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SIGNALLING RIGGING AND
LIFTING SAFETY TRAINING
2
In
case
of
EMERGENCY
Please use nearest exit to the
assembly area
Please do not run
Please do not use the elevator
Use the nearest staircase
Safety Briefing
3
NAME : Razak Bin Majid
POSITION : Trainer
EDUCATION : Executive Master SHE from UNISEL
H/P : 019-4944324
Competency:
SHO Registered Person (8408)
Train The Trainer (NIOSH & HRDF)
ISO 45001-2018 Lead Auditor
Authorize Gas Tester (DOSH)
Scaffolder (DOSH)
Traffic Management Supervisor
Lifting Supervisor
Trained Ergonomic
Trainer Profile
 Facilities
Tandas/Bilik Air
Surau
Tempat Makan/Cafeteria
Kawasan Merokok/Smoking Area
 Reminder
Silence hand-phone during training session
Perkara Penting
Objektif
• Di akhir sesi, peserta mampu untuk:
• To prepare with the knowledge to company personnel to
able to handle rigging and lifting activities with effectively
during working.
Upon completion of the training, participants will able to:-
i. Explain the legal requirements related to lifting operation.
ii. Practice as rigger and signaler.
iii. Explain the load securing and transportation safety.
LEGAL
REQUIREMENTS
Perundangan
• Akta Keselamatan Dan Kesihatan Pekerjaan 1994
• Akta Kilang Dan Jentera 1967
• Akta 520 (CIDB)
• Lifting Operation and Lifting Equipment Regulation 1998
(LOLER)
• Provision and Use of Work Equipment Regulations 1998
(PUWER)
• Basic Responsibility Of Rigger
1. Mengetahui berat dan bentuk objek yang hendak di angkat
2. Mengetahui pusat gravity beban
3. Membuat ikatan yang sesuai pada sesuatu beban mengikut
pusat gravity beban
4. Mengetahui kekuatan sling, alat mengangkat dan tanda
beban kerja selamat (SWL/WLL)
5. Memeriksa sling sebelum menggunakannya
6. Melindungi sling dari kerosakkan oleh pemukaan yang
tajam dan gunakan pelapik/pengalas dibahagian sling
7. Mengenalpasti tahap ketegangan sling atau sudut sling
yang digunakan
8. Sentiasa menggunakan tali layang(tag line) untuk mengawal
beban yang panjang dan berat – 12mm – 16 mm.
• Basic Responsibility Of Rigger
9. Sesuai digunakan apabila bekerja
• Kawasan berarus elektrik
• Kawasan Sempit
• Kawasan terlindung
• Kawasan Kritikal
10. Mengangkat muatan dengan jarak yang selamat
11. Memeriksa kedudukan sling dan ikatan sling yang betul
12. Jangan gantung beban terlalu lama
13. Sebelun angkat atau turun, pastikan tiada tersangkaut
pada sebarang objek atau halangan.
14. Pastikan keadaan selamat dan tiada pekerja berada
dibawah bebanan
15. Beban bulat seperti paip perlu diletak stopper.
DEFINITION OF TERMS
Rigging Fundamentals
Determining Load Weight
SLING CAPACITY
Sling Capacity
• Load bearing material
– Alloy chain
– Wire rope
– Synthetic
– Metal mesh
• Upper and Lower End
Attachments
What are the OPERATING LIMITATIONS of the crane and rigging?
ALLOY CHAIN SLINGS
Alloy Chain Slings
Advantages
• Flexible - Fleksibel
• Impact resistant – Tahan hempapan
• Easy to inspect- Mudah di periksa
• Can be used at relatively high temperatures - Boleh digunakan
pada suhu yang agak tinggi
• Completely repairable - Boleh dibaiki
• Minimum elongation - Pemanjangan minimum
• Corrosion resistant - Tahan karat
• Durable - Tahan lama
Disadvantages
• Heavy
• Moderate initial cost
NACM WELDED STEEL CHAIN
SPECIFICATIONS
• Grade 30 Proof Coil Chain
– General purpose, carbon steel chain. Used in a wide
range of applications.
• Grade 43 High Test Chain
– A carbon steel chain widely used in industry,
construction, agricultural and lumbering operations.
• Grade 70 Transport Chain
– A high quality, high strength carbon steel chain used
for load securing.
– Not to be used in overhead lifting.
NACM WELDED STEEL CHAIN
SPECIFICATIONS
• Grade 80 Alloy Chain
– Premium quality, high strength alloy chain, heat treated,
used in a variety of sling and tie down applications.
• Grade 100 Alloy Chain
– Premium quality, highest strength alloy chain, heat
treated, used in a variety of sling and tie down
applications.
– For overhead lifting applications, only Alloy Chain
should be used.
• National Association of Chain Manufacturers.
WIRE ROPE SLINGS
Wire Rope Slings
Advantages
• Low initial cost
• Lighter weight than alloy
chain
Disadvantages
• Low strength to weight ratio
• Difficult to inspect
• Easily kinked
• Internal corrosion
• Not repairable
Wire Rope Slings
Mechanical Splice Slings – Single Part Body – IPS – 6 x 19 IWRC
RATED CAPACITY (lbs.)
Basket Hitch – Sling Angle
Size (in.) Vertical Choker 90° 60° 45°
1 / 4 1,120 820 2,200 1,940 1,580
3 / 8 2,400 1,840 4,800 4,200 3,400
1 / 2 4,400 3,200 8,800 7,600 6,200
5 / 8 6,800 5,000 13,600 11,800 9,600
3 / 4 9,800 7,200 19,600 17,000 13,800
7 / 8 13,200 9,600 26,000 22,000 18,600
1 17,000 12,600 34,000 30,000 24,000
1 – 1 / 8 20,000 15,800 40,000 34,000 28,000
D/d ratio is 20 or greater
Wire Rope Slings
SYNTHETIC SLINGS
HOISTSAFE
Synthetic Slings
Advantages
• Light weight
• Easy to rig
• Low initial cost
• Reduced load damage
Disadvantages
• Low heat resistance
– 194° F.
• Subject to cuts and abrasion
• Subject to chemicals and UV
• Cannot be repaired
Synthetic Clings
Flat / Tubular Slings Round Slings
Polyester Round Slings
Width (In.) Color
Rated Capacity (Lbs.)
