Engineering Sustainability
                                       – A Systems Approach
                                                        Lorie Jones
                                               FIEAust CPEng NPER
                                                          Co-authors:
                                                         Katie DeJong
                                                        Janine Barrow




ICWES15 Conference, Adelaide 19-22 July 2011
How do we get there?




            The road to sustainability…
     Where have we been? Where are we going?
Flying over northern Canada in the 1950s, I saw lakes and rivers the
                      colour of tomato soup…
          (pers comm: retired Canadian mining engineer).




                www.squidoo.com      www.amazon.com
“Business as Usual” is no longer sufficient!
       From wet to dry disposal – a simple solution…


Failure of wet bauxite dam, Hungary      Dry stacking, Alcoa WA




                  From article by David Boger in
                  the chemical engineer (January 2011)
There are limits to growth…

• A paradigm shift in thinking will be required.

• Engineers must rise to the challenge of leading the
  community through to the new paradigm.
Think of the earth as a soccer ball coated in varnish - the thin layer
      of varnish represents our finite liveable atmosphere…
                       (concept by David Suzuki).




             cabinetmagazine.org      commons.wikimedia.org
Take a global perspective
“End of pipe” solutions are no longer sufficient




         www. chemistry.about.com; www. barrhead.ca; www. forcedgreen.com
Take a global perspective…
• Are we satisfied that these overseas components
  have been made without compromising workforce
  health and safety, or the local environment?

• How shall we as engineers respond to these
  dilemmas and other leadership challenges?

• What tools, skill sets and personal attributes will
  engineers require to deliver more sustainable
  outcomes?
Take a long term perspective…

                                4565
Take a long term perspective…

• Real behavioural change will take generations.

• How do we maintain momentum and convert public
  sentiment into policies and actions which set the
  foundations for a more sustainable future?

• Patience, Persistence, Persuasion
Engineers have a leadership role
               in creating sustainable solutions

1992 - Rio Earth Summit Agenda 21 explictly addressed the important role of
   engineers in achieving sustainability;
1993 - IEAust AGM resolved ‘that Council acknowledge the leadership role
   the engineering profession must provide in attainment of sustainable
   development and that Council develop special plans to achieve this
   leadership role and report progress regularly to the members’;
1994 - IEAust Policy on Sustainability and Code of Ethics;
2007 - Engineers Australia Sustainability Charter;
2010 - Engineers Australia Code of Ethics states that ‘As engineering
   practitioners, we use our knowledge and skills for the benefit of the
   community to create engineering solutions for a sustainable future’.
There is a disconnect between sustainability
  drivers and project planning and design



                                      Project
        Sustainability               planning
           Drivers                     and
                                      design
                                       KPIs




            images.betterworldbooks.com
Engineering is becoming more complex
                • Lengthy approvals
Stakeholders    • Community resistance
                • Media involvement

                • Cradle to Cradle design
 Time scale     • Long approval times

Spatial scale   • Large areas               Increasing
                • Water, soil, habitats
                                            Complexity
                • Labour
 Shortages      • Components
                • Performance
Expectations    • Flexibility
We need a text book like this, but for
           sustainability
I wish I could find this book…
The Sustainability Equation?

         ds         (v at )dt
                   1 2
                vt   at
                   2
                             1
stakeholders    values* time   approach * time2
                             2
         ds     S
                Sustainability
               ???
How do we ‘engineer’ sustainability?
          Embed a ‘sustainability framework’
              within existing processes
• risk workshops;
• safety-in-design workshops;
• concept planning workshops;
• options evaluation, analysis and assessment (using
  SA, LCA, TBL, ecological footprint analysis, etc); and
• value for money workshops.
How do we ‘engineer’ sustainability?
Add design parameters with sustainability objectives...


• Are there cleaner production alternatives?
• Can the design be optimised to minimise use of
  energy, water, materials and other resources?
• Which design option would minimise lifecycle costs?
• Have all stakeholder requirements been considered?
How do we ‘engineer’ sustainability?
        Take a Whole Systems Approach...

•   Take a more strategic view
•   Review the purpose and objectives
•   Consider Whole of Life
•   Define the boundaries of the system
•   Ask the right questions - communication is key
Project stages - the cost of leaving it too late
How do we ‘engineer’ sustainability?
        Take a Whole Systems Approach...

•   Take a more strategic view
•   Review the purpose and objectives
•   Consider Whole of Life
•   Define the boundaries of the system
•   Ask the right questions - communication is key
We need to optimise the ‘System’
             Inputs                                              Outputs

                 • Capital & operating cost        Economic      • Revenue and asset value
  Economic
                 • Opportunity costs


                 • Sink and source: pollution,                   • Service for the
                                                 Environmental     environment?
Environmental      materials
                 • Damage to biodiversity
                                                                 • No net social impacts
                                                                 • “Common Good” benefits
                                                    Social
   Social        • Eliminate injuries, deaths                    • Education?
                                                                 • Collateral business




                                                  ROI
                  Investment In
                                                 ‘Black          Service Out
                                                  Box’
How do we ‘engineer’ sustainability?
        Take a Whole Systems Approach...

