SlideShare a Scribd company logo
ASEPTIC PACKAGING
1
Roadmap
 Introduction
 Objectives
 Categorization of aseptic packaging
 Selection criteria of containers
 Working of aseptic packaging system
 Benefits of aseptic packaging
 limitations
2
Aseptic Packaging
 A process by which a sterile product is packaged in
sterile container in sterile environment.
 Used for foods i.e:
 Dairy products
 Fruits and vegetables
 soups
3
Objective of aseptic packaging
 to produce an food item which can be stored
without refrigeration for more than 6 months.
 to maintain chemical and sensory properties of
product.
4
Categorization of Aseptic
Packaging
1. Fill and seal
2. Erect, fill and seal
3. Form ,fill and seal
4. Thermoform ,fill and seal
5. Blow mold ,fill and seal
6. Bulk packaging and storage
system
5
Selection criteria of containers
Following factors may influence the choice of
packaging material for aseptically processed
products:
 Functional properties of plastic polymer.
 Interaction between plastic material and food.
 Desired shelf life
 Economical loss
 Mechanical features of material
 Shipping and handling conditions.
6
Working of aseptic packaging
system
Sterilization
of equipment
& container
Sterilization
of food
Filling and
closure of
product
Maintenance
of sterility
7
Processes Used For
Sterilization of Equipment and
Container in Aseptic Packaging
 there are 3 main sterilization process which are used
either individually or in combination.
 Irradiation
 Heat
 chemical treatments.
8
Irradiation
 It includes:
 Ionizing radiation
 Pulsed light
 UV-radiation
9
Chemical Treatment
 Hydrogen peroxide
 Ethanol
 Ethylene oxide
 Paracetic acid
10
Cont.
 30% Hydrogen peroxide is used for 6 sec.
 FDA allowed hydrogen peroxide with 50ppb
concentration.
11
Heat
 Involves;
 Hot air.
 Saturated steam
 Super-heated steam
 Hot air and steam
12
Sterilization of food
• 63◦C for
30 min
• 72◦C for
15 miin
HTST
130◦C–
150◦C for
few secs
UHT
13
Benefits of aseptic packaging
 Convenience.
 Retain product freshness.
 Keep the nutritional value of food item.
 No refrigeration required.
 Eliminate use of preservatives.
14
Limitations of aseptic packaging
 High cost production.
 Air sterility in production area
is difficult.
15
Conclusion
16
 Aseptic processing sterilizes food products by
destroying the harmful bacteria and
pathogenic micro-organisms through
controlled thermal process and combines the
sterile product with the sterile packaging
material in a sterile environment; the final
result is a shelf-stable product. Today, this is
primarily being used in the innermost contact
layers of the package, to protect quality of
product.
17

More Related Content

What's hot

Properties of packaging material
Properties of packaging materialProperties of packaging material
Properties of packaging material
Dt Bhawana Dayal
 
Plastic packaging material
Plastic packaging materialPlastic packaging material
Plastic packaging material
Anil Pethe
 
PACKAGING PLASTIC MANUFACTURE
PACKAGING PLASTIC MANUFACTUREPACKAGING PLASTIC MANUFACTURE
PACKAGING PLASTIC MANUFACTURE
GITAM UNIVERSITY
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
Rischell Valmadrid
 
Audit of vendors and production department
Audit of vendors and production departmentAudit of vendors and production department
Audit of vendors and production department
Sanmati shete
 
Types of closure and closure liners
Types of closure and closure linersTypes of closure and closure liners
Types of closure and closure liners
SaniyaShaikh579803
 
Pharmaceutical packaging
Pharmaceutical  packagingPharmaceutical  packaging
Pharmaceutical packaging
ItsShifaSheikh
 
Ancillary material for packaging
Ancillary material for packagingAncillary material for packaging
Ancillary material for packaging
Anil Pethe
 
Validation Protocol
Validation ProtocolValidation Protocol
Validation Protocol
Sagar Savale
 
GMP Introduction
GMP IntroductionGMP Introduction
GMP Introduction
Rajendra Sadare
 
CLEAN-IN-PLACE (CIP).pptx
CLEAN-IN-PLACE (CIP).pptxCLEAN-IN-PLACE (CIP).pptx
CLEAN-IN-PLACE (CIP).pptx
DeskTop8
 
Clean in-place (cip) systems
Clean  in-place (cip) systemsClean  in-place (cip) systems
Clean in-place (cip) systems
NeologicEngineers1
 
Packaging - flavour interaction
Packaging - flavour interactionPackaging - flavour interaction
Packaging - flavour interaction
RAMYAMURUGESAN3
 
Basics of FDA GMP Training
Basics of FDA GMP TrainingBasics of FDA GMP Training
Basics of FDA GMP Training
Compliance Insight, Inc.
 
