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STUDY OF BLASTING IN
OPEN CAST MINES
COURSE PROGRAMME
1. INTRODUCTION
2. EXPLOSIVES USED IN SURFACE MINES
3. BLASTING ACCESSORIES
4. SELECTION OF EXPLOSIVES
5. DESIGN OF BLAST PATTERN –
INFLUENCING PARAMETERS
6. BLAST DESIGN IN SURFACE MINES – AN
APPROACH
COURSE PROGRAMME
7. SECONDARY BLASTING
8. AREAS OF CONCERN IN BLASTING
9. MEASURES TO CONTROL ENVIRONMENTAL
HAZARDS IN BLASTING
10. HANDLING OF MISFIRES IN BLASTING
11. WALL CONTROL TECHNIQUES
12. NEW DEVELOPMENTS / CASE STUDIES
1. INTRODUCTION
i. Current / Future Status of Surface Mining
ii. Importance of Blasting in Opencast mines
iii. Search for Better Blasting
Current / Future Status of Surface
Mining
 Surface mining practiced in Coal, Non-Coal
mines – Copper, Iron ore, Zinc, Bauxite
and Non-metallic sectors
 Global Mineral Production
- More than 70% from Surface mines
- Less than 30% from Underground mines
 Indian Mineral Production
- More than 80% of coal from surface mining
- Large volume of waste need to be removed
Importance of Blasting in Opencast
mines
 Objective of Blasting-Good Fragmentation
 Fragmentation required simply to loosen
the rock for easy excavation and
transportation.
 Efficient and Economic removal of
Overburden and Ore/Coal.
 Impacts of Environmental mandates and
Safety requirements on Surface Mine
Blasting Technology.
Search for Better Blasting
 It has centered on safer, more powerful, less
expensive blasting materials and techniques.
 New explosives –Slurry, Emulsion from NG
 Development of Bulk Loading Concepts
 Development of Initiation systems – low energy
detonating cords, SBM, NONEL, Electronic
Detonators
 Managing the Environmental threats!
 Searching is an unremitting effort!!
2. EXPLOSIVES USED IN
SURFACE MINES
 What do mean by ‘Explosive’?
 Explosive is a substance, which under the
influence of heat, shock or both, is capable of
generating a large volume of gas at high
temperature in an extremely short space of
time on confined rock mass, thus breaking it.
 Types of Explosives
 Low Explosives
 High Explosives
 For Explosive Initiation
Low Explosives
 It burns and develop much low pressure
 Gun powder/ black powder
 It is a mechanical mixture of KNO3 (72-75%),
charcoal (15-16%) and sulphur (10-12%)
20 KNO3+30 C+10S 
(6K2CO3+K2SO4+3K2)+(14CO2+10CO+10N2)+600 cal/g
 Speed is 450m/sec
 Poor fragmentation with heaving effect
 Used in manufacture of safety fuse; extraction of
ornamental blocks; breakage of elasto-plastic
materials
High Explosives
 Characterized by very high rate of reaction and high detonation pressure.
 Nitroglycerin (1845)
 Dynamite (1860)
 Dynamite perfected and Non-NG, High AN, Cap Sensitive (1930 – 50)
 ANFO (1947)
 LOX (1930, in India)
 Slurry (1960-62)
 Cap-sensitive Slurry (1970)
 Emulsion (1978)
 Bulk Explosives (1980 -90)
NG Based Explosives
 Compositions: NG-5%-90%; NC-
Gelling/thickening agent & senstizer;
Oxidizer-AN & SN; Fuel ingredients- Starches,
wood flours, sulfur; NaCl-in permissible exp.
 Sensitive to shock, friction & heat
 High VOD of 7800m/sec ; temp@detn.- 3150
deg. C
 Chemical reaction:
(NG) 4C3H5 (NO3)3  12CO2+10H2O+6N2+O2+1500 cal/g
 Density:0.8-1.45, RBS: 73-79%, Temp.Res:-17 deg
NG Based Explosives
Advantages:
 High strengths
 High densities
 High detonation velocity
 Greater water resistance and chemical stability
Disadvantages:
 Risk of accidents
 Sensitive to friction and heat
 Handling problems
 High manufacturing cost
Examples: TELGEX-80/90/LD (TEL), OCG(ICI).
Ammonium Nitrate Fuel Oil
 94.3% AN +5.7% FO (Oxygen Balanced)
 Fuel Oil –Diesel Oil No.2 ( for 50 kg of AN-3.7 liters)
 It is a cheap, low-density, cap-insensitive explosive,
requiring primer charge of high explosives.
 Sensitivity and Performance of AN, depends on
‘quality’ of the Prill supplied
 Sensitivity or Energy increased by adding Fuel
grade Aluminum and affected by water
 Chemical Reaction:
94.3%AN+5.7%FO (Oxygen balanced) - 3NH4NO3+CH2
3N2+7H2O+CO2+930 cal/g
 Density: 0.8-0.9, RBS: 51-55%, Temp. Res:32 degC
ANFO
Advantages:
 Superior in cost effectiveness
 Safe to handle
 Best suitable for dry holes
 Explosive is prepared only at the site
 No storage in magazine required
Disadvantages:
 Desensitized in water
 Inefficient in small dia holes
 Unsuccessful blasting in hard rocks
 Lower sensitivity
 Not suitable for sleeping holes & hot holes
Examples: Deepak Fertilizers, Pune
Liquid Oxygen Explosive (LOX)
 It is made by soaking cartridge of activated charcoal-27%
(combustible ingredient) - in liquid oxygen (73%).
 High detonation pressure (14*10000 atmos.) and explosion
temperature (6600 degree C)
 Large volume of gas is released at high temperature
Advantages:
 Suitable for dense and medium rocks
 No emission of noxious gases
 It causes less vibrations than conventional explosive
 Misfires can be handled safely after lapse of certain duration
Disadvantages:
 Cost is high
 Quicker evaporation ( life is shorter)
 Unsafe
Example: LOXITE (IOL)
SLURRY
 Addition of colloid such as ‘Guargum’ in ANFO,
which builds up ‘Viscosity’, followed by Cross-
linking agent which forms a gelled mixture.
