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Grape juice production process
2
INGREDIENTS
Small scale juice making
1. Raw
materials
2. Selective 3. Wash
4. Mix and
Grind
5. Filter 6. Grape juice
product
1.Raw materials
2.Washing
Soak in brine water and
rewash with running water
3.Grinding
Add water and grind
4.Filter
5.Product
Add stevia powder and
use
⬢ Full ripe, strong color and no disease
or pests
⬢ Destem and remove overripe or
rotten grapes
1. Fresh Grapes 2. Selective
3. Wash
⬢ Soak continue in the brine solution
for 10 - 15 minutes
⬢ Rinse under running water 3-4 times
4. Extracting juice
⬢ Add them to a juicer or blender and
begin juicing
5. Mixing
⬢ Add stevia solution or less salt
6. Grape juice product
⬢ Serve grape juice immediately before
it begins to oxidize
Commercial scale juice
marnufacturing
1. Fresh
grapes
2. Selective
3. Wash
4. Crush
5. Heating
(T=60-63oC)
6. Enzyme
treatment
7. Filtering
8. Press 9. Mix
10. Remove
residue
11. Heating
T=80-85oC
& t=2 min
12. Refined
13.Pasteuriz
ation
14. Pouring
15. Grape
juice
products
1. Fresh Grapes 2. Selective
⬢ Remove damaged materials
⬢ Transported on rubber conveyor
belts, workers standing on both sides
to manipulate
Be stored at:
⬢ T: -1 to 0.5oC
⬢ O2: 2 to 5%
⬢ CO2: 1 to 3%
3. Wash
⬢ Remove impurities of dirt and
pesticides remaining.
⬢ Reduce microorganisms.
4. Crush
⬢ To increase pressing efficiency
Air blower
washer
Shaft Crusher
5&6. Heating And Enzyme treatment
Enzymes: PECTINASE
Aim: breaks down Protopectin (the substance that binds the cells
in the flesh) causing the cells to separate and the tissue to become
loose
Mix with other
additives such as
stevia syrup
(sweetener)
Separate the
liquid from
the material.
Remove grape
seeds, improve
pressing
efficiency
Making the grape
juice clearer and
easier for the
refining process.
11. Second Heating
⬢ The juice is heated very quickly at
80 – 85 Celsius degree (for 2
minutes) in a plate heat exchanger.
⬢ Then cool rapidly down to 2.2
Celsius degree.
12. Refined
⬢ Purpose to do in juice
13. Pasteurization
⬢ Kill microorganisms, inactivate
enzymes, prolong storage time.
⬢ Pasteurization temperature: 135oC,
time: 5 seconds
14. Pouring
⬢ Put into cans, then cooled under
sterile conditions and sealed in pre-
sterilized cans
Extraction Line of Filting Fruits Into Glass Bottles
15. Product

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Grape juice processing

  • 4. 1. Raw materials 2. Selective 3. Wash 4. Mix and Grind 5. Filter 6. Grape juice product
  • 5. 1.Raw materials 2.Washing Soak in brine water and rewash with running water 3.Grinding Add water and grind 4.Filter 5.Product Add stevia powder and use
  • 6. ⬢ Full ripe, strong color and no disease or pests ⬢ Destem and remove overripe or rotten grapes 1. Fresh Grapes 2. Selective
  • 7. 3. Wash ⬢ Soak continue in the brine solution for 10 - 15 minutes ⬢ Rinse under running water 3-4 times 4. Extracting juice ⬢ Add them to a juicer or blender and begin juicing
  • 8. 5. Mixing ⬢ Add stevia solution or less salt 6. Grape juice product ⬢ Serve grape juice immediately before it begins to oxidize
  • 10. 1. Fresh grapes 2. Selective 3. Wash 4. Crush 5. Heating (T=60-63oC) 6. Enzyme treatment 7. Filtering 8. Press 9. Mix 10. Remove residue 11. Heating T=80-85oC & t=2 min 12. Refined 13.Pasteuriz ation 14. Pouring 15. Grape juice products
  • 11. 1. Fresh Grapes 2. Selective ⬢ Remove damaged materials ⬢ Transported on rubber conveyor belts, workers standing on both sides to manipulate Be stored at: ⬢ T: -1 to 0.5oC ⬢ O2: 2 to 5% ⬢ CO2: 1 to 3%
  • 12. 3. Wash ⬢ Remove impurities of dirt and pesticides remaining. ⬢ Reduce microorganisms. 4. Crush ⬢ To increase pressing efficiency Air blower washer Shaft Crusher
  • 13. 5&6. Heating And Enzyme treatment Enzymes: PECTINASE Aim: breaks down Protopectin (the substance that binds the cells in the flesh) causing the cells to separate and the tissue to become loose
  • 14. Mix with other additives such as stevia syrup (sweetener) Separate the liquid from the material. Remove grape seeds, improve pressing efficiency Making the grape juice clearer and easier for the refining process.
  • 15. 11. Second Heating ⬢ The juice is heated very quickly at 80 – 85 Celsius degree (for 2 minutes) in a plate heat exchanger. ⬢ Then cool rapidly down to 2.2 Celsius degree. 12. Refined ⬢ Purpose to do in juice
  • 16. 13. Pasteurization ⬢ Kill microorganisms, inactivate enzymes, prolong storage time. ⬢ Pasteurization temperature: 135oC, time: 5 seconds 14. Pouring ⬢ Put into cans, then cooled under sterile conditions and sealed in pre- sterilized cans Extraction Line of Filting Fruits Into Glass Bottles