Vertical Choker Basket
2
Purple 3,000 2,400 6,000
Black 4,500 3,600 9,000
Green 6,000 4,800 12,000
Yellow 9,000 7,200 18,000
3
Gray 12,000 9,600 24,000
Red 14,000 11,200 28,000
Brown 17,000 13,600 34,000
Blue 22,000 17,600 44,000
4
Orange
26,000 20,800 52,000
32,000 25,600 64,000
5
50,000 40,000 100,000
60,000 48,000 120,000
Number of Attachment Points
• Double leg slings share
the load equally*
• Triple leg slings have
50% more capacity than
double leg slings.
• Quad leg slings rely on
the fourth leg for
stability only, not
additional lift capacity.
Operating Limitations
• Crane Capacity Charts
– Mobile Crane
• Boom angle
• Boom extension
– Overhead Crane
– Static versus Dynamic
loads
• Slings and Hardware
– Vertical capacity
– Basket capacity
– Choker capacity
– Bridle capacity
SLING INSPECTION
HOISTSAFE
• Reasons
– Ensure safe equipment
– Gain knowledge and
experience:
• Nature of lifts being
made
• Sling usage
• Operator competence
• Inspections
– Daily / Periodic before
use (NO records)
– Minimum annual with
records
• Frequently, as warranted
• Record Keeping
– Most recent report
– Test certificates
Sebab
Pastikan peralatan selamat
Dapatkan pengetahuan dan
pengalaman
Sifat lif yang dibuat
Penggunaan sling
Kecekapan operator
Pemeriksaan
Harian / Berkala sebelum
digunakan (TIADA rekod)
Minimum tahunan dengan
rekod
Selalunya, seperti yang
dibenarkan
Penyimpanan rekod
Laporan terkini
Sijil ujian
Daily / Period Inspection
• A thorough periodic
inspection of slings shall
be performed by a
competent person
designated by the
employer and shall
include a thorough
inspection for:
• Pemeriksaan berkala
menyeluruh terhadap anduh
hendaklah dilakukan oleh
orang kompeten yang
ditetapkan oleh majikan dan
hendaklah termasuk
pemeriksaan menyeluruh
untuk:
• Wear
• Deformation
• Elongation
• Sharp traverse nicks and gouges
in chain
• Cuts
• Corrosion
• Heat damage
• Hardware
– Latches for proper seating,
operation and distortion
– Hooks for wear and distortion
Sling Angle
Sling Angle Factor
SLING ANGLE CHART
Angle
from
Horizontal
[A]
S.A.F.
[L ÷ H]
90° 1.000
60° 1.155
45° 1.415
30° 2.000
A
Sling Angle Factor
Grade 80 Alloy Chain Slings
Single
Chain
Trade
Size
Chain
Size Working Load Limit (lbs)
9/32” .279 3,500
3/8” .404 7,100
½” .529 12,000
5/8” .625 18,100
¾” .801 28,300
7/8” .881 34,200
1” 1.000 47,700
1-1/4” 1.250 72,300
Grade 80 Alloy Chain Slings
Double 90° 60° 45° 30°
Chain
Trade
Size
Chain
Size Working Load Limit (lbs)
9/32” .279 7,000 6,100 4,900 3,500
3/8” .404 14,200 12,300 10,000 7,100
½” .529 24,000 20,800 17,000 12,000
5/8” .625 36,200 31,300 25,600 18,100
¾” .801 56,600 49,000 40,000 28,300
7/8” .881 68,400 59,200 48,400 34,200
1” 1.000 95,400 82,600 67,400 47,700
1-1/4” 1.250 144,600 125,200 102,200 72,300
Grade 80 Alloy Chain Slings
T & Q 90° 60° 45° 30°
Chain
Trade
Size
Chain
Size Working Load Limit (lbs)
9/32” .279 10,500 9,100 7,400 5,200
3/8” .404 21,300 18,400 15,100 10,600
½” .529 36,000 31,200 25,500 18,000
5/8” .625 54,300 47,000 38,400 27,100
¾” .801 84,900 73,500 60,000 42,200
7/8” .881 102,600 88,900 72,500 51,300
1” 1.000 143,100 123,900 101,200 71,500
1-1/4” 1.250 216,900 187,800 153,400 108,400
Wire Rope Slings
Mechanical Splice Slings – Single Part Body – IPS – 6 x 19 IWRC
RATED CAPACITY (lbs.)
Basket Hitch – Sling Angle
Size (in.) Vertical Choker 90° 60° 45°
1 / 4 1,120 820 2,200 1,940 1,580
3 / 8 2,400 1,840 4,800 4,200 3,400
1 / 2 4,400 3,200 8,800 7,600 6,200
5 / 8 6,800 5,000 13,600 11,800 9,600
3 / 4 9,800 7,200 19,600 17,000 13,800
7 / 8 13,200 9,600 26,000 22,000 18,600
1 17,000 12,600 34,000 30,000 24,000
1 – 1 / 8 20,000 15,800 40,000 34,000 28,000
D/d ratio is 20 or greater
Vertical Basket Hitch
• Two times the single leg
capacity
• Legs must be vertical to within
5 degrees
• D/d must be greater than 20/1
• Dua kali ganda kapasiti kaki tunggal
• Kaki mesti menegak hingga dalam 5
darjah
• D/d mestilah lebih besar daripada
20/1
D
d
Double Wrap Basket Hitch
• Excellent load control for loose materials
and good grip on smooth surfaces.
• Twice the single leg capacity.
• Sling wrap must be lay side by side
• Do not overlap at bottom of load
• Adjust sling as slack is taken up
• Kawalan beban yang sangat baik untuk bahan
longgar dan cengkaman yang baik pada permukaan
licin.
• Dua kali ganda kapasiti kaki tunggal.