 Compositions:
Oxidizer: AN, SN; Fuel: Sugar, Coal, Amines,
Paraffin; Thiourea & Guragum –Viscosity;
Nitrostarch-Thickner; Cross linking agent-
Potassium or Sod. Di-Chromates or Borax oxides;
TNT, Al- Sensitizer
 Plant or Truck mixed
 Detonation velocity: 3000-4500 m/sec
 Density:1.1-1.2, RBS: 53-65%
 Temperature resistance: 4 deg.C
SLURRY
Advantages:
 Water resistant
 Effective utilization of explosives
 Not subjected to friction or impact
 It produces low non-toxic fumes
Disadvantages:
 Life is only 6 months
 Not suitable for high temperature conditions
Example: TELGEL (TEL)
EMULSION
 Consists of oxiders dissolved in water
surrounded by a fuel – fine particle size
 Senstizer: air/gas bubbles or artificial glass micro
balloons-hot spot; Emulsifier-waxes, gums
 VOD: 4000-5000 m/s
 Density range of 1.1 to 1.35 g/cc
 High water resistant in full concentration
 Plant of Truck mixed
 High velocity and bulk strength
 Temperature resistance: 4 deg. C
Example: Powergel (Orica)
Emulsion
Advantages:
 High output of thermo-chemical energy
 Cap sensitivity in low temperatures
 Safety
 Maximum Reaction factor of 0.97
 Low cost
 Low Post-detonation fumes
Disadvantages:
 It causes problems when loading holes with
fissures
 Consistency in toe clearances
 Sympathetic detonation
DEMERITS OF PACKAGED EXP
 Manual charging
 Cumbersome charging process (Slow rate)
 Cycle time is more
 No product flexibility
 Partial energy utilisation due to decouping
 Safety issues
BULK EXPLOSIVES
 Explosives directly delivered into the blast
hole through mechanised and mobile
delivery system
 Supplied to large opencast mines and civil
construction projects
 Useful, annual explosive consumption-
2000 t
 Types – Bulk ANFO, Bulk Watergel, Bulk
Emulsion, HANFO
BULK ANFO
 Prilled AN (94%) + Diesel oil (6%)
 Initiation by DF or NONEL
 Suitable for medium hard rock
 Not suitable for wet holes
 Very limited shelf life
 Not suitable for variable climatic
conditions
 Economically cheaper than the rest
HEAVY ANFO
 Loose Emulsion matrix physically with
ANFO for creating voids to provide
sensitivity
 Mixture depends on required sensitivity,
energy, water resistance and economics
 Emulsion : ANFO – 70:30 or 30:70
 Relative RBS and strength increases with
emulsion content but sensitivity reduces.
HEAVY ANFO
Advantages:
 Higher RBS of 130 compared to ANFO
(expansion of drill pattern by 11%)
 Cost of Drilling is reduced by 15%
 Muckpile was low and well spread
(suitable for Dragline benches – Cast
blasting)
Benefits of Bulk Explosives
 Safety
 Inventory
 Explosive vans
 Manpower
 Speed of operation
 Explosive product
 Blasting efficiency
 Other features
Bulk Delivery Systems
 Plant Mixed Explosive Delivery System
 Mixed Slurry Pump Truck Delivery System
 Gelmaster System
 Blend Masters
 ANFO and HANFO Delivery System
 Repumpable Bulk Emulsion
Conditions for use of Bulk Explosives
at Site
 Making SMS, Charging and Firing under technical experts from
manufacturer
 Blasting crew shall observe the general precautions and relevant
rules at site
 Only minimum no. of persons to be present
 No smoking, open flame, etc with in 3 m of site
 No spillage of explosives while pumping
 Proper record about charging and firing
 Drilling should be completed before taking up charging
 Area of charged hole marked by Red-flag /Red-light
 Stemmed immediately after the charging, only short length of DF is
exposed
 Collar area of the hole should be covered with soft material as it
does not come in contact with any discharge of static electricity or
local strike of lightening energy.
U/G BULK EXPLOSIVES
Reasons for delay-introduction in U/g:
 Harsh mining conditions in underground
 Relatively smaller diameter drill holes
Advantages:
 Speed
 Product flexibility (density & energy)
 Perimeter control
 Post blast fumes minimized
 Safety and security
 No Magazine and minimum inventory
 Improvement in pull (17%)
 Improvement in Charge factor
EXPLOSIVE TYPES
 Heavy Weight Cord (Cordtex 80 g/40 g)
- for perimeter holes
 Decoupled Packaged Explosives (Powergel-801 –
25/32 mm – in 45 mm holes)
- for perimeter blastholes
 Decoupled Bulk (Powerbulk Drive T)
- produces good results & low cost
 Low Density Bulk (Powerbulk Drive)
- produces good results in hard ground and
lowest cost
POWERBULK DRIVE T (Orica)
Charging Unit
- Emulsion bin
- Pumping systems
- Minipump – 650 kg premix bin +
charging rate of 15 kg/min + loading
accuracy of 65 g
- Maxipump – 2.5 MT + 80 kg/min +
accuracy of 125 g
Condition for Bulk Transport of
Explosives
 Trial shall be carried out under direct supervision of
technical personnel of manufacturer for conversant of
vehicle
 No person allowed to ride upon, drive, load or unload
the vehicle while smoking or under the influence of
intoxicants
 Caution shall be exercised while moving vehicle within
the blasting area
 Materials shall not be mixed while in transit
 During loading, a positive grounding device shall be used
to prevent accumulation of static charge
 The hose shall be of semi-conductive discharge type.
3. BLASTING ACCESSORIES
 Initiation / Firing Systems
 Non-Electric System
 Electric System
 Exploders
 Detonating Delay
 Cord Relays
Non-Electric System
 Safety fuse and Plain detonator
 Plastic igniter cord (PIC) Combination
 Detonating cord
 Non-Electric Initiation System (NONEL)
 Shock Tube System
 LEDC
 Gas Initiated System
Safety fuse
 Developed in 1831, is used to ignite low
explosive and detonator to initiate high
explosive.
 It has a core of special black powder tightly
wrapped with various layers of waterproof
textile yarn/tape.
 It burns at uniform rate of 100-130 sec/m
 It has inaccurate timing, poor
fragmentation, poor safety, and high
incidence of cut off
Plastic igniter cord (PIC)
 It is used to ignite several safety fuses in
quick succession in any desired sequence.
 It is 1.8-2.5 mm diameter, highly water
resistant and capable of withstanding
rough handling,.
 It burns at uniform rate, either slow
(33s/m) or fast (3.3s/m).
 These can be ignited by flame or
electrically by exploder.
Detonating cord (DF)
 It gets initiated by a detonator and in turn
propagates the shock wave to the
explosive column.
 It has a core of PETN (varying from 3 to
80 gm/m), wrapped in plastic tape/nylon
cord layer, textile layer and finally a plastic
covering to give strength of 50 to 60 kg.
 VOD of 6500 to 7000m/s.
 It is insensitive to shock and flame.
Shock Tube System
 It is the down the line initiation system.
