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Concepts of 3D-printing
By
Romissaa Aly
Assistant lecturer of Oral Medicine,
Periodontology, Diagnosis and Dental
Radiology (Al-Azhar Univerisity)
It all starts with making a virtual design of the object you
want to create.
This virtual design is made in a CAD(Computer Aided Design) file
using a 3D modeling program (for the creation of a totally new
object) or with the use of a 3D scanner (to copy an existing object).
A 3D scanner makes a 3D digital copy of an object. [1]
3d scanners use different technologies to generate a 3d
model such as time-of-flight, structured / modulated light,
volumetric scanning and many more. [1]
models will become as easy as taking a picture. Prices of 3d
scanners range from very expensive professional industrial
devices to 30 USD DIY devices anyone can make at home.
To prepare a digital file for printing, the 3D modeling
software “slices” the final model into hundreds or thousands of
horizontal layers
When the sliced file is uploaded in a 3D printer, the object can be
created layer by layer.
The 3D printer reads every slice (or 2D image) and creates the
object, blending each layer with hardly any visible sign of
the layers, with as a result the three dimensional object
Three-dimensional (3D) printing is one of the most effective
techniques for developing 3D objects by deposition of source
materials, such as polymers or ceramics, in a layered manner.1
It is also referred to as rapid prototyping (RP), solid free-
form technology (SFF), or additive manufacturing (AM).2,3
In 1981Dr. Hideo Kodama invented the rapid prototyping
machine that could polymerize resin using ultraviolet (UV)
light and fabricate parts layer-by-layer.4
Chuck Hull, the “inventor of 3D printing”, filed the first patent
for stereolithography in 1986.5
He created and commercialized selective laser sintering (SLS)
and the .stl format (the general file type for 3D printing).
SLS, a different type of 3D printer, was first licensed by a
student atthe University of Texas, Carl Deckard, in 1988.6 In
1989, fuseddeposition modeling (FDM) was patented by Scott
Crump.
Figure 10. A) 3D bioprinting with bi-phasic support liquid for the manufacturing of thin-
walled, multi-layered hydrogel structures. B) Schematic illustration
of the velocity and shear stress distribution as well as the stress impinged on cells inside a
bioprinter nozzle. Reproduced with permission.[35
Laminated Object Manufacturing (LOM)
mullite fibrous porous ...
the branch of physics that deals with the deformation and
flow of matter, especially the non-Newtonian flow
of liquids and the plastic flow of solids.
nozzle. noun. noz·​zle ˈnäz-əl. : a short tube that narrows in the middle or toward
one end and is often used (as on a hose or pipe) to direct or speed up a flow of
fluid
Figure 4. Printing heterogeneous valve and
scaled valve constructs
Figure 5. Macrostructure of alginate-gelatin scaffolds with concentrations of (A) 1%, (B) 2% and
(C) 4%. Extrusion printing of alginate-gelatin scaffold
is seen in (D). A mechanically robust 2% alginate-gelatin scaffold after crosslinking with calcium
chloride is seen in (E). Dimensions of alginate-gelatin
scaffolds +/− calcium chloride is highlighted in (F). Reproduced with permission.[41] Copyright
2013, The Royal Society of Chemistry
Figure 7. Bioink printability assessment under different printing parameter combinations. A)
Evaluation of printability (Pr) under different gelation
states – under-, proper- and over-gelation. B) Optical microscope images at 30 mins. C) Semi-
quantified Pr value construct for gelatin/alginate
bioink with different concentrations under different printing temperatures. Scale bars are 1 mm.
ruthenium (Ru) and sodium persulfate (SPS)
Figure 9. 3D plotting of gelatin+methacryloyl+collagen constructs that have been
photopolymerized in UV+l2959 and Vis+Ru/SPS systems. Different
shape fidelity can be seen post-irradiation and post-swelling with the different systems.
Reproduced with permission.[34] Copyright 2016, American
Chemical Society.
Electrospinning is a method to produce
ultrafine (in nanometers) fibres by charging
and ejecting a polymer melt or solution
through a spinneret under a high-voltage
electric field and to solidify or coagulate it to
form a filament
Figure 5. (a) CAD
model and (b)
original setup of
hybrid 3D
printing/electros
pinning.