• Balut anduh mesti diletakkan sebelah
menyebelahJangan berbeban
• Laraskan anduh apabila kendur diambil tindih di
bahagian bawah
Choker Hitch
• 75-80% OF SINGLE LEG
CAPACITY
• ANGLE OF CHOKE MUST BE
GREATER THAN 120
DEGREES
• 75-80% DARI KAPASITI SATU
KAKI
• SUDUT TERCIK MESTI LEBIH
DARI 120 DARJAH
Double Wrap Choker Hitches
• EXCELLENT LOAD CONTROL FOR LOOSE
MATERIALS AND GRIP ON SMOOTH
SURFACES
• 75-80% OF SINGLE LEG CAPACITY
• ANGLE OF CHOKE MUST BE GREATER
THAN 120 DEGREES
• SLING WRAP MUST LAY SIDE BY SIDE
• DO NOT OVERLAP AT BOTTOM OF LOAD
• KAWALAN BEBAN YANG TERBAIK UNTUK BAHAN
LONGGAR DAN CENGKAMAN PADA PERMUKAAN LICIN
• 75-80% DARI KAPASITI SATU KAKI
• SUDUT TERCIK MESTI LEBIH DARI 120 DARJAH
• SLING WRAP MESTI BERSAMPING
• JANGAN BERTINDIH DI BAWAH BEBAN
Sling Angles – Edge Protection
• When edges are sharp or abrasive
– Sling damage may occur
• When sling angle become shallow.
– Lateral loading may crush object
being lifted.
Apabila tepi tajam atau kasar
Kerosakan anduh mungkin berlaku
Apabila sudut anduh menjadi cetek.
Pemuatan sisi boleh menghancurkan
objek yang diangkat.
Sling Angles
• Sling tension Ketegangan
– Loads tend to hang vertically
– Forcing load points away from vertical requires force
– Reaction to the force increases sling tension
• Crush Force
– The result of forcing load points away from vertical
• Cribbing
– Protects the sling from being damaged
– Protects the load from being crushed
Beban cenderung digantung secara menegak
Memaksa titik beban dari menegak memerlukan daya
Tindak balas terhadap daya meningkatkan ketegangan sling
Kekuatan Hancur
Hasil memaksa titik beban menjauhi menegak
Membelek
Melindungi sling daripada rosak
Melindungi beban daripada dihancurkan
SAFE HOIST AND CRANE
OPERATIONS
Safe Hoist and Crane Operations
• General
– If power is interrupted during operation of a crane or
hoist, place all controls in the “OFF” position.
– If more than one hoist or crane must be used to lift or
move a load, ONE person should be assigned
responsibility for the operation.
Jika kuasa terganggu semasa pengendalian kren atau angkat,
letakkan semua kawalan dalam kedudukan “OFF”.
Jika lebih daripada satu angkat atau kren mesti digunakan untuk
mengangkat atau mengalihkan beban, SATU orang harus diberi
tanggungjawab untuk operasi tersebut.
Safe Hoist and Crane Operations
• Special Heavy Lifts
– Lifts in excess of the rated capacity
– Each heavy lift must be analyzed and authorized by a
qualified person
– ONLY applies to the specific lift
– Required PTW
– JSA
Does NOT authorize any heavy lifts in everyday operations
Mengangkat melebihi kapasiti undian
Setiap lif berat mesti dianalisis dan diberi kuasa oleh orang yang berkelayakan
HANYA digunakan untuk lif tertentu
PTW yang diperlukan
JSA
Safe Hoist and Crane Operations
• Pulling a Load - Menarik Beban
– Use of hoists and cranes for pulling a load is NOT
recommended.
– If necessary use a pulley (snatch) block to re-direct force to the
load.
– Avoid ‘side pull’ on the hoist.
– Use second hoist anchored to a structural member to achieve
load pulls
– Consult supervisor before any load pulling operations
– Penggunaan angkat dan kren untuk menarik beban adalah TIDAK
disyorkan.
– Jika perlu gunakan blok takal (snatch) untuk mengalihkan semula daya
ke beban.
– Elakkan ‘tarik sisi’ pada hoist.
– Gunakan angkat kedua yang dilabuhkan pada anggota struktur untuk
mencapai tarikan beban
– Rujuk penyelia sebelum sebarang operasi menarik beban
Safe Hoist and Crane Operations
• Turning a Load
– Visualize the load and its
center of gravity
– Visualize sling positions
while turning
– Determine if blocks or
supports will be required
– Determine how load will
be controlled
• Tagline
• Two-hook turn
• Memusingkan Beban
• Visualisasikan beban dan
pusat gravitinya
• Visualisasikan kedudukan
anduh semasa membelok
• Tentukan sama ada blok atau
sokongan diperlukan
• Tentukan bagaimana beban
akan dikawal
• Tagline
• Pusingan dua cangkuk
Safe Hoist and Crane Operations
• Smooth, steady application of lifting force
– Allows hoist and rigging to adjust to change
– Minimizes spin
– Reduces wear on wire and synthetic rope
• NO shock loading
– Especially with wire rope slings
Penggunaan daya angkat yang licin dan mantap
Membenarkan pengangkat dan pemasangan menyesuaikan diri untuk
berubah
Meminimumkan putaran
Mengurangkan haus pada wayar dan tali sintetik
TIADA beban kejutan
Lebih-lebih lagi dengan anduh tali dawai
METHOD OF LIFTING
Plan a suitable lifting route,
to avoid collision with any
person, objects or overhead
power line
Do not drag loads
3. Move the load as near to
the ground level as possible
4. Stop people from standing
in the lifting area
5. Do not ride on a load that
is being lifted
6. When the crane is
in operation, it must
maintain a distance of
at least 600 mm from
any barriers or
buildings
7. When visibility is
blocked, the signal
man shall render
assistance
8. Lifting the load at a
low speed so that the
sling tightens slowly
and maintains a
balanced position.
STANDARD
HAND SIGNALS
HOISTSAFE
Standard Hand Signals
SAFE RIGGING
PRACTICES
The Thought Process of Rigging
• What is to be done with the load?
• What tools are needed to perform the assigned task?
• Is the capacity of the tools adequate to handle the loads
and forces involved in lifting and moving?
• How can the hookup be made?
• What will happen when the load is lifted?
• Apa yang perlu dilakukan dengan beban?
• Apakah alatan yang diperlukan untuk melaksanakan tugas yang
diberikan?
• Adakah kapasiti alatan mencukupi untuk mengendalikan beban dan
daya yang terlibat dalam mengangkat dan menggerakkan?