 It comprising of high strength plastic/ polyfin
polymer shock tube of 3-4mm outside
diameter.
 It is coated inside with a thin film of reactive
explosive substance, HMX of 15-20mg/m.
 There is a delay detonator attached at the end
of tube. ‘Raydet’-developed by IDL, ‘Excel’-
developed by ICI, ‘Amardet’- by Premier
explosive Ltd.
Shock Tube Initiation System
Advantages of Shock Tube System
 True bottom initiation
 Less air & ground vibration
 Better high wall, roof and side stability
 Not susceptible to stray electric currents, current
leakage, radio frequency or static electricity,
friction and impact
 Better fragmentation.
 Minimum pre mature venting through stemming.
 Reduction in boulder generation
 Improved toe- breakage
 Reduced fly rock.
 Improved cycle time
 Improved (130%) tooth life
LEDC
 Low energy detonating cord (LEDC)
initiates a delay detonator crimped at one
end.
 Various cord lengths and delay periods are
available.
 ‘Primadet’ of Ensign Bickford
 ‘Cordline’ of ICI
Gas Initiated System
 Explosive mixture is used to fire detonators.
 Two hollow plastic tubes are present in the place
of lead wires.
 No fuse head present in the shell
 Detonators connected to one another in series
thro’ plastic tubes and push fit connectors.
 Two leads of blast hookup connected to a unit
which mixes and pumps the explosive gas
mixture through the hookup.
 Spark delivered by ‘Fire’ Button, detonated the
mixture which fires the detonators in the circuit.
 ‘Hercudet’ of M/s. Hercules Inc (USA)
Electric System
 Ordinary / Plain Detonator
 Electric Detonator
 Instantaneous
 Delay Detonator
 Long delay
 Short Delay
 Sequential Blasting Machine
 Electronic Detonator
Ordinary / Plain Detonator
 Available in two categories, # 6(35mm long)
& # 8(48mm long).
 This has base charge of 0.22/0.48g of PETN
and prime charge of 0.2g of ASA
 ASA - lead Azide (A) + lead Styphnate (S) +
Aluminum powder (A)
 Fired by safety fuses, the spark or ‘spit’ from
the fuse causing the detonator to explode.
Base charge
Prime charge Copper or Aluminum tube
Copper or Al. tube Neoprene plug
Lead wire
Fuse head
Enlarged view of fuse had
Card boardBrass foil
Solder
Bridge wire
Ignition compound
Flashing compound
Nitro celluse
LT Electric Detonator
Base charge
Prime charge Aluminum tube
Open end
ORDINARY DETONATOR
A B
Explosive charge A & B
C D
Delay element C & D
Metal sleeve
Neoprene connecting sleeve
Open ends for insertion
& crimping of DF
Open ends for insertion
& crimping of DF
DETONATING & CORD RELAY
Electric Detonator -
Instantaneous
 Priming charge and base charge are the same as
for Plain detonator.
 Fired by passing electric current through fuse
head.
 The current ignites a flashing composition in the
fused head, which in turn, initiates the priming
charge.
 Current required for ignition of fuse head is 0.5
amps so that a single detonator can be blasted
with a min. voltage of 3.5v
 Copper tube – U/g coal; Aluminum - Others
Electric Detonator - Delay
Basic features
 Essentially low tension electric detonators with a
delay element.
 Delay element is by means of ‘Pyrotechnics’.
 Pyrotechnics = use of ‘fire’ in actuation of a
process, commonly, referred to as fireworks.
 This delay element used to phase the firing of
shots.
 The statistical probability of two consecutive delay
periods overlapping of 1% - 5% in timing is
possible.
Electric Detonator - Delay
Basic Types
 Long Delay Detonator (Half-second)
 Available in delay numbers of 0 -10 in Al. tube
 Delay interval is 300 ms
 For quarries, shaft sinking, drifting
 Short Delay Detonator (Milli-second)
 Available in delay numbers of 0-10 with Al. tube
 Delay interval is 25 to 75 ms
 Used for surface mine blasting purposes, quarries
Benefits of Delay Detonators
 Ground vibration control
 Effective use of explosive energy for improved
powder factor
 Better fragmentation due to availability of free face
after every delay
 Control of noise, air-blast and fly rock due to less
charge per delay
 Improved machinery performance
 Higher Productivity
Sequential Blasting Machine
 It has been developed by research Energy of Ohio.
 It is a solid state condenser discharge blasting
machine that can initiate up to 10 individual blasting
circuits in a sequence.
 With programmable time intervals between circuit
can be adjusted from 1 ms to 999 ms.
 Accessories-Extension cable, Terminal board, Load
plug, Corrosion resistant cable reel, Energy tester.
 Used in large size blasts, to attain uniformity of
interval of firing between rows and limit the charge
per delay.
Electronic Detonator
Detonator
 It utilize stored electrical energy inside the detonator as a
means of providing the time delay and initiation energy.
 It consists of an electronic delay unit in combination with an
instantaneous detonator.
 Microchip circuitry includes an oscillator for timing, memory,
and communication functions
 It has a capacitor, which can store sufficient energy to run
the microchip and also to separate circuits.
 The fuse head for initiating the primary charge with a
minimum of time scatter.
 Each detonator has its own time reference, but the final delay
time is determined through interaction between the detonator
and the blasting machine only immediately before initiation.
Electronic Detonator
Logger
 It is used to communicate with the detonators during the
hookup.
 The required delay time for each detonator is entered and
written into logger memory.
 At any stage the logger can be used to check the hook-up and
get the response from every detonator.
Blasting Machine
 It communicates to each detonator in turn via the logger.
 It is basically microcomputer controlled.
 A panel with lamp indicates the current status and gives
proceed signal when the round is ready to be fired.
Characteristics of Electronic
Detonator
 The detonator initially has no initiation energy of its
own.
 The detonators can be programmable from 1 to 8000
milliseconds in one-millisecond increments.
 The detonator is equipped with over-voltage protection.
 The short delay time between two adjacent period
numbers (equal to the shortest interval time) is 1 ms.
 The long delay time is 6.25 seconds.
 The maximum number of detonators connected to each
blasting machine is about 1600.
 The electronic detonators scatter percentage varies
around 0.01 percent for any programmed delay period.
Advantages of Electronic Detonator
 Inherent safety
 Electronic detonators can be programmed to fire at any
time from 0 ms to 8000 ms in steps of 1 ms.
 A factory-programmed security code unique to the
operator that will provide more security and prevent
unauthorized use.
 Interactive facilities with full two way communication
ability.
 Improved fragmentation.
 It improves face advance and provide safe working
environment.
 Reduced stock management.