Reproduced
with permission
from Fazal et
al.118 Copyright
2021, Elsevier
Science Ltd
Figure 7. (A) 1st step: 3D printing of PLA honeycomb-like structures. (B) 2nd step:
Modifying honeycomb walls with zein film via the casting
technique. (C) 3rd step: Electrospinning coaxial nanofibers on one side of 3D-
printed modified structures. Reproduced with permission from dos
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3d printing.pdf

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  • 2. Concepts of 3D-printing By Romissaa Aly Assistant lecturer of Oral Medicine, Periodontology, Diagnosis and Dental Radiology (Al-Azhar Univerisity)
  • 3. It all starts with making a virtual design of the object you want to create. This virtual design is made in a CAD(Computer Aided Design) file using a 3D modeling program (for the creation of a totally new object) or with the use of a 3D scanner (to copy an existing object). A 3D scanner makes a 3D digital copy of an object. [1]
  • 4. 3d scanners use different technologies to generate a 3d model such as time-of-flight, structured / modulated light, volumetric scanning and many more. [1] models will become as easy as taking a picture. Prices of 3d scanners range from very expensive professional industrial devices to 30 USD DIY devices anyone can make at home.
  • 5. To prepare a digital file for printing, the 3D modeling software “slices” the final model into hundreds or thousands of horizontal layers When the sliced file is uploaded in a 3D printer, the object can be created layer by layer. The 3D printer reads every slice (or 2D image) and creates the object, blending each layer with hardly any visible sign of the layers, with as a result the three dimensional object
  • 6. Three-dimensional (3D) printing is one of the most effective techniques for developing 3D objects by deposition of source materials, such as polymers or ceramics, in a layered manner.1
  • 7. It is also referred to as rapid prototyping (RP), solid free- form technology (SFF), or additive manufacturing (AM).2,3 In 1981Dr. Hideo Kodama invented the rapid prototyping machine that could polymerize resin using ultraviolet (UV) light and fabricate parts layer-by-layer.4
  • 8. Chuck Hull, the “inventor of 3D printing”, filed the first patent for stereolithography in 1986.5 He created and commercialized selective laser sintering (SLS) and the .stl format (the general file type for 3D printing). SLS, a different type of 3D printer, was first licensed by a student atthe University of Texas, Carl Deckard, in 1988.6 In 1989, fuseddeposition modeling (FDM) was patented by Scott Crump.
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  • 11. Figure 10. A) 3D bioprinting with bi-phasic support liquid for the manufacturing of thin- walled, multi-layered hydrogel structures. B) Schematic illustration of the velocity and shear stress distribution as well as the stress impinged on cells inside a bioprinter nozzle. Reproduced with permission.[35
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  • 32. the branch of physics that deals with the deformation and flow of matter, especially the non-Newtonian flow of liquids and the plastic flow of solids.
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  • 35. nozzle. noun. noz·​zle ˈnäz-əl. : a short tube that narrows in the middle or toward one end and is often used (as on a hose or pipe) to direct or speed up a flow of fluid
  • 36. Figure 4. Printing heterogeneous valve and scaled valve constructs
  • 37. Figure 5. Macrostructure of alginate-gelatin scaffolds with concentrations of (A) 1%, (B) 2% and (C) 4%. Extrusion printing of alginate-gelatin scaffold is seen in (D). A mechanically robust 2% alginate-gelatin scaffold after crosslinking with calcium chloride is seen in (E). Dimensions of alginate-gelatin scaffolds +/− calcium chloride is highlighted in (F). Reproduced with permission.[41] Copyright 2013, The Royal Society of Chemistry
  • 38. Figure 7. Bioink printability assessment under different printing parameter combinations. A) Evaluation of printability (Pr) under different gelation states – under-, proper- and over-gelation. B) Optical microscope images at 30 mins. C) Semi- quantified Pr value construct for gelatin/alginate bioink with different concentrations under different printing temperatures. Scale bars are 1 mm.
  • 39. ruthenium (Ru) and sodium persulfate (SPS) Figure 9. 3D plotting of gelatin+methacryloyl+collagen constructs that have been photopolymerized in UV+l2959 and Vis+Ru/SPS systems. Different shape fidelity can be seen post-irradiation and post-swelling with the different systems. Reproduced with permission.[34] Copyright 2016, American Chemical Society.
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  • 41. Electrospinning is a method to produce ultrafine (in nanometers) fibres by charging and ejecting a polymer melt or solution through a spinneret under a high-voltage electric field and to solidify or coagulate it to form a filament
  • 42. Figure 5. (a) CAD model and (b) original setup of hybrid 3D printing/electros pinning. Reproduced with permission from Fazal et al.118 Copyright 2021, Elsevier Science Ltd
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  • 45. Figure 7. (A) 1st step: 3D printing of PLA honeycomb-like structures. (B) 2nd step: Modifying honeycomb walls with zein film via the casting technique. (C) 3rd step: Electrospinning coaxial nanofibers on one side of 3D- printed modified structures. Reproduced with permission from dos