct Hazard Analysis
 Step 3 - Hazard control measures identified
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Principle 1 Hazard Analysis
9 CFR 417.2 (a)(1)
 (a) Hazard analysis.
 (1) Every official establishment shall conduct, or
have conducted for it, a hazard analysis to
determine the food safety hazards reasonably
likely to occur in the production process and
identify the preventive measures the
establishment can apply to control those
hazards………….
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Principle 2
Determine CCPs
 Critical control point (CCP)
 Point, step, or procedure at which control can be
applied and a food safety hazard can be
prevented, eliminated, or reduced to an
acceptable level
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Principle 2
Determine CCPs
 Examples of CCPs for pathogens
 Cooking
 Stabilization
 Drying
 Fermentation
 Pasteurization
 Acid rinses
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Principle 2
Regulation 9 CFR 417.2(b)(1)
 Every establishment shall develop and
implement a written HACCP plan covering each
product produced by that establishment
whenever a hazard analysis reveals one or more
food safety hazards that are reasonably likely to
occur, based on the hazard analysis conducted in
accordance with paragraph (a) of this section.
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Principle 2
Regulation 9 CFR 417.2(c)(2)
 List the critical control points for each of the
identified food safety hazards
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Principle 3
Establish Critical Limits
 Maximum or minimum value to which a
process must be controlled at a CCP to
prevent, eliminate, or reduce the hazard to
an acceptable level
 Most often based on process parameters
 Time/temperature
 Physical dimensions
 Water activity
 PH
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Principle 3
Regulation 9 CFR 417.2(c)(3)
 List the critical limits that must be met at
each of the critical control points.
 Critical limits shall, at a minimum, be
designed to ensure that applicable targets
or performance standards established by
FSIS, and any other requirement set forth in
this chapter pertaining to the specific
process or product, are met;
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Principle 4
Establish Monitoring Procedures
 Observations or measurements to assess
whether a CCP is within the CL
 Continuous preferred
 If discontinuous must be sufficient to
ensure control
 Assignment and training of monitoring
personnel is very important
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Principle 4
Establish Monitoring Procedures
 Track control of the process, and correct
trends before deviation occurs
 Determine when the process has deviated
from the critical limit
 Provide a written document to be used in
verification
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Principle 4
Regulation 9 CFR 417.2(c)(4)
 List the procedures, and the frequency with
which those procedures will be performed,
that will be used to monitor each of the
critical control points to ensure compliance
with the critical limits;
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Principle 5
Establish Corrective Actions
 For deviations from CL or unforeseen hazards
 Address disposition
 Ensure no unsafe product is released
 Identify and correct the cause
 Ensure control of CCP
 HACCP plan may need modification
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Principle 5
Regulation 9 CFR 417.2 (c)(5)
 Include all corrective actions that have been
developed in accordance with § 417.3(a) of
this part, to be followed in response to any
deviation from a critical limit at a critical
control point;
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Principle 5
Regulation 9 CFR 417.3 (a)
 The written HACCP plan shall identify the
corrective action to be followed in response
to a deviation from a critical limit. The
HACCP plan shall describe the corrective
action and assign responsibility for taking
the corrective action, to ensure……
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Principle 5
Regulation 9 CFR 417.3(b)
 If a deviation not covered by a specified
corrective action occurs, or if another
unforeseen hazard arises, the establish
shall……………….
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Principle 6
Establish Recordkeeping System
 Establish effective recordkeeping system
 Written evidence documenting the
operation of the HACCP system
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Principle 6
Establish Recordkeeping System
 Summary of the hazard analysis
 HACCP plan
 Supporting documentation
 Daily operational records
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Principle 6
Regulation 9 CFR 417.2(c)(6)
 Provide for a recordkeeping system that
documents the monitoring of the critical
control points. The records shall contain the
actual values and observations obtained
during monitoring.
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Principle 6
Regulations in 9 CFR 417.5
 417.5(a)(1)(2)(3)-maintain (1) HA (2) HACCP
plan (3) monitoring records
 417.5(b)-entry on records, sign, date
 417.5(c)- preshipment review
 417.5(d)-records on computers
 417.5(e)-record retention
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Principle 7
Establish Verification
 Initial validation (First 90 days)
 Ensures system is adequate to control hazards
 Ongoing verification (Continuous)
 Periodic activities other than monitoring to ensure
that the entire system functions properly
 Reassessment (Periodic as needed)
 Periodic assessment to determines if the system needs
modifying to remain effective
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Principle 7
Regulations
 417.2(c)(7) List the verification procedures, and
the frequency with which those procedures
will be performed, that the establishment will
use in accordance with § 417.4 of this part.