• Bagaimanakah perhubungan boleh dibuat?
• Apakah yang akan berlaku apabila beban diangkat?
Safe Rigging Practices
• Whenever possible, avoid sharp, inefficient sling angles by using
longer slings or a spreader beam.
• Do not pull slings from under a load when the load is resting on
the sling.
• Do not drag slings over sharp objects or abrasive surfaces.
• Do not leave slings lying where heavy loads may be set down on
top of them.
• Apabila boleh, elakkan suduT yang tajam dengan menggunakan sling
yang lebih panjang atau rasuk penyebar.
• Jangan tarik sling dari bawah beban apabila beban diletakkan pada
sling.
• Jangan seret sling ke atas objek tajam atau permukaan yang melelas.
• Jangan biarkan sling terletak di mana beban berat boleh diletakkan di
atasnya.
Safe Rigging Practices
• Do not use metal-mesh slings in which the spirals are
locked or do not move freely.
• Do NOT hammer a metal-mesh sling to straighten a spiral
or cross rod, or to force a spiral into position.
• If metal-mesh slings are used in pairs, they should be
attached to a spreader beam.
• Jangan gunakan sling logam-mesh di mana lingkaran dikunci atau
tersekat.
• JANGAN menukul sling logam untuk meluruskan lingkaran atau
batang silang, atau untuk memaksa lingkaran ke kedudukannya.
• Jika sling logam-mesh digunakan secara berpasangan, ia hendaklah
dilekatkan pada rasuk penyebar.
IntroductionTo Lifting Plan
 Definition
 Lifting operation Categories
 Strength & Stability.
 Mobile Cranes Selection
Rated Capacity Indicator (RCI)- cranes Load
charts & Diagrams
 Load Chart
 Crane calculation template
1
Lifting Operation
Regulation 8(2) of LOLER defines a lifting
operation as '… an operation concerned with the
lifting or lowering of a load'. A 'load' is the item or items
being lifted, which includes a person or people.
Lifting Equipment
'Lifting equipment' means work equipment for lifting and
lowering loads. This includes lifting accessories and
attachments used for anchoring, fixing or supporting the
equipment
Definitions
2
Definitions
Lifting Accessory:
Means any sling, shackle, swivel, ring, hook or other
appliances, including lifting beams, frames and spreaders,
used in connection with a lifting appliance or from the hook
of a crane.
3
Definitions and principles of
lifting equipment
Lifting Accessory
(sling)
Lifting Appliance
(Crawler Crane)
Lifting Appliance
(Truck Mounted
Crane)
Banksman
Rigger (slinger)
Load (Tubular)
Lifting Supervisor
Lifting
Supervisor
Banksma
n
Rigge
r
Barricad
es
Lifting
Appliance
(Crane)
Lifting
accessories
(Slings &
Shackles)
Lifted Load
(Cargo inside
Basket)
Toolbox
Talk
Pre-use Inspection
Definitionsand principlesof lifting equipment
Category 3: Complex Lifting.
Category 2: complicated Lifting.
Category 1: Simple Lifting.
8
Lifting Plan Categorization
Category 3: Complex Lifting.
9
Lifting Plan Categorization
Category 2: complicated Lifting
10
Lifting Plan Categorization
Category 1: Simple Lifting.
11
Lifting Plan Categorization
Crane Components
Rough Terrain Crane Components
Causes of Reduced
Load Capacity
1. Off-level
2. Wind hazard
3. Eccentricreeving
4. Swing out
5. Sideloading
6. Impact loading
14
15
Load Rating Charts
Exceeding rated capacities of a crane may result in one of two
scenarios:
 Loss of stability, i.e. tipping
 Component failure, i.e. structural damage or mechanical failure
17
Rated capacity indicator (RCI) and rated capacity limiter (RCL)
18
Boom Angle Indicator
19
Crane Components
Rated Capacity Indicator (RCI) System
The LMI is showing the following information:
 The telescopic boom is extended to 40.1 ft.
 The Boom angle is shown as 68.1 deg.
 The radius from the centre of the crane slew
ring to the hook is 11.8 ft.
 The rope reeving configuration is set at
6 part line (Falls).
 The height of the boom tip from the ground
is 48.4 ft.
 The maximum SWL that can be picked at this
radius is 50,100 lbs
 The actual load being picked is at 07,800 lbs
If the SLI has an orange light showing during operation this signifies
that you are approaching the maximum safe working load.
Crane Selection
The selection of the right crane for the lift, is determined by the factors
listed below:
1. Length of crane boom required.
2. The maximum working radius of the crane.
3. Total load weight including the weight of the crane hook block and
lifting tackle.
4. Levelness and compaction of the area where the crane is to be set up.
5. Availability of clearance for all swinging movement of the crane and the
load.
6. Areas where the crane boom or load can be obstructed.
Load Charts
Components of Load Charts
A load chart is a tool that is supplied by the manufacturer to assist the
crane operator in determining the correct rated capacity of the crane
based upon the manufacturer’sapproved configurations.
General Load Chart requirements
1. In order fora load chart to be valid, it must have a serial number.
2. Load charts must be durableand legible
3. Load charts must be accessible from theoperator’s station
Load Charts
Radius
Boom Angle
Components of Load Charts
Radius: The distance from the center of rotation to the center of the load or
hoist line
Boom Length: The distance from the center pivot of the boom base to the
top boom nose
sheave
Boom Angle: The angle in degrees between the boom base section and
horizontal
Load Charts
Notes on Load Charts
Load Rating Charts
 The values listed on the
capacity table are referred to as
the rated capacity or the gross
capacity of the crane in a
specificconfiguration.
 According to manufacturer
requirements, Federal
regulations and nationally
recognized standards, these
rated capacities are NOT to be
exceeded.
