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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 5 Issue: 12 124 - 126
______________________________________________________________________________________
124
IJRITCC | December 2017, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
Smart Manufacturing using IOT
Mateen Majgaonkar1
, Payal Yadav2
Trinity College Of Engineering And Research
Pune,India
e-mail: mateenmaj@gmail.com
payalyadav70@gmail.com
Hardik Bamb3
, Pushkaraj Dhole4
Avinash Plave5
Trinity College Of Engineering And Research
Pune,India
e-mail: hardikbamb10@gmail.com
dholepushkaraj@gmail.com,avi.palve@gmail.com
Abstract—We are entering a new era of computing technology that many are calling the Internet of Things (IoT).Machine to machine, machine
to infrastructure, machine to environment, the Internet of Everything, the Internet of Intelligent Things, intelligent systems–call it what you
want, but it's happening, and its potential is huge. We see the IoT as billions of smart, connected “things” (a sort of “universal global neural
network” in the cloud) that will encompass every aspect of our lives, and its foundation is the intelligence that embedded processing provides.
The IoT is comprised of smart machines interacting and communicating with other machines, objects, environments and infrastructures. As a
result, huge volumes of data are being generated, and that data is being processed into useful actions that can “command and control” things to
make our lives much easier and saferand to reduce our impact on the environment. The creativity of this new era is boundless, with amazing
potential to improve our lives.
Keywords- IoT, Manufacturing process, aurdino, sensors, wifi.
_____________________________________________*****_____________________________________________
I. INTRODUCTION
In today's world manufacturing a product is a major task,
but production techniques used are orthodox systems. These
systems require constant human monitoring and involvement.
It is not possible every time that the human senses will detect
the errors and faults in the product. This will automatically
have an adverse effect on the quality of the product. It also
reduces the production rate and increases the cost of
production. For example, human senses cannot detect the
perfect quality of the raw material used for manufacturing,
there might be some error in the material which is not
recognized by the human senses. This will make the speed of
production slower and increase the cost of production. So,
sensors play an important role to remove such faults. So, the
idea of the project is to improve the manufacturing process.
Improve the quality of the product. Increase the speed of
production. Reduce the cost required for manufacturing. Also
minimize the involvement of humans on production line.
II. LITERATURE SURVEY
Recent researches have contributed to the development in
the area of IoT through this paper we have brief idea of a
project which is to develop a smart manufacturing process
making the use of IoT. In our literature survey we have
referred and studied different research papers regarding the
basic concept of IoT, Manufacturing process and production
line of the product.
Using IoT in various fields to connect things, services and
people for intelligent operations is a trend now a days in latest
technology. We have gathered information about new
technologies in IoT. Since this new trend has been given such
importance and automation in industrial manufacturing is
growing faster we have decided to work further on this project.
III.SYSTEM REQUIREMENT
A. Sofware Requiremens:
Platform :
i. Operating System: Windows, Android 4.0
ii. IDE: Arduino IDE, Android IDE
iii. Programming Language: C, C++, Java
iv. Databases: SQLite
B. Hardware requirements:
i. Arduino UNO
ii. P.H. Detector
iii. P.I.R, Color, Force ,Thermal, Temperature and
HumiditySensors
iv. Automatic Watering System
v. Wi-Fi Module
vi. Power Supply
vii. Bread Board
viii. Jumper Wires
ix. SDK Module
x. GSM Module
IV.METHODOLOGY
A. Procedure
1. Take sensor readings.
2. Store the readings and check with standards.
3. Give results with respect to the standard values.
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 5 Issue: 12 124 - 126
______________________________________________________________________________________
125
IJRITCC | December 2017, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
4. Whether to approve the raw material or reject the raw
material.
5. Rejected raw material go back to the raw material dealer.
6. Approved raw material goes for further processing. 7.
After the product is made and packaged, again use sensors
to check whether the product made is a standard product. 8.
Transfer all the data to machine and phone app.
B. Methods
1. Quality Check:
The raw materials will be checked for the quality. By
various parameters I will be examined. Taking every
point of view in mind the raw material will be checked.
For example, checking the humidity in a substance,
checking its color or even checking the weight after
packaging.
2. Application of Sensors:
Various sensors will be applied in our project. The
description of each sensor is described in this journal as
well. By using these sensors all the quality checks will be
performed in the raw material
3. Storing the Data in Database:
For further operations on the data the data needs to be
stored first. So this data then will be stored in a database
and then will be referred to from the database.