•   Take a more strategic view
•   Review the purpose and objectives
•   Consider Whole of Life
•   Define the boundaries of the system
•   Ask the right questions - communication is key
Communication is the key to influencing more
        sustainability outcomes




                          Take your finger out of
                          your ear when I am
                          speaking to you !


  www.classicsofky.com
                            www.flickriver.com
How do we ‘engineer’ sustainability?
        Take a Whole Systems Approach...

•   Take a more strategic view
•   Review the purpose and objectives
•   Consider Whole of Life
•   Define the boundaries of the system
•   Ask the right questions - communication is key
So what does sustainability look like?
    Engineering excellence can provide a platform
                  for sustainability
• Many of the attributes of engineering excellence also
  reflect aspects of sustainability;

• Of the 21 Judging criteria, 16 contain elements of
  sustainability thinking;

• Some of the recent Engineering Excellence Awards
  provide a glimpse of what’s possible...
A NATURAL BIOLOGICAL REMOVAL SYSTEM FOR OXALATE
                         Alcoa World Alumina

From bauxite to alumina
  and red mud:
•   The Bayer process is used to
    extract alumina from bauxite ore.
    Oxalate is an impurity.

• Water is removed from the waste
  slurry and reused in the process.

• Dry stacking method is used for
  residue storage .
A NATURAL BIOLOGICAL REMOVAL SYSTEM FOR OXALATE
             Alcoa World Alumina
A NATURAL BIOLOGICAL REMOVAL SYSTEM FOR OXALATE
                         Alcoa World Alumina
Provides significant environmental and cost advantages;
reduced energy use and hence reduced greenhouse emissions.




                            Bio air sampling
MOBILE MINING UNIT PLANT (MUP)
        RCR MINING

                       •   CLIENT:
                           ILUKA RESOURCES

                       •   STRUCTURAL DESIGN
                           SUPPORT:
                           SINCLAIR KNIGHT MERZ

                       •   ELECTRICAL DESIGN:
                           OVERFLOW INDUSTRIAL
                           (OFI)
MUP at work at Iluka’s Jacinth Ambrosia mine


 “the key to the project’s success was
 passion, innovation and team work”.
MOBILE MINING UNIT PLANT (MUP)
         RCR MINING




          Track mounted vehicle.
          Fully articulated along three axis.
MOBILE MINING UNIT PLANT (MUP)
        RCR MINING
MOBILE MINING UNIT PLANT (MUP)
                          RCR MINING


•reduced
infrastructure and
operation costs;

•improved efficiencies;

•reduced waste,
energy and emissions.
Condor Towers
Pritchard Francis Pty Ltd




      Photography by F22 Photography
      supplied by Pritchard Francis.
Condor Towers
                  Pritchard Francis Pty Ltd


• Reusing the existing
  concrete structure
  reduced concrete
  consumption and
  building wastage to
  landfill.


      Photography by F22
      Photography supplied
      by Pritchard Francis.
Condor Towers
                             Pritchard Francis Pty Ltd
Photography by F22 Photography
supplied by Pritchard Francis
WOODMAN POINT ODOUR CONTROL FACILITY
                     Water Corporation


The W2W Alliance              Biological Scrubbers
• Black & Veatch;
• Sinclair Knight Merz;
• Thiess; and
• Water Corporation.
ENEABBA TO MOONYOONOOKA
TRANSMISSION LINE CORRIDOR SELECTION PROCESS
    Western Power and Sinclair Knight Merz
ENEABBA TO MOONYOONOOKA
           TRANSMISSION LINE CORRIDOR SELECTION PROCESS
                                 Community
                                 engagement, communication
                                 , consultation, cooperation




Dongara design parameter and
community workshops
ENEABBA TO MOONYOONOOKA
TRANSMISSION LINE CORRIDOR SELECTION PROCESS
     Heritage and Native Title considerations




       Dongara Special Interest Group workshop
Consultation with farmers and potentially affected
landowners
ENEABBA TO MOONYOONOOKA
  TRANSMISSION LINE CORRIDOR SELECTION PROCESS
Upon referral, the EPA was satisfied with the level of public
consultation, and a formal public review was not required,
                 hence saving two years….
How can we ‘engineer’ sustainability?
      Engineers and scientists have the skill sets
                to make a difference…
• Be ingenious - work smarter and innovate;
• Expand your ‘spheres of influence’;
• Breakdown the silos;
• Seek involvement at the conceptual stage of
  projects;
• Take a ‘whole systems’ approach; and
• Strive for engineering ‘excellence’.
The future is out there…




                We have come a long way,
          but there is still a long road ahead of us.