Sample of Load Rating Charts
Load Charts
 Bold line – values above the bold line, when exceeded, could result in
structural damage while values below the bold line, when exceeded,
could result in loss of stability
 Asterisks – values with an asterisk, when exceeded, could result in
structural damage while values without an asterisk, when exceeded,
could result in loss of stability
 Shaded areas – values within the shaded area, when exceeded, could
result in structural damage while values outside the shaded area, when
exceeded, could result in loss of stability
Load Charts
Bold line
Case
Shaded
areas
Asterisks
 Sheaves and Reeving:
o Parts of Line Pull
Crane principles
Determining Parts of Line, Weight of Line
and Sizing the Hook Block
Minimum Parts of Line Required
Weight of Hook Block (or Ball)
+ Weight of Rigging
(Slings, Hardware and Lifting Devices)
+ Load Weight
= Suspended Weight
Suspended Weight
Safe Working Load of Hoist Rope
Count the number of lines between the boom point and the block.
Position of Crane
Rear – Front – Side
29
Ground Bearing Capacity
30
•Q & A
93
Thanks for Your Participation
94

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Basic liffting Rigging and Signalling.pptx

  • 2. 2 In case of EMERGENCY Please use nearest exit to the assembly area Please do not run Please do not use the elevator Use the nearest staircase Safety Briefing
  • 3. 3 NAME : Razak Bin Majid POSITION : Trainer EDUCATION : Executive Master SHE from UNISEL H/P : 019-4944324 Competency: SHO Registered Person (8408) Train The Trainer (NIOSH & HRDF) ISO 45001-2018 Lead Auditor Authorize Gas Tester (DOSH) Scaffolder (DOSH) Traffic Management Supervisor Lifting Supervisor Trained Ergonomic Trainer Profile
  • 4.  Facilities Tandas/Bilik Air Surau Tempat Makan/Cafeteria Kawasan Merokok/Smoking Area  Reminder Silence hand-phone during training session Perkara Penting
  • 5. Objektif • Di akhir sesi, peserta mampu untuk: • To prepare with the knowledge to company personnel to able to handle rigging and lifting activities with effectively during working. Upon completion of the training, participants will able to:- i. Explain the legal requirements related to lifting operation. ii. Practice as rigger and signaler. iii. Explain the load securing and transportation safety.
  • 7. Perundangan • Akta Keselamatan Dan Kesihatan Pekerjaan 1994 • Akta Kilang Dan Jentera 1967 • Akta 520 (CIDB) • Lifting Operation and Lifting Equipment Regulation 1998 (LOLER) • Provision and Use of Work Equipment Regulations 1998 (PUWER)
  • 8. • Basic Responsibility Of Rigger 1. Mengetahui berat dan bentuk objek yang hendak di angkat 2. Mengetahui pusat gravity beban 3. Membuat ikatan yang sesuai pada sesuatu beban mengikut pusat gravity beban 4. Mengetahui kekuatan sling, alat mengangkat dan tanda beban kerja selamat (SWL/WLL) 5. Memeriksa sling sebelum menggunakannya 6. Melindungi sling dari kerosakkan oleh pemukaan yang tajam dan gunakan pelapik/pengalas dibahagian sling 7. Mengenalpasti tahap ketegangan sling atau sudut sling yang digunakan 8. Sentiasa menggunakan tali layang(tag line) untuk mengawal beban yang panjang dan berat – 12mm – 16 mm.
  • 9. • Basic Responsibility Of Rigger 9. Sesuai digunakan apabila bekerja • Kawasan berarus elektrik • Kawasan Sempit • Kawasan terlindung • Kawasan Kritikal 10. Mengangkat muatan dengan jarak yang selamat 11. Memeriksa kedudukan sling dan ikatan sling yang betul 12. Jangan gantung beban terlalu lama 13. Sebelun angkat atau turun, pastikan tiada tersangkaut pada sebarang objek atau halangan. 14. Pastikan keadaan selamat dan tiada pekerja berada dibawah bebanan 15. Beban bulat seperti paip perlu diletak stopper.
  • 13. Sling Capacity • Load bearing material – Alloy chain – Wire rope – Synthetic – Metal mesh • Upper and Lower End Attachments What are the OPERATING LIMITATIONS of the crane and rigging?
  • 15. Alloy Chain Slings Advantages • Flexible - Fleksibel • Impact resistant – Tahan hempapan • Easy to inspect- Mudah di periksa • Can be used at relatively high temperatures - Boleh digunakan pada suhu yang agak tinggi • Completely repairable - Boleh dibaiki • Minimum elongation - Pemanjangan minimum • Corrosion resistant - Tahan karat • Durable - Tahan lama Disadvantages • Heavy • Moderate initial cost
  • 16. NACM WELDED STEEL CHAIN SPECIFICATIONS • Grade 30 Proof Coil Chain – General purpose, carbon steel chain. Used in a wide range of applications. • Grade 43 High Test Chain – A carbon steel chain widely used in industry, construction, agricultural and lumbering operations. • Grade 70 Transport Chain – A high quality, high strength carbon steel chain used for load securing. – Not to be used in overhead lifting.
  • 17. NACM WELDED STEEL CHAIN SPECIFICATIONS • Grade 80 Alloy Chain – Premium quality, high strength alloy chain, heat treated, used in a variety of sling and tie down applications. • Grade 100 Alloy Chain – Premium quality, highest strength alloy chain, heat treated, used in a variety of sling and tie down applications. – For overhead lifting applications, only Alloy Chain should be used. • National Association of Chain Manufacturers.
  • 19. Wire Rope Slings Advantages • Low initial cost • Lighter weight than alloy chain Disadvantages • Low strength to weight ratio • Difficult to inspect • Easily kinked • Internal corrosion • Not repairable
  • 20. Wire Rope Slings Mechanical Splice Slings – Single Part Body – IPS – 6 x 19 IWRC RATED CAPACITY (lbs.) Basket Hitch – Sling Angle Size (in.) Vertical Choker 90° 60° 45° 1 / 4 1,120 820 2,200 1,940 1,580 3 / 8 2,400 1,840 4,800 4,200 3,400 1 / 2 4,400 3,200 8,800 7,600 6,200 5 / 8 6,800 5,000 13,600 11,800 9,600 3 / 4 9,800 7,200 19,600 17,000 13,800 7 / 8 13,200 9,600 26,000 22,000 18,600 1 17,000 12,600 34,000 30,000 24,000 1 – 1 / 8 20,000 15,800 40,000 34,000 28,000 D/d ratio is 20 or greater
  • 23. Synthetic Slings Advantages • Light weight • Easy to rig • Low initial cost • Reduced load damage Disadvantages • Low heat resistance – 194° F. • Subject to cuts and abrasion • Subject to chemicals and UV • Cannot be repaired
  • 24. Synthetic Clings Flat / Tubular Slings Round Slings
  • 25. Polyester Round Slings Width (In.) Color Rated Capacity (Lbs.) Vertical Choker Basket 2 Purple 3,000 2,400 6,000 Black 4,500 3,600 9,000 Green 6,000 4,800 12,000 Yellow 9,000 7,200 18,000 3 Gray 12,000 9,600 24,000 Red 14,000 11,200 28,000 Brown 17,000 13,600 34,000 Blue 22,000 17,600 44,000 4 Orange 26,000 20,800 52,000 32,000 25,600 64,000 5 50,000 40,000 100,000 60,000 48,000 120,000
  • 26. Number of Attachment Points • Double leg slings share the load equally* • Triple leg slings have 50% more capacity than double leg slings. • Quad leg slings rely on the fourth leg for stability only, not additional lift capacity.
