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Metal Industry
Reference Cases
#1 Caster Mill Drive:
Challenges
● Failure due to misalignment
Critical equipment
● Motor, Roller bearing, Gearbox
Impact of an unplanned shutdown
● Restoration time - approx 48 hours
● Financial loss (batch wastage) - (It can lead to plant
shutdown)
Key process parameters
● TV
● Tan Delta Number (Oil Quality)
● Temperature
ARM Solution
● Engineering schematic
● Dashboard
Caster Mill Schematic
Caster Mill - IoT Dashboard - Overview
Drive Motor IoT Dashboard
Recommendations and Alarms
Gear Oil Condition
#2 Blast Furnace Blower:
Challenges
● Motor Failure due to high load / vibration
Critical equipment
● Motor, Gearbox
Impact of an unplanned shutdown
● Restoration time -
● Financial loss (batch wastage) -
Key process parameters
● TV
ARM Solution
● Engineering schematic
● Dashboard
BF Blower - Schematic
BF Blower - IoT Dashboard - Overview
Blower Motor IoT Dashboard
Recommendations and Alarms
#3 Transformer Oil Condition:
Challenges
● Oil Deterioration due to moisture and oxidation
● No advance warning to take corrective actions
Critical equipment
● Transformer
Impact of an unplanned shutdown
● Restoration time - ~8-10 Hours
Key process parameters
● Tan Delta Number (Oil Quality)
● Temperature
ARM Solution
● Engineering schematic
● Dashboard
Transformer Oil Condition Monitoring
- Schematic
Transformer Oil Condition -
IoT Dashboard
#4 Hydraulic Power House:
Challenges
● Oil Deterioration due to moisture and oxidation can
create problem Hydraulic line in steel making
process
Critical equipment
● Main Lube Line (Oil Monitoring)
Impact of an unplanned shutdown
● Restoration time -
● Financial loss (batch wastage) -
Key process parameters
● Tan Delta Number (Oil Quality)
● Temperature
ARM Solution
● Engineering schematic
● Dashboard
Hydraulic Power Pack - IoT Dashboard
Overview
Hydraulic Oil Condition -IoT Dashboard
Metals Dashboard Link
CLICK HERE

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2020 07-metal industries- asset reliability used cases

  • 2. #1 Caster Mill Drive: Challenges ● Failure due to misalignment Critical equipment ● Motor, Roller bearing, Gearbox Impact of an unplanned shutdown ● Restoration time - approx 48 hours ● Financial loss (batch wastage) - (It can lead to plant shutdown) Key process parameters ● TV ● Tan Delta Number (Oil Quality) ● Temperature ARM Solution ● Engineering schematic ● Dashboard
  • 4. Caster Mill - IoT Dashboard - Overview
  • 5. Drive Motor IoT Dashboard
  • 8. #2 Blast Furnace Blower: Challenges ● Motor Failure due to high load / vibration Critical equipment ● Motor, Gearbox Impact of an unplanned shutdown ● Restoration time - ● Financial loss (batch wastage) - Key process parameters ● TV ARM Solution ● Engineering schematic ● Dashboard
  • 9. BF Blower - Schematic
  • 10. BF Blower - IoT Dashboard - Overview
  • 11. Blower Motor IoT Dashboard
  • 13. #3 Transformer Oil Condition: Challenges ● Oil Deterioration due to moisture and oxidation ● No advance warning to take corrective actions Critical equipment ● Transformer Impact of an unplanned shutdown ● Restoration time - ~8-10 Hours Key process parameters ● Tan Delta Number (Oil Quality) ● Temperature ARM Solution ● Engineering schematic ● Dashboard
  • 14.
  • 15. Transformer Oil Condition Monitoring - Schematic
  • 16. Transformer Oil Condition - IoT Dashboard
  • 17. #4 Hydraulic Power House: Challenges ● Oil Deterioration due to moisture and oxidation can create problem Hydraulic line in steel making process Critical equipment ● Main Lube Line (Oil Monitoring) Impact of an unplanned shutdown ● Restoration time - ● Financial loss (batch wastage) - Key process parameters ● Tan Delta Number (Oil Quality) ● Temperature ARM Solution ● Engineering schematic ● Dashboard
  • 18.
  • 19. Hydraulic Power Pack - IoT Dashboard Overview
  • 20. Hydraulic Oil Condition -IoT Dashboard