ACCESSORIES
CIRCUIT TESTER
In electric shotfiring, the circuit is tested to
ensure that there is no open or short circuit
and such tests are being done by ‘Blastometer’.
CRIMPER
It is a pair of pliers to crimp or press the end of
a plain detonator tube on a safety fuse inserted
into it.
ACCESSORIES
EXPLODER
- Machines which give us the required electrical
power to fire a series of detonators or single
detonator.
- Two types: Generator (Magneto) & Generator
discharge type
- Capacity of Exploder – 1.5 to 2 times the needed
capacity (to be fired detonators).
- Dry batteries should not be used.
- Use low voltage Exploder in case of conducting
ore bodies due to ‘arching effect’.
ACCESSORIES
 Shot firing cables
 To fire the shots from the long distance
 Wooden stemming rod
 To stem the holes
 Scraper
 To clean the holes and detect cracks
 Pricker
 To prick the cartridge prior to inserting the
detonator or detonating fuse and it is made of
brass, aluminum or wood.
SELECTION OF EXPLOSIVES
Overall Objectives
 The lowest cost per unit volume of rock
broken
 The desired degree of fragmentation and
muckpile looseness and profile
 Avoidance of undesirable environmental
effects, such as vibrations, air blast and fly-
rock.
SELECTION
OF
EXPLOSIVES
SELECTION OF EXPLOSIVES
1. Physical Selection Parameters
2. Detonation Performance Selection
Parameters
3. Site Specific Selection Parameters
4. Safety and Overall Economics
Physical Selection Parameters
1. Density
 Weight of explosives per unit of volume
 Expressed in grams per cubic centimeter (g/cc)
 Loading density – kg of explosive per meter
2. Sensitivity
 Measure of the ease of initiation of explosive or
minimum booster size required
 Vary according to explosive composition,
diameter, temperature, ambient pressure
3. Water resistance
 Ability of explosive to withstand exposure to
water without losing sensitivity or efficiency
4. Chemical Stability
 Ability to remain chemically unchanged and
retain sensitivity when stored under specified
conditions
 Factors that effect chemical instability
 Heat, cold, humidity, quality of raw materials,
contamination, packaging and storage facilities
5. Fume characteristics
 At the time of detonation, explosive produce
non toxic and toxic fumes
Detonation Performance
Selection Parameters
1. Absolute weight strength (AWS)
 Maximum theoretical explosive heat energy based on the
ingredients in the explosive
 Energy per unit of weight expressed in kilo-calories per
gram
2. Relative weight strength (RWS)
 It is an explosive’s weight strength compared to ANFO
3. Absolute bulk strength (RBS)
 Energy per unit of volume, in cal/cc
 Equal to the explosive’s AWS multiplied by its density
4. Relative bulk strength (RBS)
 It is an explosive’s (actual) bulk strength compared to
ANFO
5. Detonation velocity (VOD)
 Rate at which detonation wave travels through the
explosive, m/sec
 Varies with charge diameter, explosive density, explosive
particle size and degree of confinement for non-ideal
explosives
 It is the main component of shock energy and responsible
for rock breakage
 It should meet or exceed the sonic velocity of the
rockmass (impedance matching)
 It can be measured to determine the explosive efficiency
6. Detonation Pressure
 Pressure produced in reaction zone of explosive, Mpa
 It is obtained by multiplying explosive density with its
square of VOD (km/sec), and 250
7. Borehole pressure
 Pressure on the walls of the blasthole from the
expansion of detonation gases
 The volume and rate that gas is produced by the
explosive controls the heave or displacement of
the rockmass
8. Explosive energy/power
 The rate of doing work or amount of useful
energy liberated in the detonation process
 ‘Bubble energy’ and ‘Brisance energy’
 It depends on both AWS and detonation velocity
9. Effective energy
 The total energy released by an explosive until
the gases vent
Site Specific Selection Parameters
1. Cost of drilling / availability
2. Rock type
3. Blasthole diameter
4. Ambient temperature
5. Water
6. Explosive cost
Safety and Overall Economics
 Safety characteristics are the property to enable
transportation and use of explosive under normal forms.
 Aggregated drilling and blasting costs
CLASSIFICATION OF EXPLOSIVES
Class 1: Gun powder
Class 2: Nitrate Mixture
Class 3: Nitro compunds
Div I: BG, SG, etc
Div II: Guncotton, PETN, TNT, etc
Class 4: Chlorate mixture
Class 5: Fulminate
Class 6: Div I- Safety fuse, Ignitor cord
Div II- DF, Plastic ignitor cord
Class 7: Fire works
Class 8: LOX
Category X: fire/slight risk of explosion
Category Y: mass fire or moderate explosion risk but not the risk of mass
explosion
Category Z: mass explosion risk and major missile effect
Category ZZ: mass explosion risk and minor missile effect
STORAGE, HANDLING AND
TRANSPORTATION OF EXPLSOIVES
Magazine
 All explosives meant for use in mines stored
 License issued by C.C.O.E, Nagpur
 Essential requirements:
 Separate chamber for detonators
 Different racks for storing different classes of
explosives
 Windows and doors made up of steel plate
 Steel fittings connected to an efficient earth system
 A good earthing system should be provided
 ‘Z’ type staggered ventilators should be
provided
 Barbed wire fencings or a brick wall not less
than 1 m high wall shall be provided around
the magazine, 8-10 m from building
 Buildings must be constructed on a site away
from high tension power lines, public roads,
dwelling houses, railways, etc.
 Shed may be constructed over the building
to cutoff heat during summer.
 Provision shall also be made to keep the area
dry and clean.
PORATABLE MAGAZINE
 The walls should be made of 1/4” mild
steel plates
 Inside wall, floor and ceilings should be
lined with wood planks
 Ventilators are provided for free circulation
of air
 The whole structure is anchored to
basement of brick work.
RESERVE STATION
 Cases or containers of explosives shall be
kept underground only in reserve station.
 It shall be kept clear, dry, white washed and
secure.
 All places within 18 m of the station shall be
kept clear and secure.
 The floor of the surrounding places shall be
covered heavily with stone dust.