4. Comparing Values in Database to Standard Values:
The data stored in the database is then compared to the
standard values and then it is decided whether the raw
material should be approved or should be rejected
5. Checking Product After Manufacturing:
The manufactured product is then checked using sensors
and the data then goes to the database.
6. Comparing these Values to the Standard Values:
Again, these values which are stored in the database are
checked with standard values and the product is approved
or rejected. If the product is rejected it is re-
manufactured. This process continues till the product is
approved and if approved it goes into the market.
7. Sending Data to the Application:
Each and every data collected and compared should be
shown in the application on the phone. And also the
comparison with different standard values should be
shown on the application on the smart phone.
C. Outcomes
Outcome of the project is to develop a manufacturing system
which enhances the performance of the manufacturing
process. This system will also reduce human efforts and
minimize the errors which might be faced by humans.
V. SYSTEM ARCHITECTURE
Fig. 1.1 Proposed System Architecture
a) This system is combining the internet of things and
manufacturing process. To make manufacturing
process more efficient for use and improve the
product quality.
b) We are making use of various sensors for monitoring
the manufacturing product step by step and check for
various parameters related to the products and the raw
materials used for a product. (c) Making use of
sensors will reduce human efforts for testing product
through out the manufacturing line and ultimately
make manufacturing system automated. Through this
all the product are tracked till the end i.e. till the
delivery of the product. So only single man can get
details about any product through app from
anywhere.
VI.ALGORITHM
Manufacturing using IoT
We are using sensor hardware and application
software to build an automated system for smart
manufacturing or goods using IoT.
STEP 1: Testing raw materials
Scan various parameters using sensors.
Transfer values to database
Compare standard values to scanned values
Approve or reject raw material.
STEP 2: Manufacturing Process
Making raw material ready for production
Manufacturing process
Send for testing
STEP 3: Testing of product
Scan temperature humidity and other
parameters of the product using sensor.
Compare with standard values
Analysis
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 5 Issue: 12 124 - 126
______________________________________________________________________________________
126
IJRITCC | December 2017, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
Approve or reject the product
Send for packaging
STEP 4: Packaging
Package the product.
STEP 5: Package testing:
Final packaged product testing using sensor
Approve or reject product after verifying it
VIII. FUTURE SCOPE
 Increased Automated Systems.
 Better Efficiency.
 Reduced Manpower.
 Reduced Margin of error.
IX.CONCLUSION
Thus, we have completed a field survey of 2 industries
successfully. Now, we are trying to develop a Smart
Manufacturing System using IOT which is beneficial for
industrial purposes.
REFERENCES
[1] G. Chryssolouris, Manufacturing Systems: Theory and
Practice, 2nd Edition, Springer-Verlag, New York, 2006
[2] A. Caputo, G. Marzi and M. M. Pellegrini, “The Intenre of
Things in manufacturing innovation processes.
Development and application of a conceptual framework,”
Business Process Management Journal, 22(2), 2016, pp.
383-402
[3] PWC, “The Internet of Things: what it means for US
manufacturing,” 2015. Available at:
http://www.pwc.com/us/en/industrialproducts/assets/big-
data-next-manufacturing-pwc.pdf
[4] X. Jia, X., Q.Feng and Q. C. Ma, “An Efficient Anti-
Collision Protocol for RFID Tag Identification,” IEEE
Communications Letters, 14(11), 2010, pp.1014–1016
[5] Ericsson Business Review, “Manufacturing reengineered:
Robots, 5G and the Industrial IoT,” 2015.
[6] https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&sour
ce=web&cd=2&cad=rja&uact=8&ved=0ahUKEwjat7X7ko
jVAhVBPY8KHdUSCEUQFgguMAE&url=http%3A%2F
%2Fwww2.itif.org%2F2016-ezell-iot-smart
manufacturing.pdf%3F_ga%3D1.261819661.1089858538.1
464487061&usg=AFQjCNG28sKOSLH3HWavCQ115YN
XvNSRrQ
[7] Internet of Things Architecture http://www.iot-a.eu. The
Internet of Things :How the Next Evolution of the Internet
Is Changing Everything
http://www.cisco.com/c/dam/en_us/about/ac79/docs/innov/
IoT_IBSG_0411FINAL
[8] https://en.wikipedia.org/wiki/Internet_of_things#Manufactu
ring
[9] Brown, Eric (13 September 2016). "Who Needs the Internet
of Things?". Linux.com. Retrieved 23 October 2016.
