2. Cofely Fabricom has activities in Europe, Africa, the Middle East and Canada.
We offer a multi-technical expertise and have complementary capabilities at strategic locations throughout the region.
Every project is given the utmost attention to detail, from beginning to end, in order to meet our client’s requirements.
A multidisciplinary organization
with global reach
2,300
employees
500
engineers
19
offices and
fabrication
facilities
> Feasibility study
> Conceptual design
> High level budget
estimate
> Initial option screening
> Risk identification
& analysis
> Technology assessment
> Scope of work definition
> Basis of design
development
> Long lead item
identification
> Capacities & performance
requirements definition
> Risked cost estimate &
project schedule
> Optimum solutions
selection
> Process design
> Computation fluid dynamics
> Separator assessment –
Full separator modeling &
production enhancement
> Structural analysis design
> Piping stress calculations
> PDMS (3D modeling)
> Laser modeling of existing
facilities
> Piping & structural
engineering
> Composition of all
datasheets
> Bulk material enquiries
> Logistics planning
> Technical data sheets
> Quotation evaluation
> Supplier selection
> Tender & order activity
> Inspection services
> Documentation
> Commercial management
feasibility
& cOncept
studies
feed studies engineering
prOcurement
& lOgistics
Many of our projects run into thousands of man-hours with
engineering, fabrication, installation, commissioning and
maintenance. It may include thousands of welds, tons of steel
structure, thousands of meters of cable and thousands of
connections, …
Our internally developed Cofely Fabricom Project Management
System “Panamax” ensures smooth, efficient execution of all
multidisciplinary projects.
Smooth & efficient
project management
QUALITY
MANAGEMENT
PROJECT
PLANNING
HSE
MANAGEMENT
PROJECT
CONTROLS
PANAMAX
COFELY FABRICOM
PROJECT MANAGEMENT
SYSTEM
A to Z services and support
3. Core business activities in Oil & Gas
Offsite fabrication of:
> Modular structures:
- Power and
instrumentation modules
- Process modules
> Piping fabrication
> Prefabricated structures
Overall scope:
> Assembly and full testing
included to finished product
delivery
> Multi-technical installlation
> Piping and mechanical
> Electrical & instrumentation,
including painting, insulation,
heat tracing, scaffolding
> Logistics included in scope
if required
> Up to mechanical completion
> Hydro tests piping
> Electrical & loop tests E&I
> Tests using DCS systems
> Remote access control
> Start-up assistance
> Depending on the local
capabilities
fabricatiOn
installatiOn,
hOOk-up &
mechanical
cOmpletiOn
test,
cOmmissiOning
& start-up
OperatiOnal
suppOrt &
maintenance
HSEQ is part of our DNA
All accidents can be avoided; that is our corporate
philosophy. Our safety record is our license to work
and it remains our top priority in everything we do.
as premier solutions provider for the upstream, midstream and downstream
sectors of the Oil & gas industry, we provide services at every stage of a
project by means of different contractual arrangements : epcic (engineering,
procurement, construction, installation and commissioning) or mmO
(maintenance and mOdification), or specialized prefabrication work.
> Upstream Services
> Long Term Maintenance & Modification contracts
> EPCI contracts
> Engineering & Project Management
> Major Onshore Projects
> Mid- & Downstream: plant shutdowns
> Plants
> Modular construction
> EPCI Construction
> Onsite installation
> Tank Farm
> EPCI construction
> Maintenance
> Induction Bending
10 years
of continuously outperforming
safety sector average*
*Calculated on OHSA base
OHSA performance :
daWcf 0,31
trif 1,06
sf 12,23
4. capabilities in major onshore projects
include the fabrication and installation
of complex structures such as piping,
mechanical, electrical and instrumentation
for the balance of plants.
Major Onshore Projects
staff on peak moment to deliver
a deliver a 1,300 MW plant
1,500
key activities:
> refinery plant shutdowns & extensions
> compressor stations for gazoducs
> lng & gas terminals
> underground gas storage
PROJECT //BergerMeer / THe neTHerlAndS
Cofely Fabricom fabricated and installed the complex pipework and
equipment (e.g. the giant compressors). A truly extraordinary compressor
station, capable of delivering 4.1 billion cubic meters of gas in 112 days and
withdrawing the same quantity in 97 days, leaving a permanent cushion
of 4.3 billion cubic meters underground.