 No energised cable is allowed to pass within
the distance of 90 m from station
TRANSPORTATION
 As per Reg.157(4)/MMR & 163(4)
 Bulk transport of explosives
 10 t / half carrying cap of wagons
 Not more than 90 min before charging
 Jeep for detonators ( not more than 200)
 2 fire extinguishers
 Speed of 25 kmph
 Explosives and detonators not together
DESIGN OF BLAST
PATTERN –
INFLUENCING
PARAMETERS
1. Fragmentation
2. Economics of Blasting
3. Explosive Parameters
4. Rock Parameters
5. Charge Loading Parameters
6. Blast-Geometry Parameters

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Blasting concepts

  • 1. www.MINEPORTAL.in ONLINE TEST SERIES FOR GATE MINING COAL/METAL FIRST/SECOND CLASS COAL INDIA MT MINING EXAM OVERMAN/SIRDAR EXAM OTHER PSU MANAGEMENT TRAINEE EXAM FREE STUDY MATERIAL/VIDEO LECTURES ONLINE ORDER MINING BOOKS CALL/WHATSAPP-8804777500 www.fb.com/mineportal.in
  • 2. STUDY OF BLASTING IN OPEN CAST MINES
  • 3. COURSE PROGRAMME 1. INTRODUCTION 2. EXPLOSIVES USED IN SURFACE MINES 3. BLASTING ACCESSORIES 4. SELECTION OF EXPLOSIVES 5. DESIGN OF BLAST PATTERN – INFLUENCING PARAMETERS 6. BLAST DESIGN IN SURFACE MINES – AN APPROACH
  • 4. COURSE PROGRAMME 7. SECONDARY BLASTING 8. AREAS OF CONCERN IN BLASTING 9. MEASURES TO CONTROL ENVIRONMENTAL HAZARDS IN BLASTING 10. HANDLING OF MISFIRES IN BLASTING 11. WALL CONTROL TECHNIQUES 12. NEW DEVELOPMENTS / CASE STUDIES
  • 5. 1. INTRODUCTION i. Current / Future Status of Surface Mining ii. Importance of Blasting in Opencast mines iii. Search for Better Blasting
  • 6. Current / Future Status of Surface Mining  Surface mining practiced in Coal, Non-Coal mines – Copper, Iron ore, Zinc, Bauxite and Non-metallic sectors  Global Mineral Production - More than 70% from Surface mines - Less than 30% from Underground mines  Indian Mineral Production - More than 80% of coal from surface mining - Large volume of waste need to be removed
  • 7. Importance of Blasting in Opencast mines  Objective of Blasting-Good Fragmentation  Fragmentation required simply to loosen the rock for easy excavation and transportation.  Efficient and Economic removal of Overburden and Ore/Coal.  Impacts of Environmental mandates and Safety requirements on Surface Mine Blasting Technology.
  • 8. Search for Better Blasting  It has centered on safer, more powerful, less expensive blasting materials and techniques.  New explosives –Slurry, Emulsion from NG  Development of Bulk Loading Concepts  Development of Initiation systems – low energy detonating cords, SBM, NONEL, Electronic Detonators  Managing the Environmental threats!  Searching is an unremitting effort!!
  • 9. 2. EXPLOSIVES USED IN SURFACE MINES  What do mean by ‘Explosive’?  Explosive is a substance, which under the influence of heat, shock or both, is capable of generating a large volume of gas at high temperature in an extremely short space of time on confined rock mass, thus breaking it.  Types of Explosives  Low Explosives  High Explosives  For Explosive Initiation
  • 10. Low Explosives  It burns and develop much low pressure  Gun powder/ black powder  It is a mechanical mixture of KNO3 (72-75%), charcoal (15-16%) and sulphur (10-12%) 20 KNO3+30 C+10S  (6K2CO3+K2SO4+3K2)+(14CO2+10CO+10N2)+600 cal/g  Speed is 450m/sec  Poor fragmentation with heaving effect  Used in manufacture of safety fuse; extraction of ornamental blocks; breakage of elasto-plastic materials
  • 11. High Explosives  Characterized by very high rate of reaction and high detonation pressure.  Nitroglycerin (1845)  Dynamite (1860)  Dynamite perfected and Non-NG, High AN, Cap Sensitive (1930 – 50)  ANFO (1947)  LOX (1930, in India)  Slurry (1960-62)  Cap-sensitive Slurry (1970)  Emulsion (1978)  Bulk Explosives (1980 -90)
  • 12. NG Based Explosives  Compositions: NG-5%-90%; NC- Gelling/thickening agent & senstizer; Oxidizer-AN & SN; Fuel ingredients- Starches, wood flours, sulfur; NaCl-in permissible exp.  Sensitive to shock, friction & heat  High VOD of 7800m/sec ; temp@detn.- 3150 deg. C  Chemical reaction: (NG) 4C3H5 (NO3)3  12CO2+10H2O+6N2+O2+1500 cal/g  Density:0.8-1.45, RBS: 73-79%, Temp.Res:-17 deg
  • 13. NG Based Explosives Advantages:  High strengths  High densities  High detonation velocity  Greater water resistance and chemical stability Disadvantages:  Risk of accidents  Sensitive to friction and heat  Handling problems  High manufacturing cost Examples: TELGEX-80/90/LD (TEL), OCG(ICI).