[10] Brown, Eric (20 September 2016). "21 Open Source
Projects for IoT". Linux.com. Retrieved 23 October 2016.
[11] "Internet of Things Global Standards
Initiative". ITU.Retrieved 26 June 2015.
[12] Nordrum, Amy (18 August 2016). "Popular Internet of
Things Forecast of 50 Billion Devices by 2020 Is
Outdated". IEEE.
[13] Hsu, Chin-Lung; Lin, Judy Chuan-Chuan. "An empirical
examination of consumer adoption of Internet of Things
services: Network externalities and concern for information
privacy perspectives". Computers in Human Behavior. 62:
516–527. doi:10.1016/j.chb.2016.04.023.
[14] "Internet of Things: Science Fiction or Business
Fact?" (PDF). Harvard Business Review. November 2014.
Retrieved 23 October 2016.
[15] Vermesan, Ovidiu; Friess, Peter (2013). Internet of Things:
Converging Technologies for Smart Environments and
Integrated Ecosystems (PDF). Aalborg, Denmark: River
Publishers. ISBN 978-87-92982-96-4.
[16] Santucci, Gérald. "The Internet of Things: Between the
Revolution of the Internet and the Metamorphosis of
Objects" (PDF). European Commission Community
Research and Development Information
Service.Retrieved 23 October 2016.
[17] H.Y. Wang et al., Application to Car Quality Evaluation
Using Decision Tree Technology with Imbalance
Correction Coefficient, Springer, pp. 571-581,2013.
[18] C. Seiffert, T.M. Khoshgoftaar, J.V. Hulse, "Improving
Software-Quality Predictions with Data Sampling and
Boosting", IEEE Trans. Systems Man and Cybernetics Part
A: Systems and Humans, vol. 39, no. 6, pp. 1283-1294,
2009.
[19] S. Wang, X. Yao, "Using Class Imbalance Learning for
Software Defect Prediction", IEEE Trans. Reliability, vol.
62, no. 2, pp. 434-443, 2013.

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Smart Manufacturing using IOT

  • 1. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 5 Issue: 12 124 - 126 ______________________________________________________________________________________ 124 IJRITCC | December 2017, Available @ http://www.ijritcc.org _______________________________________________________________________________________ Smart Manufacturing using IOT Mateen Majgaonkar1 , Payal Yadav2 Trinity College Of Engineering And Research Pune,India e-mail: mateenmaj@gmail.com payalyadav70@gmail.com Hardik Bamb3 , Pushkaraj Dhole4 Avinash Plave5 Trinity College Of Engineering And Research Pune,India e-mail: hardikbamb10@gmail.com dholepushkaraj@gmail.com,avi.palve@gmail.com Abstract—We are entering a new era of computing technology that many are calling the Internet of Things (IoT).Machine to machine, machine to infrastructure, machine to environment, the Internet of Everything, the Internet of Intelligent Things, intelligent systems–call it what you want, but it's happening, and its potential is huge. We see the IoT as billions of smart, connected “things” (a sort of “universal global neural network” in the cloud) that will encompass every aspect of our lives, and its foundation is the intelligence that embedded processing provides. The IoT is comprised of smart machines interacting and communicating with other machines, objects, environments and infrastructures. As a result, huge volumes of data are being generated, and that data is being processed into useful actions that can “command and control” things to make our lives much easier and saferand to reduce our impact on the environment. The creativity of this new era is boundless, with amazing potential to improve our lives. Keywords- IoT, Manufacturing process, aurdino, sensors, wifi. _____________________________________________*****_____________________________________________ I. INTRODUCTION In today's world manufacturing a product is a major task, but production techniques used are orthodox systems. These systems require constant human monitoring and involvement. It is not possible every time that the human senses will detect the errors and faults in the product. This will automatically have an adverse effect on the quality of the product. It also reduces the production rate and increases the cost of production. For example, human senses cannot detect the perfect quality of the raw material used for manufacturing, there might be some error in the material which is not recognized by the human senses. This will make the speed of production slower and increase the cost of production. So, sensors play an important role to remove such faults. So, the idea of the project is to improve the manufacturing process. Improve the quality of the product. Increase the speed of production. Reduce the cost required for manufacturing. Also minimize the involvement of humans on