  • 27. Operating Limitations • Crane Capacity Charts – Mobile Crane • Boom angle • Boom extension – Overhead Crane – Static versus Dynamic loads • Slings and Hardware – Vertical capacity – Basket capacity – Choker capacity – Bridle capacity
  • 29. • Reasons – Ensure safe equipment – Gain knowledge and experience: • Nature of lifts being made • Sling usage • Operator competence • Inspections – Daily / Periodic before use (NO records) – Minimum annual with records • Frequently, as warranted • Record Keeping – Most recent report – Test certificates Sebab Pastikan peralatan selamat Dapatkan pengetahuan dan pengalaman Sifat lif yang dibuat Penggunaan sling Kecekapan operator Pemeriksaan Harian / Berkala sebelum digunakan (TIADA rekod) Minimum tahunan dengan rekod Selalunya, seperti yang dibenarkan Penyimpanan rekod Laporan terkini Sijil ujian
  • 30. Daily / Period Inspection • A thorough periodic inspection of slings shall be performed by a competent person designated by the employer and shall include a thorough inspection for: • Pemeriksaan berkala menyeluruh terhadap anduh hendaklah dilakukan oleh orang kompeten yang ditetapkan oleh majikan dan hendaklah termasuk pemeriksaan menyeluruh untuk: • Wear • Deformation • Elongation • Sharp traverse nicks and gouges in chain • Cuts • Corrosion • Heat damage • Hardware – Latches for proper seating, operation and distortion – Hooks for wear and distortion
  • 32. Sling Angle Factor SLING ANGLE CHART Angle from Horizontal [A] S.A.F. [L ÷ H] 90° 1.000 60° 1.155 45° 1.415 30° 2.000 A
  • 34. Grade 80 Alloy Chain Slings Single Chain Trade Size Chain Size Working Load Limit (lbs) 9/32” .279 3,500 3/8” .404 7,100 ½” .529 12,000 5/8” .625 18,100 ¾” .801 28,300 7/8” .881 34,200 1” 1.000 47,700 1-1/4” 1.250 72,300
  • 35. Grade 80 Alloy Chain Slings Double 90° 60° 45° 30° Chain Trade Size Chain Size Working Load Limit (lbs) 9/32” .279 7,000 6,100 4,900 3,500 3/8” .404 14,200 12,300 10,000 7,100 ½” .529 24,000 20,800 17,000 12,000 5/8” .625 36,200 31,300 25,600 18,100 ¾” .801 56,600 49,000 40,000 28,300 7/8” .881 68,400 59,200 48,400 34,200 1” 1.000 95,400 82,600 67,400 47,700 1-1/4” 1.250 144,600 125,200 102,200 72,300
  • 36. Grade 80 Alloy Chain Slings T & Q 90° 60° 45° 30° Chain Trade Size Chain Size Working Load Limit (lbs) 9/32” .279 10,500 9,100 7,400 5,200 3/8” .404 21,300 18,400 15,100 10,600 ½” .529 36,000 31,200 25,500 18,000 5/8” .625 54,300 47,000 38,400 27,100 ¾” .801 84,900 73,500 60,000 42,200 7/8” .881 102,600 88,900 72,500 51,300 1” 1.000 143,100 123,900 101,200 71,500 1-1/4” 1.250 216,900 187,800 153,400 108,400
  • 37. Wire Rope Slings Mechanical Splice Slings – Single Part Body – IPS – 6 x 19 IWRC RATED CAPACITY (lbs.) Basket Hitch – Sling Angle Size (in.) Vertical Choker 90° 60° 45° 1 / 4 1,120 820 2,200 1,940 1,580 3 / 8 2,400 1,840 4,800 4,200 3,400 1 / 2 4,400 3,200 8,800 7,600 6,200 5 / 8 6,800 5,000 13,600 11,800 9,600 3 / 4 9,800 7,200 19,600 17,000 13,800 7 / 8 13,200 9,600 26,000 22,000 18,600 1 17,000 12,600 34,000 30,000 24,000 1 – 1 / 8 20,000 15,800 40,000 34,000 28,000 D/d ratio is 20 or greater
  • 38. Vertical Basket Hitch • Two times the single leg capacity • Legs must be vertical to within 5 degrees • D/d must be greater than 20/1 • Dua kali ganda kapasiti kaki tunggal • Kaki mesti menegak hingga dalam 5 darjah • D/d mestilah lebih besar daripada 20/1 D d
  • 39. Double Wrap Basket Hitch • Excellent load control for loose materials and good grip on smooth surfaces. • Twice the single leg capacity. • Sling wrap must be lay side by side • Do not overlap at bottom of load • Adjust sling as slack is taken up • Kawalan beban yang sangat baik untuk bahan longgar dan cengkaman yang baik pada permukaan licin. • Dua kali ganda kapasiti kaki tunggal. • Balut anduh mesti diletakkan sebelah menyebelahJangan berbeban • Laraskan anduh apabila kendur diambil tindih di bahagian bawah
  • 40. Choker Hitch • 75-80% OF SINGLE LEG CAPACITY • ANGLE OF CHOKE MUST BE GREATER THAN 120 DEGREES • 75-80% DARI KAPASITI SATU KAKI • SUDUT TERCIK MESTI LEBIH DARI 120 DARJAH
  • 41. Double Wrap Choker Hitches • EXCELLENT LOAD CONTROL FOR LOOSE MATERIALS AND GRIP ON SMOOTH SURFACES • 75-80% OF SINGLE LEG CAPACITY • ANGLE OF CHOKE MUST BE GREATER THAN 120 DEGREES • SLING WRAP MUST LAY SIDE BY SIDE • DO NOT OVERLAP AT BOTTOM OF LOAD • KAWALAN BEBAN YANG TERBAIK UNTUK BAHAN LONGGAR DAN CENGKAMAN PADA PERMUKAAN LICIN • 75-80% DARI KAPASITI SATU KAKI • SUDUT TERCIK MESTI LEBIH DARI 120 DARJAH • SLING WRAP MESTI BERSAMPING • JANGAN BERTINDIH DI BAWAH BEBAN
  • 42. Sling Angles – Edge Protection • When edges are sharp or abrasive – Sling damage may occur • When sling angle become shallow. – Lateral loading may crush object being lifted. Apabila tepi tajam atau kasar Kerosakan anduh mungkin berlaku Apabila sudut anduh menjadi cetek. Pemuatan sisi boleh menghancurkan objek yang diangkat.