Specification: Test procedure and acceptance criteria
Specification: Test procedure and acceptance criteriaSpecification: Test procedure and acceptance criteria
Specification: Test procedure and acceptance criteria
DigeshPatel17
 
Saurav anand iip qbd packaging development
Saurav anand iip qbd packaging developmentSaurav anand iip qbd packaging development
Saurav anand iip qbd packaging development
hncsaurav
 
Review of pharmaceutical product, packaging and ich
Review of pharmaceutical product, packaging and ichReview of pharmaceutical product, packaging and ich
Review of pharmaceutical product, packaging and ich
Deepak Shukla
 
Six system inspection model
Six system inspection modelSix system inspection model
Six system inspection model
Vaishali Dandge
 
Moisture determination and Total solid
Moisture determination and Total solidMoisture determination and Total solid
Moisture determination and Total solid
Bavaneethan Yokananth
 
Non Migratory Bioactive Polymer
Non Migratory Bioactive PolymerNon Migratory Bioactive Polymer
Non Migratory Bioactive Polymer
KUSH VERMA
 

What's hot (20)

Properties of packaging material
Properties of packaging materialProperties of packaging material
Properties of packaging material
 
Plastic packaging material
Plastic packaging materialPlastic packaging material
Plastic packaging material
 
PACKAGING PLASTIC MANUFACTURE
PACKAGING PLASTIC MANUFACTUREPACKAGING PLASTIC MANUFACTURE
PACKAGING PLASTIC MANUFACTURE
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
 
Audit of vendors and production department
Audit of vendors and production departmentAudit of vendors and production department
Audit of vendors and production department
 
Types of closure and closure liners
Types of closure and closure linersTypes of closure and closure liners
Types of closure and closure liners
 
Pharmaceutical packaging
Pharmaceutical  packagingPharmaceutical  packaging
Pharmaceutical packaging
 
Ancillary material for packaging
Ancillary material for packagingAncillary material for packaging
Ancillary material for packaging
 
Validation Protocol
Validation ProtocolValidation Protocol
Validation Protocol
 
GMP Introduction
GMP IntroductionGMP Introduction
GMP Introduction
 
CLEAN-IN-PLACE (CIP).pptx
CLEAN-IN-PLACE (CIP).pptxCLEAN-IN-PLACE (CIP).pptx
CLEAN-IN-PLACE (CIP).pptx
 
Clean in-place (cip) systems
Clean  in-place (cip) systemsClean  in-place (cip) systems
Clean in-place (cip) systems
 
Packaging - flavour interaction
Packaging - flavour interactionPackaging - flavour interaction
Packaging - flavour interaction
 
Basics of FDA GMP Training
Basics of FDA GMP TrainingBasics of FDA GMP Training
Basics of FDA GMP Training
 
Specification: Test procedure and acceptance criteria
Specification: Test procedure and acceptance criteriaSpecification: Test procedure and acceptance criteria
Specification: Test procedure and acceptance criteria
 
Saurav anand iip qbd packaging development
Saurav anand iip qbd packaging developmentSaurav anand iip qbd packaging development
Saurav anand iip qbd packaging development
 
Review of pharmaceutical product, packaging and ich
Review of pharmaceutical product, packaging and ichReview of pharmaceutical product, packaging and ich
Review of pharmaceutical product, packaging and ich
 
Six system inspection model
Six system inspection modelSix system inspection model
Six system inspection model
 
Moisture determination and Total solid
Moisture determination and Total solidMoisture determination and Total solid
Moisture determination and Total solid
 
Non Migratory Bioactive Polymer
Non Migratory Bioactive PolymerNon Migratory Bioactive Polymer
Non Migratory Bioactive Polymer
 

Similar to Aseptic packaging

Food Packaging,Fast Food Package,IDM8
Food Packaging,Fast Food Package,IDM8Food Packaging,Fast Food Package,IDM8
Food Packaging,Fast Food Package,IDM8
Qatar University- Young Scientists Center (Al-Bairaq)
 
HPP.pptx
HPP.pptxHPP.pptx
HPP.pptx
monicaadshankar
 
Pharmaceutical Packaging
Pharmaceutical PackagingPharmaceutical Packaging
Pharmaceutical Packaging
rishitiwari42
 