 417.4(a)(1) Initial validation
 417.4(a)(2)(i)(ii)(iii) On going verification
 417.4(a)(3) (i)(ii) and (b) Reassessment
37
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HACCP Seven Principles Workshop
 Each group will be given one “HACCP
Principle”.
 Discuss the meaning and significance of
your assigned principle.
 Be ready to “report out”.
38

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5-Seven-Principles (1).pdf

  • 1. 1 Seven HACCP Principles Identification, Evaluation, and Control of Food Safety Hazards
  • 2. 22 2 Objectives Upon completion of this module, you will be able to:  Describe what HACCP is.  List the seven principles and describe the significance of each. 2
  • 3. 33 3 7 HACCP Principles  Provided framework for HACCP Final Rule 3
  • 4. 44 4 7 HACCP Principles  HACCP is a systematic approach to the identification, evaluation, and control of food safety hazards  Prevention based system to assure food safety 4
  • 5. 55 5 Preliminary Steps HACCP Plan Development  Assemble the HACCP team  Describe the food  Identify the intended use and consumers  Develop and verify a flow diagram which describes the process 5
  • 6. 66 6 Preliminary Steps Regulation 9 CFR 417.2(a)(2)  A flow chart describing the steps of each process and product flow in the establishment shall be prepared, and the intended use or consumers of the finished product shall be identified. 6
  • 7. 77 7 7 HACCP Principles  Conduct a Hazard Analysis  Determine Critical Control Points  Establish Critical Limits  Establish Monitoring Procedures  Establish Corrective Actions  Establish Recordkeeping Procedures  Establish Verification Procedures 7
  • 8. 88 8 Principle 1 Conduct Hazard Analysis  Hazard  Biological, chemical, or physical agent that is likely to cause illness or injury if not effectively controlled 8
  • 9. 99 9 Principle 1 - Conduct Hazard Analysis  Multi-step process  Hazard identification  Hazard evaluation  Hazard control measures 9
  • 10. 10 10 10 Principle 1 Conduct Hazard Analysis  Step 1 - Hazard Identification 10
  • 11. 11 11 11 Principle 1 Conduct Hazard Analysis  Hazard identification considers all aspects involved in the production of the product 11
  • 12. 12 12 12 Principle 1 Conduct Hazard Analysis  Hazards in animals or raw materials?  Avenues for contaminants?  Sources of known pathogens?  Process permitting survival and multiplication of pathogens or toxin production? 12
  • 13. 13 13 13 Principle 1 Conduct Hazard Analysis  Is there a step that destroys pathogens?  Pathogen growth under normal storage?  Product safety devices available?  Does packaging method affect pathogens?  Product linked to foodborne disease? 13
  • 14. 14 14 14 Principle 1 Conduct Hazard Analysis  Step 2 - Hazard Evaluation  Not Reasonably likely to occur  Reasonably likely to occur 14
  • 15. 15 15 15 Principle 1 Conduct Hazard Analysis  Hazard evaluation considers all aspects involved in the production of product  Not reasonably likely to occur (NRLTO)  NRTLO even in absence of control measure  NRTLO due to existence of specific SSOP or prerequisite program 15
  • 16. 16 16 16 Principle 1 Conduct Hazard Analysis  Prerequisite Programs examples  Purchase specifications for raw materials  Antimicrobial ingredients in RTE products  Employee hygiene specific for post lethality exposed product area 16
  • 17. 17 17 17 Principle 1 Conduct Hazard Analysis  Step 3 - Hazard control measures identified 17
  • 18. 18 18 18 Principle 1 Hazard Analysis 9 CFR 417.2 (a)(1)  (a) Hazard analysis.  (1) Every official establishment shall conduct, or have conducted for it, a hazard analysis to determine the food safety hazards reasonably likely to occur in the production process and identify the preventive measures the establishment can apply to control those hazards…………. 18
  • 19. 19 19 19 Principle 2 Determine CCPs  Critical control point (CCP)  Point, step, or procedure at which control can be applied and a food safety hazard can be prevented, eliminated, or reduced to an acceptable level 19
  • 20. 20 20 20 Principle 2 Determine CCPs  Examples of CCPs for pathogens  Cooking  Stabilization  Drying  Fermentation  Pasteurization  Acid rinses 20
  • 21. 21 21 21 Principle 2 Regulation 9 CFR 417.2(b)(1)  Every establishment shall develop and implement a written HACCP plan covering each product produced by that establishment whenever a hazard analysis reveals one or more food safety hazards that are reasonably likely to occur, based on the hazard analysis conducted in accordance with paragraph (a) of this section. 21