ICWES15 - Engineering Sustainability - A Systems Approach. Presented by Ms Lorie Jones, AUST

  • 1.
    Engineering Sustainability – A Systems Approach Lorie Jones FIEAust CPEng NPER Co-authors: Katie DeJong Janine Barrow ICWES15 Conference, Adelaide 19-22 July 2011
  • 2.
    How do weget there? The road to sustainability… Where have we been? Where are we going?
  • 3.
    Flying over northernCanada in the 1950s, I saw lakes and rivers the colour of tomato soup… (pers comm: retired Canadian mining engineer). www.squidoo.com www.amazon.com
  • 4.
    “Business as Usual”is no longer sufficient! From wet to dry disposal – a simple solution… Failure of wet bauxite dam, Hungary Dry stacking, Alcoa WA From article by David Boger in the chemical engineer (January 2011)
  • 5.
    There are limitsto growth… • A paradigm shift in thinking will be required. • Engineers must rise to the challenge of leading the community through to the new paradigm.
  • 6.
    Think of theearth as a soccer ball coated in varnish - the thin layer of varnish represents our finite liveable atmosphere… (concept by David Suzuki). cabinetmagazine.org commons.wikimedia.org
  • 7.
    Take a globalperspective “End of pipe” solutions are no longer sufficient www. chemistry.about.com; www. barrhead.ca; www. forcedgreen.com
  • 8.
    Take a globalperspective… • Are we satisfied that these overseas components have been made without compromising workforce health and safety, or the local environment? • How shall we as engineers respond to these dilemmas and other leadership challenges? • What tools, skill sets and personal attributes will engineers require to deliver more sustainable outcomes?
  • 9.
    Take a longterm perspective… 4565
  • 10.
    Take a longterm perspective… • Real behavioural change will take generations. • How do we maintain momentum and convert public sentiment into policies and actions which set the foundations for a more sustainable future? • Patience, Persistence, Persuasion
  • 11.
    Engineers have aleadership role in creating sustainable solutions 1992 - Rio Earth Summit Agenda 21 explictly addressed the important role of engineers in achieving sustainability; 1993 - IEAust AGM resolved ‘that Council acknowledge the leadership role the engineering profession must provide in attainment of sustainable development and that Council develop special plans to achieve this leadership role and report progress regularly to the members’; 1994 - IEAust Policy on Sustainability and Code of Ethics; 2007 - Engineers Australia Sustainability Charter; 2010 - Engineers Australia Code of Ethics states that ‘As engineering practitioners, we use our knowledge and skills for the benefit of the community to create engineering solutions for a sustainable future’.
  • 12.
    There is adisconnect between sustainability drivers and project planning and design Project Sustainability planning Drivers and design KPIs images.betterworldbooks.com
  • 13.
    Engineering is becomingmore complex • Lengthy approvals Stakeholders • Community resistance • Media involvement • Cradle to Cradle design Time scale • Long approval times Spatial scale • Large areas Increasing • Water, soil, habitats Complexity • Labour Shortages • Components • Performance Expectations • Flexibility
  • 14.
    We need atext book like this, but for sustainability
  • 15.
    I wish Icould find this book…
  • 16.
    The Sustainability Equation? ds (v at )dt 1 2 vt at 2 1 stakeholders values* time approach * time2 2 ds S Sustainability ???
  • 17.
    How do we‘engineer’ sustainability? Embed a ‘sustainability framework’ within existing processes • risk workshops; • safety-in-design workshops; • concept planning workshops; • options evaluation, analysis and assessment (using SA, LCA, TBL, ecological footprint analysis, etc); and • value for money workshops.
  • 18.
    How do we‘engineer’ sustainability? Add design parameters with sustainability objectives... • Are there cleaner production alternatives? • Can the design be optimised to minimise use of energy, water, materials and other resources? • Which design option would minimise lifecycle costs? • Have all stakeholder requirements been considered?
  • 19.
    How do we‘engineer’ sustainability? Take a Whole Systems Approach... • Take a more strategic view • Review the purpose and objectives • Consider Whole of Life • Define the boundaries of the system • Ask the right questions - communication is key
  • 20.
    Project stages -the cost of leaving it too late
  • 21.
    How do we‘engineer’ sustainability? Take a Whole Systems Approach... • Take a more strategic view • Review the purpose and objectives • Consider Whole of Life • Define the boundaries of the system • Ask the right questions - communication is key