PROJECT // el gOleA / AlgerIA
Turbomach, part of the Caterpillar Group, assigned Cofely Fabricom with
the responsibility of the Balance of Plant (BoP) at a new 40 MW gas turbine
power plant in El Golea which encompasses the installation of five gas
turbines. With temperatures reaching 50°Celsius, the working conditions
were challenging. The installation is now fully operational.
5. cofely fabricom offers a wide range of
greenfield and brownfield services aimed
at maximising the safety, reliability and
profitability of operations, from construction
over maintenance to revamps.
Upstream Services
permanent offshore
maintenance employees
630
key activities:
> long term maintenance
& modification contracts
> epci contracts
> engineering & project management
PROJECT// SleIPner / nOrwAy
in July 2010, Statoil awarded Cofely Fabricom a maintenance and
modification (M&M) contract on the Sleipner field in the North Sea, extending
the partnership at least until July 2016. in 2013 Statoil awarded Cofely
Fabricom another contract as an amendment to the Sleipner M&M contract,
this time for the Gudrun platform.
PROJECT// dAnA MedwAy / THe neTHerlAndS
As from 2011, Cofely Fabricom started the topside modification of the de
Ruyter Platform, involving integration of 2 new subsea wells on top of the
3 existing wells. innovative habitats were used to guarantee safety while
minimizing shutdown hours. Specially shielded X-ray welding equipment
avoided interference with production process sensors.
6. modular construction offers quality, safety and shorter, guaranteed delivery schedules for
large projects. With more than 30 years experience in the fabrication of modules, we are
well placed to partner with epc players for complex onshore modules and to increase our
involvement in upstream offshore modular modifications.
PROJECT // Q13A-A / BelgIUM
The pre-fabrication at the hoboken Module Yard of the 1850 tonnes topside for GdF SUEZ E&P Nederland’s Q13a-A well protector platform demonstrates
the value of modular construction for offshore upstream projects. in addition to the fabrication of the 2 modules (power and living quarters), Cofely
Fabricom also was responsible for incorporating the related piping, electrical, instrumentation, insulation, hVAC, architectural and coating works and
was involved in the load-out and sea fastening.
Modular Construction
Our recently opened Canadian subsidiary has its place of business
in Calgary and operations in Edmonton. Building on our expertise
in Europe, the business unit optimizes, fabricates and assembles
innovative solutions to meet the demands of the expanding oil
sands and energy markets. The current generation modules we
deliver for onshore plants feature as much as 95% of all steel and
piping, 85% of the electrical and 95% of the total instrumentation
works, with cabling, writing and testing operations carried out in the
module yard. 90% of field hours is relocated to the module yard,
allowing a “Plug & Play” philosophy with only the final loop check
to be performed onsite.
PROJECT // TeCHnICAl HIgH-end MOdUleS / CAnAdA
capacity up to
3,000 t
7. PROJECT // BP/STATOIl / CenTrAl ASIA
The bending workshop has commenced production of no less than 327 induction-bends of 1 to 1.2 m in diameter. They are to be used in a 691 km-
long gas pipeline starting at the Caspian sea and running across Azerbaijan and Georgia to connect with another gas pipeline crossing Turkey and
Greece. The customer is a joint venture involving BP (technical operation), Statoil (commercial operation) and others. This is one of the biggest orders
for the bending department in recent years.
We offer engineering, construction and maintenance for single tanks and storage terminals.
Tank Farm
Our induction bends are renowned throughout the world. from plain carbon steel to highly
sophisticated alloy steel, our induction bends meet the strict requirements of corrosion
resistance and superior metal hardness set by the industry.
Induction Bending
PROJECT // M.e.T. / THe neTHerlAndS
Construction of two crude oil storage tanks of 100,000 m3
capacity to at the Rotterdam site of M.E.T.
(Maatschap Europoort Terminal) (Nl). The project comprised engineering, procurement, construction
and commissioning assistance complete with the civil works, piping under and above ground,
instrumentation and electrical installations. Apart from demonstrating our safety capability with a record
of 225,000 safe working man-hours, this project confirms the capacity of Cofely Fabricom to organize,
manage and deliver a large project on time, within the required specification and within budget.
storage systems:
> atmospheric or low pressure
cylindrical tanks
> pressurised storage systems
up to and above
80 mdiameter