  • 14. Ammonium Nitrate Fuel Oil  94.3% AN +5.7% FO (Oxygen Balanced)  Fuel Oil –Diesel Oil No.2 ( for 50 kg of AN-3.7 liters)  It is a cheap, low-density, cap-insensitive explosive, requiring primer charge of high explosives.  Sensitivity and Performance of AN, depends on ‘quality’ of the Prill supplied  Sensitivity or Energy increased by adding Fuel grade Aluminum and affected by water  Chemical Reaction: 94.3%AN+5.7%FO (Oxygen balanced) - 3NH4NO3+CH2 3N2+7H2O+CO2+930 cal/g  Density: 0.8-0.9, RBS: 51-55%, Temp. Res:32 degC
  • 15. ANFO Advantages:  Superior in cost effectiveness  Safe to handle  Best suitable for dry holes  Explosive is prepared only at the site  No storage in magazine required Disadvantages:  Desensitized in water  Inefficient in small dia holes  Unsuccessful blasting in hard rocks  Lower sensitivity  Not suitable for sleeping holes & hot holes Examples: Deepak Fertilizers, Pune
  • 16. Liquid Oxygen Explosive (LOX)  It is made by soaking cartridge of activated charcoal-27% (combustible ingredient) - in liquid oxygen (73%).  High detonation pressure (14*10000 atmos.) and explosion temperature (6600 degree C)  Large volume of gas is released at high temperature Advantages:  Suitable for dense and medium rocks  No emission of noxious gases  It causes less vibrations than conventional explosive  Misfires can be handled safely after lapse of certain duration Disadvantages:  Cost is high  Quicker evaporation ( life is shorter)  Unsafe Example: LOXITE (IOL)
  • 17. SLURRY  Addition of colloid such as ‘Guargum’ in ANFO, which builds up ‘Viscosity’, followed by Cross- linking agent which forms a gelled mixture.  Compositions: Oxidizer: AN, SN; Fuel: Sugar, Coal, Amines, Paraffin; Thiourea & Guragum –Viscosity; Nitrostarch-Thickner; Cross linking agent- Potassium or Sod. Di-Chromates or Borax oxides; TNT, Al- Sensitizer  Plant or Truck mixed  Detonation velocity: 3000-4500 m/sec  Density:1.1-1.2, RBS: 53-65%  Temperature resistance: 4 deg.C
  • 18. SLURRY Advantages:  Water resistant  Effective utilization of explosives  Not subjected to friction or impact  It produces low non-toxic fumes Disadvantages:  Life is only 6 months  Not suitable for high temperature conditions Example: TELGEL (TEL)
  • 19. EMULSION  Consists of oxiders dissolved in water surrounded by a fuel – fine particle size  Senstizer: air/gas bubbles or artificial glass micro balloons-hot spot; Emulsifier-waxes, gums  VOD: 4000-5000 m/s  Density range of 1.1 to 1.35 g/cc  High water resistant in full concentration  Plant of Truck mixed  High velocity and bulk strength  Temperature resistance: 4 deg. C Example: Powergel (Orica)
  • 20. Emulsion Advantages:  High output of thermo-chemical energy  Cap sensitivity in low temperatures  Safety  Maximum Reaction factor of 0.97  Low cost  Low Post-detonation fumes Disadvantages:  It causes problems when loading holes with fissures  Consistency in toe clearances  Sympathetic detonation
  • 21. DEMERITS OF PACKAGED EXP  Manual charging  Cumbersome charging process (Slow rate)  Cycle time is more  No product flexibility  Partial energy utilisation due to decouping  Safety issues
  • 22. BULK EXPLOSIVES  Explosives directly delivered into the blast hole through mechanised and mobile delivery system  Supplied to large opencast mines and civil construction projects  Useful, annual explosive consumption- 2000 t  Types – Bulk ANFO, Bulk Watergel, Bulk Emulsion, HANFO
  • 23. BULK ANFO  Prilled AN (94%) + Diesel oil (6%)  Initiation by DF or NONEL  Suitable for medium hard rock  Not suitable for wet holes  Very limited shelf life  Not suitable for variable climatic conditions  Economically cheaper than the rest
  • 24. HEAVY ANFO  Loose Emulsion matrix physically with ANFO for creating voids to provide sensitivity  Mixture depends on required sensitivity, energy, water resistance and economics  Emulsion : ANFO – 70:30 or 30:70  Relative RBS and strength increases with emulsion content but sensitivity reduces.
  • 25. HEAVY ANFO Advantages:  Higher RBS of 130 compared to ANFO (expansion of drill pattern by 11%)  Cost of Drilling is reduced by 15%  Muckpile was low and well spread (suitable for Dragline benches – Cast blasting)
  • 26. Benefits of Bulk Explosives  Safety  Inventory  Explosive vans  Manpower  Speed of operation  Explosive product  Blasting efficiency  Other features
  • 27. Bulk Delivery Systems  Plant Mixed Explosive Delivery System  Mixed Slurry Pump Truck Delivery System  Gelmaster System  Blend Masters  ANFO and HANFO Delivery System  Repumpable Bulk Emulsion
  • 28. Conditions for use of Bulk Explosives at Site  Making SMS, Charging and Firing under technical experts from manufacturer  Blasting crew shall observe the general precautions and relevant rules at site  Only minimum no. of persons to be present  No smoking, open flame, etc with in 3 m of site  No spillage of explosives while pumping  Proper record about charging and firing  Drilling should be completed before taking up charging  Area of charged hole marked by Red-flag /Red-light  Stemmed immediately after the charging, only short length of DF is exposed  Collar area of the hole should be covered with soft material as it does not come in contact with any discharge of static electricity or local strike of lightening energy.
  • 29. U/G BULK EXPLOSIVES Reasons for delay-introduction in U/g:  Harsh mining conditions in underground  Relatively smaller diameter drill holes Advantages:  Speed  Product flexibility (density & energy)  Perimeter control  Post blast fumes minimized  Safety and security  No Magazine and minimum inventory  Improvement in pull (17%)  Improvement in Charge factor
  • 30. EXPLOSIVE TYPES  Heavy Weight Cord (Cordtex 80 g/40 g) - for perimeter holes  Decoupled Packaged Explosives (Powergel-801 – 25/32 mm – in 45 mm holes) - for perimeter blastholes  Decoupled Bulk (Powerbulk Drive T) - produces good results & low cost  Low Density Bulk (Powerbulk Drive) - produces good results in hard ground and lowest cost
  • 31. POWERBULK DRIVE T (Orica) Charging Unit - Emulsion bin - Pumping systems - Minipump – 650 kg premix bin + charging rate of 15 kg/min + loading accuracy of 65 g - Maxipump – 2.5 MT + 80 kg/min + accuracy of 125 g
  • 32. Condition for Bulk Transport of Explosives  Trial shall be carried out under direct supervision of technical personnel of manufacturer for conversant of vehicle  No person allowed to ride upon, drive, load or unload the vehicle while smoking or under the influence of intoxicants  Caution shall be exercised while moving vehicle within the blasting area  Materials shall not be mixed while in transit  During loading, a positive grounding device shall be used to prevent accumulation of static charge  The hose shall be of semi-conductive discharge type.
  • 33. 3. BLASTING ACCESSORIES  Initiation / Firing Systems  Non-Electric System  Electric System  Exploders  Detonating Delay  Cord Relays
  • 34. Non-Electric System  Safety fuse and Plain detonator  Plastic igniter cord (PIC) Combination  Detonating cord  Non-Electric Initiation System (NONEL)  Shock Tube System  LEDC  Gas Initiated System
  • 35. Safety fuse  Developed in 1831, is used to ignite low explosive and detonator to initiate high explosive.  It has a core of special black powder tightly wrapped with various layers of waterproof textile yarn/tape.  It burns at uniform rate of 100-130 sec/m  It has inaccurate timing, poor fragmentation, poor safety, and high incidence of cut off
  • 36. Plastic igniter cord (PIC)  It is used to ignite several safety fuses in quick succession in any desired sequence.  It is 1.8-2.5 mm diameter, highly water resistant and capable of withstanding rough handling,.  It burns at uniform rate, either slow (33s/m) or fast (3.3s/m).  These can be ignited by flame or electrically by exploder.