Basic Principle and technique of food preservation
Basic Principle and technique of food preservationBasic Principle and technique of food preservation
Basic Principle and technique of food preservation
Sarnali Paul
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
Syuzeliana
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
Syuzeliana
 
Aspesis.pptx
Aspesis.pptxAspesis.pptx
Aspesis.pptx
danrich12
 
Stability testing of natrual product
Stability testing of natrual productStability testing of natrual product
Stability testing of natrual product
sagar borkar
 
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
food tech blog
 
Thermal processing (Proses Termal)
Thermal processing (Proses Termal)Thermal processing (Proses Termal)
Thermal processing (Proses Termal)
Muhammad Luthfan
 
Active and Aseptic packaging.pptx
Active and Aseptic packaging.pptxActive and Aseptic packaging.pptx
Active and Aseptic packaging.pptx
kratikamehta7
 
containers and closures.pptx
containers and closures.pptxcontainers and closures.pptx
containers and closures.pptx
AbhishekJadhav189260
 
Proximate analysis of Fonterra
Proximate analysis of Fonterra Proximate analysis of Fonterra
Proximate analysis of Fonterra
Jessica Woods
 
BLANCHING AND PASTUERIZATION introduction
BLANCHING AND PASTUERIZATION  introductionBLANCHING AND PASTUERIZATION  introduction
BLANCHING AND PASTUERIZATION introduction
limashaharini
 
milk packaging system by vishal bairagi
milk packaging system by vishal bairagimilk packaging system by vishal bairagi
milk packaging system by vishal bairagi
VishalBairagi3
 
packaging.pptx
packaging.pptxpackaging.pptx
packaging.pptx
JoyjitMondal
 
Food Packaging, Edible Food Packaging, IDM8
Food Packaging, Edible Food Packaging, IDM8Food Packaging, Edible Food Packaging, IDM8
Food Packaging, Edible Food Packaging, IDM8
Qatar University- Young Scientists Center (Al-Bairaq)
 
A study on Quality Attributes of Ghee based on packaging materials and storag...
A study on Quality Attributes of Ghee based on packaging materials and storag...A study on Quality Attributes of Ghee based on packaging materials and storag...
A study on Quality Attributes of Ghee based on packaging materials and storag...
IJERA Editor
 
Microencaps
MicroencapsMicroencaps
Microencaps
rooshi mk
 
food packaging (Flesh Food)
 food packaging (Flesh Food) food packaging (Flesh Food)
food packaging (Flesh Food)
SurajPanpatte1
 

Similar to Aseptic packaging (20)

Food Packaging,Fast Food Package,IDM8
Food Packaging,Fast Food Package,IDM8Food Packaging,Fast Food Package,IDM8
Food Packaging,Fast Food Package,IDM8
 
HPP.pptx
HPP.pptxHPP.pptx
HPP.pptx
 
Pharmaceutical Packaging
Pharmaceutical PackagingPharmaceutical Packaging
Pharmaceutical Packaging
 
Basic Principle and technique of food preservation
Basic Principle and technique of food preservationBasic Principle and technique of food preservation
Basic Principle and technique of food preservation
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
 
Aspesis.pptx
Aspesis.pptxAspesis.pptx
Aspesis.pptx
 
Stability testing of natrual product
Stability testing of natrual productStability testing of natrual product
Stability testing of natrual product
 
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
THE NOVEL PRESERVATION TECHNIQUES FOR SHELLED EGG AND LIQUID EGG.
 
Thermal processing (Proses Termal)
Thermal processing (Proses Termal)Thermal processing (Proses Termal)
Thermal processing (Proses Termal)
 
Active and Aseptic packaging.pptx
Active and Aseptic packaging.pptxActive and Aseptic packaging.pptx
Active and Aseptic packaging.pptx
 
containers and closures.pptx
containers and closures.pptxcontainers and closures.pptx
containers and closures.pptx
 
Proximate analysis of Fonterra
Proximate analysis of Fonterra Proximate analysis of Fonterra
Proximate analysis of Fonterra
 
BLANCHING AND PASTUERIZATION introduction
BLANCHING AND PASTUERIZATION  introductionBLANCHING AND PASTUERIZATION  introduction
BLANCHING AND PASTUERIZATION introduction
 
milk packaging system by vishal bairagi
milk packaging system by vishal bairagimilk packaging system by vishal bairagi
milk packaging system by vishal bairagi
 
packaging.pptx
packaging.pptxpackaging.pptx
packaging.pptx
 
Food Packaging, Edible Food Packaging, IDM8
Food Packaging, Edible Food Packaging, IDM8Food Packaging, Edible Food Packaging, IDM8
Food Packaging, Edible Food Packaging, IDM8
 
A study on Quality Attributes of Ghee based on packaging materials and storag...
A study on Quality Attributes of Ghee based on packaging materials and storag...A study on Quality Attributes of Ghee based on packaging materials and storag...
A study on Quality Attributes of Ghee based on packaging materials and storag...
 