production line. II. LITERATURE SURVEY Recent researches have contributed to the development in the area of IoT through this paper we have brief idea of a project which is to develop a smart manufacturing process making the use of IoT. In our literature survey we have referred and studied different research papers regarding the basic concept of IoT, Manufacturing process and production line of the product. Using IoT in various fields to connect things, services and people for intelligent operations is a trend now a days in latest technology. We have gathered information about new technologies in IoT. Since this new trend has been given such importance and automation in industrial manufacturing is growing faster we have decided to work further on this project. III.SYSTEM REQUIREMENT A. Sofware Requiremens: Platform : i. Operating System: Windows, Android 4.0 ii. IDE: Arduino IDE, Android IDE iii. Programming Language: C, C++, Java iv. Databases: SQLite B. Hardware requirements: i. Arduino UNO ii. P.H. Detector iii. P.I.R, Color, Force ,Thermal, Temperature and HumiditySensors iv. Automatic Watering System v. Wi-Fi Module vi. Power Supply vii. Bread Board viii. Jumper Wires ix. SDK Module x. GSM Module IV.METHODOLOGY A. Procedure 1. Take sensor readings. 2. Store the readings and check with standards. 3. Give results with respect to the standard values.
  • 2. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 5 Issue: 12 124 - 126 ______________________________________________________________________________________ 125 IJRITCC | December 2017, Available @ http://www.ijritcc.org _______________________________________________________________________________________ 4. Whether to approve the raw material or reject the raw material. 5. Rejected raw material go back to the raw material dealer. 6. Approved raw material goes for further processing. 7. After the product is made and packaged, again use sensors to check whether the product made is a standard product. 8. Transfer all the data to machine and phone app. B. Methods 1. Quality Check: The raw materials will be checked for the quality. By various parameters I will be examined. Taking every point of view in mind the raw material will be checked. For example, checking the humidity in a substance, checking its color or even checking the weight after packaging. 2. Application of Sensors: Various sensors will be applied in our project. The description of each sensor is described in this journal as well. By using these sensors all the quality checks will be performed in the raw material 3. Storing the Data in Database: For further operations on the data the data needs to be stored first. So this data then will be stored in a database and then will be referred to from the database. 4. Comparing Values in Database to Standard Values: The data stored in the database is then compared to the standard values and then it is decided whether the raw material should be approved or should be rejected 5. Checking Product After Manufacturing: The manufactured product is then checked using sensors and the data then goes to the database. 6. Comparing these Values to the Standard Values: Again, these values which are stored in the database are checked with standard values and the product is approved or rejected. If the product is rejected it is re- manufactured. This process continues till the product is approved and if approved it goes into the market. 7. Sending Data to the Application: Each and every data collected and compared should be shown in the application on the phone. And also the comparison with different standard values should be shown on the application on the smart phone. C. Outcomes Outcome of the project is to develop a manufacturing system which enhances the performance of the manufacturing process. This system will also reduce human efforts and minimize the errors which might be faced by humans. V. SYSTEM ARCHITECTURE Fig. 1.1 Proposed System Architecture a) This system is combining the internet of things and manufacturing process. To make manufacturing process more efficient for use and improve the product quality. b) We are making use of various sensors for monitoring the manufacturing product step by step and check for various parameters related to the products and the raw materials used for a product. (c) Making use of sensors will reduce human efforts for testing product through out the manufacturing line and ultimately make manufacturing system automated. Through this all the product are tracked till the end i.e. till the delivery of the product. So only single man can get details about any product through app from anywhere. VI.ALGORITHM Manufacturing using IoT We are using sensor hardware and application software to build an automated system for smart manufacturing or goods using IoT. STEP 1: Testing raw materials Scan various parameters using sensors. Transfer values to database Compare standard values to scanned values Approve or reject raw material. STEP 2: Manufacturing Process Making raw material ready for production Manufacturing process Send for testing STEP 3: Testing of product Scan temperature humidity and other parameters of the product using sensor. Compare with standard values Analysis