  • 37. Detonating cord (DF)  It gets initiated by a detonator and in turn propagates the shock wave to the explosive column.  It has a core of PETN (varying from 3 to 80 gm/m), wrapped in plastic tape/nylon cord layer, textile layer and finally a plastic covering to give strength of 50 to 60 kg.  VOD of 6500 to 7000m/s.  It is insensitive to shock and flame.
  • 38.
  • 39. Shock Tube System  It is the down the line initiation system.  It comprising of high strength plastic/ polyfin polymer shock tube of 3-4mm outside diameter.  It is coated inside with a thin film of reactive explosive substance, HMX of 15-20mg/m.  There is a delay detonator attached at the end of tube. ‘Raydet’-developed by IDL, ‘Excel’- developed by ICI, ‘Amardet’- by Premier explosive Ltd.
  • 41.
  • 42. Advantages of Shock Tube System  True bottom initiation  Less air & ground vibration  Better high wall, roof and side stability  Not susceptible to stray electric currents, current leakage, radio frequency or static electricity, friction and impact  Better fragmentation.  Minimum pre mature venting through stemming.  Reduction in boulder generation  Improved toe- breakage  Reduced fly rock.  Improved cycle time  Improved (130%) tooth life
  • 43.
  • 44. LEDC  Low energy detonating cord (LEDC) initiates a delay detonator crimped at one end.  Various cord lengths and delay periods are available.  ‘Primadet’ of Ensign Bickford  ‘Cordline’ of ICI
  • 45. Gas Initiated System  Explosive mixture is used to fire detonators.  Two hollow plastic tubes are present in the place of lead wires.  No fuse head present in the shell  Detonators connected to one another in series thro’ plastic tubes and push fit connectors.  Two leads of blast hookup connected to a unit which mixes and pumps the explosive gas mixture through the hookup.  Spark delivered by ‘Fire’ Button, detonated the mixture which fires the detonators in the circuit.  ‘Hercudet’ of M/s. Hercules Inc (USA)
  • 46. Electric System  Ordinary / Plain Detonator  Electric Detonator  Instantaneous  Delay Detonator  Long delay  Short Delay  Sequential Blasting Machine  Electronic Detonator
  • 47. Ordinary / Plain Detonator  Available in two categories, # 6(35mm long) & # 8(48mm long).  This has base charge of 0.22/0.48g of PETN and prime charge of 0.2g of ASA  ASA - lead Azide (A) + lead Styphnate (S) + Aluminum powder (A)  Fired by safety fuses, the spark or ‘spit’ from the fuse causing the detonator to explode.
  • 48. Base charge Prime charge Copper or Aluminum tube Copper or Al. tube Neoprene plug Lead wire Fuse head Enlarged view of fuse had Card boardBrass foil Solder Bridge wire Ignition compound Flashing compound Nitro celluse LT Electric Detonator Base charge Prime charge Aluminum tube Open end ORDINARY DETONATOR A B Explosive charge A & B C D Delay element C & D Metal sleeve Neoprene connecting sleeve Open ends for insertion & crimping of DF Open ends for insertion & crimping of DF DETONATING & CORD RELAY
  • 49. Electric Detonator - Instantaneous  Priming charge and base charge are the same as for Plain detonator.  Fired by passing electric current through fuse head.  The current ignites a flashing composition in the fused head, which in turn, initiates the priming charge.  Current required for ignition of fuse head is 0.5 amps so that a single detonator can be blasted with a min. voltage of 3.5v  Copper tube – U/g coal; Aluminum - Others
  • 50. Electric Detonator - Delay Basic features  Essentially low tension electric detonators with a delay element.  Delay element is by means of ‘Pyrotechnics’.  Pyrotechnics = use of ‘fire’ in actuation of a process, commonly, referred to as fireworks.  This delay element used to phase the firing of shots.  The statistical probability of two consecutive delay periods overlapping of 1% - 5% in timing is possible.
  • 51. Electric Detonator - Delay Basic Types  Long Delay Detonator (Half-second)  Available in delay numbers of 0 -10 in Al. tube  Delay interval is 300 ms  For quarries, shaft sinking, drifting  Short Delay Detonator (Milli-second)  Available in delay numbers of 0-10 with Al. tube  Delay interval is 25 to 75 ms  Used for surface mine blasting purposes, quarries
  • 52.
  • 53. Benefits of Delay Detonators  Ground vibration control  Effective use of explosive energy for improved powder factor  Better fragmentation due to availability of free face after every delay  Control of noise, air-blast and fly rock due to less charge per delay  Improved machinery performance  Higher Productivity
  • 54. Sequential Blasting Machine  It has been developed by research Energy of Ohio.  It is a solid state condenser discharge blasting machine that can initiate up to 10 individual blasting circuits in a sequence.  With programmable time intervals between circuit can be adjusted from 1 ms to 999 ms.  Accessories-Extension cable, Terminal board, Load plug, Corrosion resistant cable reel, Energy tester.  Used in large size blasts, to attain uniformity of interval of firing between rows and limit the charge per delay.
  • 55. Electronic Detonator Detonator  It utilize stored electrical energy inside the detonator as a means of providing the time delay and initiation energy.  It consists of an electronic delay unit in combination with an instantaneous detonator.  Microchip circuitry includes an oscillator for timing, memory, and communication functions  It has a capacitor, which can store sufficient energy to run the microchip and also to separate circuits.  The fuse head for initiating the primary charge with a minimum of time scatter.  Each detonator has its own time reference, but the final delay time is determined through interaction between the detonator and the blasting machine only immediately before initiation.
  • 56.
  • 57. Electronic Detonator Logger  It is used to communicate with the detonators during the hookup.  The required delay time for each detonator is entered and written into logger memory.  At any stage the logger can be used to check the hook-up and get the response from every detonator. Blasting Machine  It communicates to each detonator in turn via the logger.  It is basically microcomputer controlled.  A panel with lamp indicates the current status and gives proceed signal when the round is ready to be fired.
  • 58. Characteristics of Electronic Detonator  The detonator initially has no initiation energy of its own.  The detonators can be programmable from 1 to 8000 milliseconds in one-millisecond increments.  The detonator is equipped with over-voltage protection.  The short delay time between two adjacent period numbers (equal to the shortest interval time) is 1 ms.  The long delay time is 6.25 seconds.  The maximum number of detonators connected to each blasting machine is about 1600.  The electronic detonators scatter percentage varies around 0.01 percent for any programmed delay period.
  • 59.
  • 60. Advantages of Electronic Detonator  Inherent safety  Electronic detonators can be programmed to fire at any time from 0 ms to 8000 ms in steps of 1 ms.  A factory-programmed security code unique to the operator that will provide more security and prevent unauthorized use.  Interactive facilities with full two way communication ability.  Improved fragmentation.  It improves face advance and provide safe working environment.  Reduced stock management.