  • 22.
    We need tooptimise the ‘System’ Inputs Outputs • Capital & operating cost Economic • Revenue and asset value Economic • Opportunity costs • Sink and source: pollution, • Service for the Environmental environment? Environmental materials • Damage to biodiversity • No net social impacts • “Common Good” benefits Social Social • Eliminate injuries, deaths • Education? • Collateral business ROI Investment In ‘Black Service Out Box’
  • 23.
    How do we‘engineer’ sustainability? Take a Whole Systems Approach... • Take a more strategic view • Review the purpose and objectives • Consider Whole of Life • Define the boundaries of the system • Ask the right questions - communication is key
  • 24.
    Communication is thekey to influencing more sustainability outcomes Take your finger out of your ear when I am speaking to you ! www.classicsofky.com www.flickriver.com
  • 25.
    How do we‘engineer’ sustainability? Take a Whole Systems Approach... • Take a more strategic view • Review the purpose and objectives • Consider Whole of Life • Define the boundaries of the system • Ask the right questions - communication is key
  • 26.
    So what doessustainability look like? Engineering excellence can provide a platform for sustainability • Many of the attributes of engineering excellence also reflect aspects of sustainability; • Of the 21 Judging criteria, 16 contain elements of sustainability thinking; • Some of the recent Engineering Excellence Awards provide a glimpse of what’s possible...
  • 27.
    A NATURAL BIOLOGICALREMOVAL SYSTEM FOR OXALATE Alcoa World Alumina From bauxite to alumina and red mud: • The Bayer process is used to extract alumina from bauxite ore. Oxalate is an impurity. • Water is removed from the waste slurry and reused in the process. • Dry stacking method is used for residue storage .
  • 28.
    A NATURAL BIOLOGICALREMOVAL SYSTEM FOR OXALATE Alcoa World Alumina
  • 29.
    A NATURAL BIOLOGICALREMOVAL SYSTEM FOR OXALATE Alcoa World Alumina Provides significant environmental and cost advantages; reduced energy use and hence reduced greenhouse emissions. Bio air sampling
  • 30.
    MOBILE MINING UNITPLANT (MUP) RCR MINING • CLIENT: ILUKA RESOURCES • STRUCTURAL DESIGN SUPPORT: SINCLAIR KNIGHT MERZ • ELECTRICAL DESIGN: OVERFLOW INDUSTRIAL (OFI)
  • 31.
    MUP at workat Iluka’s Jacinth Ambrosia mine “the key to the project’s success was passion, innovation and team work”.
  • 32.
    MOBILE MINING UNITPLANT (MUP) RCR MINING Track mounted vehicle. Fully articulated along three axis.
  • 33.
    MOBILE MINING UNITPLANT (MUP) RCR MINING
  • 34.
    MOBILE MINING UNITPLANT (MUP) RCR MINING •reduced infrastructure and operation costs; •improved efficiencies; •reduced waste, energy and emissions.
  • 35.
    Condor Towers Pritchard FrancisPty Ltd Photography by F22 Photography supplied by Pritchard Francis.
  • 36.
    Condor Towers Pritchard Francis Pty Ltd • Reusing the existing concrete structure reduced concrete consumption and building wastage to landfill. Photography by F22 Photography supplied by Pritchard Francis.
  • 37.
    Condor Towers Pritchard Francis Pty Ltd Photography by F22 Photography supplied by Pritchard Francis
  • 38.
    WOODMAN POINT ODOURCONTROL FACILITY Water Corporation The W2W Alliance Biological Scrubbers • Black & Veatch; • Sinclair Knight Merz; • Thiess; and • Water Corporation.
  • 39.
    ENEABBA TO MOONYOONOOKA TRANSMISSIONLINE CORRIDOR SELECTION PROCESS Western Power and Sinclair Knight Merz
  • 40.
    ENEABBA TO MOONYOONOOKA TRANSMISSION LINE CORRIDOR SELECTION PROCESS Community engagement, communication , consultation, cooperation Dongara design parameter and community workshops
  • 41.
    ENEABBA TO MOONYOONOOKA TRANSMISSIONLINE CORRIDOR SELECTION PROCESS Heritage and Native Title considerations Dongara Special Interest Group workshop
  • 42.
    Consultation with farmersand potentially affected landowners
  • 43.
    ENEABBA TO MOONYOONOOKA TRANSMISSION LINE CORRIDOR SELECTION PROCESS Upon referral, the EPA was satisfied with the level of public consultation, and a formal public review was not required, hence saving two years….
  • 44.
    How can we‘engineer’ sustainability? Engineers and scientists have the skill sets to make a difference… • Be ingenious - work smarter and innovate; • Expand your ‘spheres of influence’; • Breakdown the silos; • Seek involvement at the conceptual stage of projects; • Take a ‘whole systems’ approach; and • Strive for engineering ‘excellence’.
  • 45.
    The future isout there… We have come a long way, but there is still a long road ahead of us.