  • 3. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 5 Issue: 12 124 - 126 ______________________________________________________________________________________ 126 IJRITCC | December 2017, Available @ http://www.ijritcc.org _______________________________________________________________________________________ Approve or reject the product Send for packaging STEP 4: Packaging Package the product. STEP 5: Package testing: Final packaged product testing using sensor Approve or reject product after verifying it VIII. FUTURE SCOPE  Increased Automated Systems.  Better Efficiency.  Reduced Manpower.  Reduced Margin of error. IX.CONCLUSION Thus, we have completed a field survey of 2 industries successfully. Now, we are trying to develop a Smart Manufacturing System using IOT which is beneficial for industrial purposes. REFERENCES [1] G. Chryssolouris, Manufacturing Systems: Theory and Practice, 2nd Edition, Springer-Verlag, New York, 2006 [2] A. Caputo, G. Marzi and M. M. Pellegrini, “The Intenre of Things in manufacturing innovation processes. Development and application of a conceptual framework,” Business Process Management Journal, 22(2), 2016, pp. 383-402 [3] PWC, “The Internet of Things: what it means for US manufacturing,” 2015. Available at: http://www.pwc.com/us/en/industrialproducts/assets/big- data-next-manufacturing-pwc.pdf [4] X. Jia, X., Q.Feng and Q. C. Ma, “An Efficient Anti- Collision Protocol for RFID Tag Identification,” IEEE Communications Letters, 14(11), 2010, pp.1014–1016 [5] Ericsson Business Review, “Manufacturing reengineered: Robots, 5G and the Industrial IoT,” 2015. [6] https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&sour ce=web&cd=2&cad=rja&uact=8&ved=0ahUKEwjat7X7ko jVAhVBPY8KHdUSCEUQFgguMAE&url=http%3A%2F %2Fwww2.itif.org%2F2016-ezell-iot-smart manufacturing.pdf%3F_ga%3D1.261819661.1089858538.1 464487061&usg=AFQjCNG28sKOSLH3HWavCQ115YN XvNSRrQ [7] Internet of Things Architecture http://www.iot-a.eu. The Internet of Things :How the Next Evolution of the Internet Is Changing Everything http://www.cisco.com/c/dam/en_us/about/ac79/docs/innov/ IoT_IBSG_0411FINAL [8] https://en.wikipedia.org/wiki/Internet_of_things#Manufactu ring [9] Brown, Eric (13 September 2016). "Who Needs the Internet of Things?". Linux.com. Retrieved 23 October 2016. [10] Brown, Eric (20 September 2016). "21 Open Source Projects for IoT". Linux.com. Retrieved 23 October 2016. [11] "Internet of Things Global Standards Initiative". ITU.Retrieved 26 June 2015. [12] Nordrum, Amy (18 August 2016). "Popular Internet of Things Forecast of 50 Billion Devices by 2020 Is Outdated". IEEE. [13] Hsu, Chin-Lung; Lin, Judy Chuan-Chuan. "An empirical examination of consumer adoption of Internet of Things services: Network externalities and concern for information privacy perspectives". Computers in Human Behavior. 62: 516–527. doi:10.1016/j.chb.2016.04.023. [14] "Internet of Things: Science Fiction or Business Fact?" (PDF). Harvard Business Review. November 2014. Retrieved 23 October 2016. [15] Vermesan, Ovidiu; Friess, Peter (2013). Internet of Things: Converging Technologies for Smart Environments and Integrated Ecosystems (PDF). Aalborg, Denmark: River Publishers. ISBN 978-87-92982-96-4. [16] Santucci, Gérald. "The Internet of Things: Between the Revolution of the Internet and the Metamorphosis of Objects" (PDF). European Commission Community Research and Development Information Service.Retrieved 23 October 2016. [17] H.Y. Wang et al., Application to Car Quality Evaluation Using Decision Tree Technology with Imbalance Correction Coefficient, Springer, pp. 571-581,2013. [18] C. Seiffert, T.M. Khoshgoftaar, J.V. Hulse, "Improving Software-Quality Predictions with Data Sampling and Boosting", IEEE Trans. Systems Man and Cybernetics Part A: Systems and Humans, vol. 39, no. 6, pp. 1283-1294, 2009. [19] S. Wang, X. Yao, "Using Class Imbalance Learning for Software Defect Prediction", IEEE Trans. Reliability, vol. 62, no. 2, pp. 434-443, 2013.