Microencaps
MicroencapsMicroencaps
Microencaps
 
food packaging (Flesh Food)
 food packaging (Flesh Food) food packaging (Flesh Food)
food packaging (Flesh Food)
 

Recently uploaded

在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
7sl9gbvd
 
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
Addu25809
 
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptxFOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
kevinfrancis63
 
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
i990go7o
 
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
mmmnvxcc
 
Heritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India HeritageHeritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India Heritage
JIT KUMAR GUPTA
 
IDF 2024 dairy conference. Brochure.pdf
IDF 2024 dairy conference.  Brochure.pdfIDF 2024 dairy conference.  Brochure.pdf
IDF 2024 dairy conference. Brochure.pdf
prasadp100
 

Recently uploaded (7)

在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
在线办理(UCM毕业证书)加州大学美熹德分校毕业证文凭证书一模一样
 
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
 
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptxFOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
 
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
 
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
 
Heritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India HeritageHeritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India Heritage
 
IDF 2024 dairy conference. Brochure.pdf
IDF 2024 dairy conference.  Brochure.pdfIDF 2024 dairy conference.  Brochure.pdf
IDF 2024 dairy conference. Brochure.pdf
 

Aseptic packaging

  • 2. Roadmap  Introduction  Objectives  Categorization of aseptic packaging  Selection criteria of containers  Working of aseptic packaging system  Benefits of aseptic packaging  limitations 2
  • 3. Aseptic Packaging  A process by which a sterile product is packaged in sterile container in sterile environment.  Used for foods i.e:  Dairy products  Fruits and vegetables  soups 3
  • 4. Objective of aseptic packaging  to produce an food item which can be stored without refrigeration for more than 6 months.  to maintain chemical and sensory properties of product. 4
  • 5. Categorization of Aseptic Packaging 1. Fill and seal 2. Erect, fill and seal 3. Form ,fill and seal 4. Thermoform ,fill and seal 5. Blow mold ,fill and seal 6. Bulk packaging and storage system 5
  • 6. Selection criteria of containers Following factors may influence the choice of packaging material for aseptically processed products:  Functional properties of plastic polymer.  Interaction between plastic material and food.  Desired shelf life  Economical loss  Mechanical features of material  Shipping and handling conditions. 6
  • 7. Working of aseptic packaging system Sterilization of equipment & container Sterilization of food Filling and closure of product Maintenance of sterility 7
  • 8. Processes Used For Sterilization of Equipment and Container in Aseptic Packaging  there are 3 main sterilization process which are used either individually or in combination.  Irradiation  Heat  chemical treatments. 8
  • 9. Irradiation  It includes:  Ionizing radiation  Pulsed light  UV-radiation 9
  • 10. Chemical Treatment  Hydrogen peroxide  Ethanol  Ethylene oxide  Paracetic acid 10
  • 11. Cont.  30% Hydrogen peroxide is used for 6 sec.  FDA allowed hydrogen peroxide with 50ppb concentration. 11
  • 12. Heat  Involves;  Hot air.  Saturated steam  Super-heated steam  Hot air and steam 12
  • 13. Sterilization of food • 63◦C for 30 min • 72◦C for 15 miin HTST 130◦C– 150◦C for few secs UHT 13
  • 14. Benefits of aseptic packaging  Convenience.  Retain product freshness.  Keep the nutritional value of food item.  No refrigeration required.  Eliminate use of preservatives. 14
  • 15. Limitations of aseptic packaging  High cost production.  Air sterility in production area is difficult. 15
  • 16. Conclusion 16  Aseptic processing sterilizes food products by destroying the harmful bacteria and pathogenic micro-organisms through controlled thermal process and combines the sterile product with the sterile packaging material in a sterile environment; the final result is a shelf-stable product. Today, this is primarily being used in the innermost contact layers of the package, to protect quality of product.
  • 17. 17