  • 43. Sling Angles • Sling tension Ketegangan – Loads tend to hang vertically – Forcing load points away from vertical requires force – Reaction to the force increases sling tension • Crush Force – The result of forcing load points away from vertical • Cribbing – Protects the sling from being damaged – Protects the load from being crushed Beban cenderung digantung secara menegak Memaksa titik beban dari menegak memerlukan daya Tindak balas terhadap daya meningkatkan ketegangan sling Kekuatan Hancur Hasil memaksa titik beban menjauhi menegak Membelek Melindungi sling daripada rosak Melindungi beban daripada dihancurkan
  • 44. SAFE HOIST AND CRANE OPERATIONS
  • 45. Safe Hoist and Crane Operations • General – If power is interrupted during operation of a crane or hoist, place all controls in the “OFF” position. – If more than one hoist or crane must be used to lift or move a load, ONE person should be assigned responsibility for the operation. Jika kuasa terganggu semasa pengendalian kren atau angkat, letakkan semua kawalan dalam kedudukan “OFF”. Jika lebih daripada satu angkat atau kren mesti digunakan untuk mengangkat atau mengalihkan beban, SATU orang harus diberi tanggungjawab untuk operasi tersebut.
  • 46. Safe Hoist and Crane Operations • Special Heavy Lifts – Lifts in excess of the rated capacity – Each heavy lift must be analyzed and authorized by a qualified person – ONLY applies to the specific lift – Required PTW – JSA Does NOT authorize any heavy lifts in everyday operations Mengangkat melebihi kapasiti undian Setiap lif berat mesti dianalisis dan diberi kuasa oleh orang yang berkelayakan HANYA digunakan untuk lif tertentu PTW yang diperlukan JSA
  • 47. Safe Hoist and Crane Operations • Pulling a Load - Menarik Beban – Use of hoists and cranes for pulling a load is NOT recommended. – If necessary use a pulley (snatch) block to re-direct force to the load. – Avoid ‘side pull’ on the hoist. – Use second hoist anchored to a structural member to achieve load pulls – Consult supervisor before any load pulling operations – Penggunaan angkat dan kren untuk menarik beban adalah TIDAK disyorkan. – Jika perlu gunakan blok takal (snatch) untuk mengalihkan semula daya ke beban. – Elakkan ‘tarik sisi’ pada hoist. – Gunakan angkat kedua yang dilabuhkan pada anggota struktur untuk mencapai tarikan beban – Rujuk penyelia sebelum sebarang operasi menarik beban
  • 48. Safe Hoist and Crane Operations • Turning a Load – Visualize the load and its center of gravity – Visualize sling positions while turning – Determine if blocks or supports will be required – Determine how load will be controlled • Tagline • Two-hook turn • Memusingkan Beban • Visualisasikan beban dan pusat gravitinya • Visualisasikan kedudukan anduh semasa membelok • Tentukan sama ada blok atau sokongan diperlukan • Tentukan bagaimana beban akan dikawal • Tagline • Pusingan dua cangkuk
  • 49. Safe Hoist and Crane Operations • Smooth, steady application of lifting force – Allows hoist and rigging to adjust to change – Minimizes spin – Reduces wear on wire and synthetic rope • NO shock loading – Especially with wire rope slings Penggunaan daya angkat yang licin dan mantap Membenarkan pengangkat dan pemasangan menyesuaikan diri untuk berubah Meminimumkan putaran Mengurangkan haus pada wayar dan tali sintetik TIADA beban kejutan Lebih-lebih lagi dengan anduh tali dawai
  • 50. METHOD OF LIFTING Plan a suitable lifting route, to avoid collision with any person, objects or overhead power line Do not drag loads 3. Move the load as near to the ground level as possible 4. Stop people from standing in the lifting area 5. Do not ride on a load that is being lifted 6. When the crane is in operation, it must maintain a distance of at least 600 mm from any barriers or buildings 7. When visibility is blocked, the signal man shall render assistance 8. Lifting the load at a low speed so that the sling tightens slowly and maintains a balanced position.
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  • 62. The Thought Process of Rigging • What is to be done with the load? • What tools are needed to perform the assigned task? • Is the capacity of the tools adequate to handle the loads and forces involved in lifting and moving? • How can the hookup be made? • What will happen when the load is lifted? • Apa yang perlu dilakukan dengan beban? • Apakah alatan yang diperlukan untuk melaksanakan tugas yang diberikan? • Adakah kapasiti alatan mencukupi untuk mengendalikan beban dan daya yang terlibat dalam mengangkat dan menggerakkan? • Bagaimanakah perhubungan boleh dibuat? • Apakah yang akan berlaku apabila beban diangkat?