  • 61. ACCESSORIES CIRCUIT TESTER In electric shotfiring, the circuit is tested to ensure that there is no open or short circuit and such tests are being done by ‘Blastometer’. CRIMPER It is a pair of pliers to crimp or press the end of a plain detonator tube on a safety fuse inserted into it.
  • 62. ACCESSORIES EXPLODER - Machines which give us the required electrical power to fire a series of detonators or single detonator. - Two types: Generator (Magneto) & Generator discharge type - Capacity of Exploder – 1.5 to 2 times the needed capacity (to be fired detonators). - Dry batteries should not be used. - Use low voltage Exploder in case of conducting ore bodies due to ‘arching effect’.
  • 63. ACCESSORIES  Shot firing cables  To fire the shots from the long distance  Wooden stemming rod  To stem the holes  Scraper  To clean the holes and detect cracks  Pricker  To prick the cartridge prior to inserting the detonator or detonating fuse and it is made of brass, aluminum or wood.
  • 64. SELECTION OF EXPLOSIVES Overall Objectives  The lowest cost per unit volume of rock broken  The desired degree of fragmentation and muckpile looseness and profile  Avoidance of undesirable environmental effects, such as vibrations, air blast and fly- rock.
  • 66. SELECTION OF EXPLOSIVES 1. Physical Selection Parameters 2. Detonation Performance Selection Parameters 3. Site Specific Selection Parameters 4. Safety and Overall Economics
  • 67. Physical Selection Parameters 1. Density  Weight of explosives per unit of volume  Expressed in grams per cubic centimeter (g/cc)  Loading density – kg of explosive per meter 2. Sensitivity  Measure of the ease of initiation of explosive or minimum booster size required  Vary according to explosive composition, diameter, temperature, ambient pressure
  • 68. 3. Water resistance  Ability of explosive to withstand exposure to water without losing sensitivity or efficiency 4. Chemical Stability  Ability to remain chemically unchanged and retain sensitivity when stored under specified conditions  Factors that effect chemical instability  Heat, cold, humidity, quality of raw materials, contamination, packaging and storage facilities 5. Fume characteristics  At the time of detonation, explosive produce non toxic and toxic fumes
  • 69. Detonation Performance Selection Parameters 1. Absolute weight strength (AWS)  Maximum theoretical explosive heat energy based on the ingredients in the explosive  Energy per unit of weight expressed in kilo-calories per gram 2. Relative weight strength (RWS)  It is an explosive’s weight strength compared to ANFO 3. Absolute bulk strength (RBS)  Energy per unit of volume, in cal/cc  Equal to the explosive’s AWS multiplied by its density
  • 70. 4. Relative bulk strength (RBS)  It is an explosive’s (actual) bulk strength compared to ANFO 5. Detonation velocity (VOD)  Rate at which detonation wave travels through the explosive, m/sec  Varies with charge diameter, explosive density, explosive particle size and degree of confinement for non-ideal explosives  It is the main component of shock energy and responsible for rock breakage  It should meet or exceed the sonic velocity of the rockmass (impedance matching)  It can be measured to determine the explosive efficiency 6. Detonation Pressure  Pressure produced in reaction zone of explosive, Mpa  It is obtained by multiplying explosive density with its square of VOD (km/sec), and 250
  • 71. 7. Borehole pressure  Pressure on the walls of the blasthole from the expansion of detonation gases  The volume and rate that gas is produced by the explosive controls the heave or displacement of the rockmass 8. Explosive energy/power  The rate of doing work or amount of useful energy liberated in the detonation process  ‘Bubble energy’ and ‘Brisance energy’  It depends on both AWS and detonation velocity 9. Effective energy  The total energy released by an explosive until the gases vent
  • 72. Site Specific Selection Parameters 1. Cost of drilling / availability 2. Rock type 3. Blasthole diameter 4. Ambient temperature 5. Water 6. Explosive cost Safety and Overall Economics  Safety characteristics are the property to enable transportation and use of explosive under normal forms.  Aggregated drilling and blasting costs
  • 73. CLASSIFICATION OF EXPLOSIVES Class 1: Gun powder Class 2: Nitrate Mixture Class 3: Nitro compunds Div I: BG, SG, etc Div II: Guncotton, PETN, TNT, etc Class 4: Chlorate mixture Class 5: Fulminate Class 6: Div I- Safety fuse, Ignitor cord Div II- DF, Plastic ignitor cord Class 7: Fire works Class 8: LOX Category X: fire/slight risk of explosion Category Y: mass fire or moderate explosion risk but not the risk of mass explosion Category Z: mass explosion risk and major missile effect Category ZZ: mass explosion risk and minor missile effect
  • 74. STORAGE, HANDLING AND TRANSPORTATION OF EXPLSOIVES Magazine  All explosives meant for use in mines stored  License issued by C.C.O.E, Nagpur  Essential requirements:  Separate chamber for detonators  Different racks for storing different classes of explosives  Windows and doors made up of steel plate  Steel fittings connected to an efficient earth system  A good earthing system should be provided
  • 75.  ‘Z’ type staggered ventilators should be provided  Barbed wire fencings or a brick wall not less than 1 m high wall shall be provided around the magazine, 8-10 m from building  Buildings must be constructed on a site away from high tension power lines, public roads, dwelling houses, railways, etc.  Shed may be constructed over the building to cutoff heat during summer.  Provision shall also be made to keep the area dry and clean.
  • 76. PORATABLE MAGAZINE  The walls should be made of 1/4” mild steel plates  Inside wall, floor and ceilings should be lined with wood planks  Ventilators are provided for free circulation of air  The whole structure is anchored to basement of brick work.
  • 77. RESERVE STATION  Cases or containers of explosives shall be kept underground only in reserve station.  It shall be kept clear, dry, white washed and secure.  All places within 18 m of the station shall be kept clear and secure.  The floor of the surrounding places shall be covered heavily with stone dust.  No energised cable is allowed to pass within the distance of 90 m from station
  • 78. TRANSPORTATION  As per Reg.157(4)/MMR & 163(4)  Bulk transport of explosives  10 t / half carrying cap of wagons  Not more than 90 min before charging  Jeep for detonators ( not more than 200)  2 fire extinguishers  Speed of 25 kmph  Explosives and detonators not together
  • 79. DESIGN OF BLAST PATTERN – INFLUENCING PARAMETERS
  • 80. 1. Fragmentation 2. Economics of Blasting 3. Explosive Parameters 4. Rock Parameters 5. Charge Loading Parameters 6. Blast-Geometry Parameters