7. 1. Juices – two types
natural juice (contain only natural
sugars)
Sweetened juice (at least 85% juice,
10% TSS)
8. Apples
Washing with 1.5% HCl
Grating
Crushing for juice extraction
Straining
Exp. Apple juice
Flow-sheet for Processing of Apple Juice
9. Clarification
(by enzyme or gelatin)
Filtration
Heating at 82-85 0 C
Filling hot into cans
Sealing
Processing at 100 0 C
for 15 minutes
Cooling
Storage
10. Similarly flow sheet for processing of Grape
juice, Pineapple juice, Pomegranate juice,
Citrus juice, Mango juice
11. Two or more juices are mixed
Well-balanced, rightly flavored, highly
palatable and refreshing
Example-
Grape (97%) and lime (3%)
Grape (50%) and orange (50%) etc.
Blended juices
12. At least 10% fruit juice, 10% total
soluble solid
Not diluted before serving
2. Ready-to-serve (RTS)
13. FLOW-SHEET FOR PROCESSING OF RTS BEVERAGES
Storage
Cooling
Pasteurization (900 C, 25
min. )
Crown corking
Bottling
Homogenization
Mixing with strained syrup solution
(sugar+water+acid, heated just to dissolve)
according to recipe
Fruits
14. At least 20% fruit juice/pulp, 15% total
soluble solid and 0.3% acid
Not diluted before serving
3) Nectar
15. Sparkling, clear, sweetened juice
Pulp & other insoluble substances have been
completely removed
At least 25% fruit juice, 30% total soluble solid,
1.5% acid and 350 ppm sulphur dioxide.
Lime & lemon are suitable for making cordial
4) CORDIAL
18. 5) SQUASH
At least 25% fruit juice/pulp, 40-50% total
soluble solid, 1.0% acid and 350 ppm sulphur
dioxide/600 ppm sodium benzoate.
It is diluted before serving
Mango, orange and pineapple are used for
making squash commercially.
19. FLOW-SHEET FOR PROCESSING OF SQUASH
Juice measuring
Straining
Juice extraction
Cutting or Grating
Trimming
Washing
Fruits
21. FRUIT JUICE CONCENTRATE
Water mostly removed by heating or freezing
At least 32% total soluble solids
Advantages
i) Reduced weight & bulk- economy in packaging,
storage & transport
ii) Fully utilization of fruits- stabilize the prize
iii) Used as base material