  • 63. Safe Rigging Practices • Whenever possible, avoid sharp, inefficient sling angles by using longer slings or a spreader beam. • Do not pull slings from under a load when the load is resting on the sling. • Do not drag slings over sharp objects or abrasive surfaces. • Do not leave slings lying where heavy loads may be set down on top of them. • Apabila boleh, elakkan suduT yang tajam dengan menggunakan sling yang lebih panjang atau rasuk penyebar. • Jangan tarik sling dari bawah beban apabila beban diletakkan pada sling. • Jangan seret sling ke atas objek tajam atau permukaan yang melelas. • Jangan biarkan sling terletak di mana beban berat boleh diletakkan di atasnya.
  • 64. Safe Rigging Practices • Do not use metal-mesh slings in which the spirals are locked or do not move freely. • Do NOT hammer a metal-mesh sling to straighten a spiral or cross rod, or to force a spiral into position. • If metal-mesh slings are used in pairs, they should be attached to a spreader beam. • Jangan gunakan sling logam-mesh di mana lingkaran dikunci atau tersekat. • JANGAN menukul sling logam untuk meluruskan lingkaran atau batang silang, atau untuk memaksa lingkaran ke kedudukannya. • Jika sling logam-mesh digunakan secara berpasangan, ia hendaklah dilekatkan pada rasuk penyebar.
  • 66.  Definition  Lifting operation Categories  Strength & Stability.  Mobile Cranes Selection Rated Capacity Indicator (RCI)- cranes Load charts & Diagrams  Load Chart  Crane calculation template 1
  • 67. Lifting Operation Regulation 8(2) of LOLER defines a lifting operation as '… an operation concerned with the lifting or lowering of a load'. A 'load' is the item or items being lifted, which includes a person or people. Lifting Equipment 'Lifting equipment' means work equipment for lifting and lowering loads. This includes lifting accessories and attachments used for anchoring, fixing or supporting the equipment Definitions 2
  • 68. Definitions Lifting Accessory: Means any sling, shackle, swivel, ring, hook or other appliances, including lifting beams, frames and spreaders, used in connection with a lifting appliance or from the hook of a crane. 3
  • 69. Definitions and principles of lifting equipment Lifting Accessory (sling) Lifting Appliance (Crawler Crane) Lifting Appliance (Truck Mounted Crane) Banksman Rigger (slinger) Load (Tubular) Lifting Supervisor
  • 70. Lifting Supervisor Banksma n Rigge r Barricad es Lifting Appliance (Crane) Lifting accessories (Slings & Shackles) Lifted Load (Cargo inside Basket) Toolbox Talk Pre-use Inspection Definitionsand principlesof lifting equipment
  • 71. Category 3: Complex Lifting. Category 2: complicated Lifting. Category 1: Simple Lifting. 8 Lifting Plan Categorization
  • 72. Category 3: Complex Lifting. 9 Lifting Plan Categorization
  • 73. Category 2: complicated Lifting 10 Lifting Plan Categorization
  • 74. Category 1: Simple Lifting. 11 Lifting Plan Categorization
  • 75. Crane Components Rough Terrain Crane Components
  • 76. Causes of Reduced Load Capacity 1. Off-level 2. Wind hazard 3. Eccentricreeving 4. Swing out 5. Sideloading 6. Impact loading
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  • 79. Load Rating Charts Exceeding rated capacities of a crane may result in one of two scenarios:  Loss of stability, i.e. tipping  Component failure, i.e. structural damage or mechanical failure 17
  • 80. Rated capacity indicator (RCI) and rated capacity limiter (RCL) 18
  • 82. Crane Components Rated Capacity Indicator (RCI) System The LMI is showing the following information:  The telescopic boom is extended to 40.1 ft.  The Boom angle is shown as 68.1 deg.  The radius from the centre of the crane slew ring to the hook is 11.8 ft.  The rope reeving configuration is set at 6 part line (Falls).  The height of the boom tip from the ground is 48.4 ft.  The maximum SWL that can be picked at this radius is 50,100 lbs  The actual load being picked is at 07,800 lbs If the SLI has an orange light showing during operation this signifies that you are approaching the maximum safe working load.
  • 83. Crane Selection The selection of the right crane for the lift, is determined by the factors listed below: 1. Length of crane boom required. 2. The maximum working radius of the crane. 3. Total load weight including the weight of the crane hook block and lifting tackle. 4. Levelness and compaction of the area where the crane is to be set up. 5. Availability of clearance for all swinging movement of the crane and the load. 6. Areas where the crane boom or load can be obstructed.
  • 84. Load Charts Components of Load Charts A load chart is a tool that is supplied by the manufacturer to assist the crane operator in determining the correct rated capacity of the crane based upon the manufacturer’sapproved configurations. General Load Chart requirements 1. In order fora load chart to be valid, it must have a serial number. 2. Load charts must be durableand legible 3. Load charts must be accessible from theoperator’s station
  • 85. Load Charts Radius Boom Angle Components of Load Charts Radius: The distance from the center of rotation to the center of the load or hoist line Boom Length: The distance from the center pivot of the boom base to the top boom nose sheave Boom Angle: The angle in degrees between the boom base section and horizontal
  • 86. Load Charts Notes on Load Charts Load Rating Charts  The values listed on the capacity table are referred to as the rated capacity or the gross capacity of the crane in a specificconfiguration.  According to manufacturer requirements, Federal regulations and nationally recognized standards, these rated capacities are NOT to be exceeded. Sample of Load Rating Charts
  • 87. Load Charts  Bold line – values above the bold line, when exceeded, could result in structural damage while values below the bold line, when exceeded, could result in loss of stability  Asterisks – values with an asterisk, when exceeded, could result in structural damage while values without an asterisk, when exceeded, could result in loss of stability  Shaded areas – values within the shaded area, when exceeded, could result in structural damage while values outside the shaded area, when exceeded, could result in loss of stability
  • 89.  Sheaves and Reeving: o Parts of Line Pull Crane principles
  • 90. Determining Parts of Line, Weight of Line and Sizing the Hook Block Minimum Parts of Line Required Weight of Hook Block (or Ball) + Weight of Rigging (Slings, Hardware and Lifting Devices) + Load Weight = Suspended Weight Suspended Weight Safe Working Load of Hoist Rope Count the number of lines between the boom point and the block.
  • 91. Position of Crane Rear – Front – Side 29
  • 94. Thanks for Your Participation 94