  • 22. 22 22 22 Principle 2 Regulation 9 CFR 417.2(c)(2)  List the critical control points for each of the identified food safety hazards 22
  • 23. 23 23 23 Principle 3 Establish Critical Limits  Maximum or minimum value to which a process must be controlled at a CCP to prevent, eliminate, or reduce the hazard to an acceptable level  Most often based on process parameters  Time/temperature  Physical dimensions  Water activity  PH 23
  • 24. 24 24 24 Principle 3 Regulation 9 CFR 417.2(c)(3)  List the critical limits that must be met at each of the critical control points.  Critical limits shall, at a minimum, be designed to ensure that applicable targets or performance standards established by FSIS, and any other requirement set forth in this chapter pertaining to the specific process or product, are met; 24
  • 25. 25 25 25 Principle 4 Establish Monitoring Procedures  Observations or measurements to assess whether a CCP is within the CL  Continuous preferred  If discontinuous must be sufficient to ensure control  Assignment and training of monitoring personnel is very important 25
  • 26. 26 26 26 Principle 4 Establish Monitoring Procedures  Track control of the process, and correct trends before deviation occurs  Determine when the process has deviated from the critical limit  Provide a written document to be used in verification 26
  • 27. 27 27 27 Principle 4 Regulation 9 CFR 417.2(c)(4)  List the procedures, and the frequency with which those procedures will be performed, that will be used to monitor each of the critical control points to ensure compliance with the critical limits; 27
  • 28. 28 28 28 Principle 5 Establish Corrective Actions  For deviations from CL or unforeseen hazards  Address disposition  Ensure no unsafe product is released  Identify and correct the cause  Ensure control of CCP  HACCP plan may need modification 28
  • 29. 29 29 29 Principle 5 Regulation 9 CFR 417.2 (c)(5)  Include all corrective actions that have been developed in accordance with § 417.3(a) of this part, to be followed in response to any deviation from a critical limit at a critical control point; 29
  • 30. 30 30 30 Principle 5 Regulation 9 CFR 417.3 (a)  The written HACCP plan shall identify the corrective action to be followed in response to a deviation from a critical limit. The HACCP plan shall describe the corrective action and assign responsibility for taking the corrective action, to ensure…… 30
  • 31. 31 31 31 Principle 5 Regulation 9 CFR 417.3(b)  If a deviation not covered by a specified corrective action occurs, or if another unforeseen hazard arises, the establish shall………………. 31
  • 32. 32 32 32 Principle 6 Establish Recordkeeping System  Establish effective recordkeeping system  Written evidence documenting the operation of the HACCP system 32
  • 33. 33 33 33 Principle 6 Establish Recordkeeping System  Summary of the hazard analysis  HACCP plan  Supporting documentation  Daily operational records 33
  • 34. 34 34 34 Principle 6 Regulation 9 CFR 417.2(c)(6)  Provide for a recordkeeping system that documents the monitoring of the critical control points. The records shall contain the actual values and observations obtained during monitoring. 34
  • 35. 35 35 35 Principle 6 Regulations in 9 CFR 417.5  417.5(a)(1)(2)(3)-maintain (1) HA (2) HACCP plan (3) monitoring records  417.5(b)-entry on records, sign, date  417.5(c)- preshipment review  417.5(d)-records on computers  417.5(e)-record retention 35
  • 36. 36 36 36 Principle 7 Establish Verification  Initial validation (First 90 days)  Ensures system is adequate to control hazards  Ongoing verification (Continuous)  Periodic activities other than monitoring to ensure that the entire system functions properly  Reassessment (Periodic as needed)  Periodic assessment to determines if the system needs modifying to remain effective 36
  • 37. 37 37 37 Principle 7 Regulations  417.2(c)(7) List the verification procedures, and the frequency with which those procedures will be performed, that the establishment will use in accordance with § 417.4 of this part.  417.4(a)(1) Initial validation  417.4(a)(2)(i)(ii)(iii) On going verification  417.4(a)(3) (i)(ii) and (b) Reassessment 37
  • 38. 38 38 38 HACCP Seven Principles Workshop  Each group will be given one “HACCP Principle”.  Discuss the meaning and significance of your assigned principle.  Be ready to “report out”. 38