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© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 497
PERFORMANCE ENHANCEMENT OF HEAT EXCHANGERS USING VORTEX
FLAPS
Abhijith Shaji1, Akhil P2, Arjun B Lal3 , Cyril Babu4, Assi. Prof. Abin Babu5
1,2,3,4 Btech students, Department of Mechanical Engineering, Mangalam College Of Engineering ,Kerala,
India686631
5,Faculty, Department of Mechanical Engineering, Mangalam College Of Engineering ,Kerala, India-686631
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract -A heat exchanger is a system used to transfer
heat between two or further fluids. Heat exchangers are used
in both cooling and heating processes. They're extensively
used in space heating, refrigeration, air exertion, power
stations, chemical Shops, petrochemical shops, petroleum
refineries, natural-gas processing, and sewage treatment.
With the ever-decreasingly severe energy and terrain
problems, there has been a swell of interest in largely-
effective energy conversion and operation in recent times.
It's well given that convective heat transfer marvels are
generally involved in the process of energy application, and
perfecting the convective heat transfer performance by heat
transfer
Improvement ways is significant for energy conservation and
environmental protection.
In the present design we employ windy heat exchanger with
twisted internal flaps of tube of length of L = 2000 mm, with
50.8 mm inner periphery( D), 53 mm external periphery(
Do), and mm consistence( t). The dimension of twisted
whirlpool delirium is defined by its length = b and its angle α
we design heat exchanger with α = 30 °, L/ D rate of0.1
and0.2 and pitch ( P/ D) of0.5, 1 and1.5. twisted whirlpool
flaps would have minimal resistance to mass inflow rate. The
end at using the whirlpool flaps is to produce counter-
rotating maelstroms inside the tube to help increase the
turbulence intensity as well as to convey the colder fluid
from the core governance to the heated- wall region.
The proposed design is meant to ameliorate the heat
transfer rate due to the enhanced curve and turbulence.
The twisted whirlpool flaps are precisely designed so as to
have minimal effect in mass Inflow rate. The numerical
simulations will carried out using ANSYS fluent.
1.INTRODUCTION
Heat transfer addition fashion is used to enhance heat
transfer rate and meliorate their thermal performance. The
fashion rate was divided into two active system which
requires external power for illustration mechanical aid.
Another System was unresisting system which does not
bear an external aid. Generally unresisting system was
used generally. also the vortex/ wind flux in the thermal
system. Insertion of vortex generators in a circular tube is
a simple fashion for enhancing the convective heat transfer
measure on the tube side of a heat exchanges due to their
advantages of fabrication, operation and conservation.
Performance of tabulators of vortex generators strongly
depend on their figure. Different types of vortex
Generators employed in the heat exchanger tubes are
helical coiled line, circular/ crooked rings angle finned
tapes. A heat exchanger is a system used to transfer heat
between two or farther fluids. Heat exchangers are used in
both cooling and toast processes. They are considerably
used in space heating, refrigeration, air exertion, power
stations, chemical shops, petrochemical shops, petroleum
refineries, natural- gas processing, and sewage treatment.
With the ever- increasingly severe energy and Terrain
problems, there has been a swell of interest in largely-
effective energy conversion. It's well known that
convective heat transfer sensations are generally involved
in the process of energy operation, and perfecting the
convective heat transfer performance by heat transfer
enhancement ways is significant for energy conservation
and environmental protection. In the present design we
design and stimulate the effect of vortex flaps in the
innards of a heat exchanger. crooked vortex flaps would
have minimum resistance to mass flux rate. The end at
using the whirlpool flaps is to produce counter- rotating
vortices inside the tube for increasing the turbulence
intensity to convey the colder fluid from core governance
to heated- wall region. The proposed design improves the
heat transfer rate due to the enhanced wind and
turbulence. The numerical simulations are carried out
using ANSYS fluent
2. Literature review
2.1 convective heat transfer in a circular tube with
short-length twisted tape insert
S. Eiamsa- ard,C. Thianponge,P. Eiamsa- ard,P. Promvonge(
2009) presents an experimental study on the mean Nusselt
number, disunion factor and improvement effectiveness
characteristics in a round tube with short- length twisted
tape recording insert under invariant wall heat flux
boundary conditions. In the trials, measured data are taken
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 498
at Reynolds figures in a turbulent region with air as the test
fluid. The full- length twisted tape recording is fitted into
the tested tube at a single twist rate of y/ w = 4.0. The
short- length tape recording is introduced as a swirling
inflow device for generating a strong curve inflow at the
tube entry before decaying along the tube. The full- length
tape recording( LR = 1.0) is anticipated to produce a
explosively swirling inflow over the whole tube. The
variation of heat transfer and pressure loss in the form of
Nusselt number( Nu) and disunion factor( f) independently
is determined. The experimental result indicates that the
short- length videotapes of LR = 0.29,0.43 and0.57 perform
lower heat transfer and disunion factor values than the
full- length tape recording around 14,9.5 and6.7; and
21,15.3 and10.5, independently
2.2 Thermal performance in circular tube fitted with
coiled square wires
P. Promvonge( 2008) Experimentally delved the goods of
cables with square cross section forming a coil used as a
turbulator on the heat transfer and turbulent inflow
disunion characteristics in a invariant heat flux, indirect
tube. In the present work. The trials are performed for
overflows with Reynolds figures ranging from 5000 to.
Two different spring curled line pitches are introduced.
The results are also compared with those attained from
using a typical curled indirect line, piecemeal from the
smooth tube. The experimental results reveal that the use
of curled square line turbulators leads to a considerable
increase in heat transfer and disunion loss over those of a
smooth wall tube. The Nusselt number increases with the
rise of Reynolds number and the reduction of pitch for
both indirect and square line coils. The curled square line
provides advanced heat transfer than the indirect one
under the same conditions. Also, performance evaluation
criteria to assess the real benefits in using both coil cables
of the enhanced tube are determined..
2.3 Flow-induced vibration analysis of conical rings
used of heat transfer enhancement in heat exchanger
K. Yakut,B. Sahin( 2004) reported the effect of conical- ring
turbulators on the heat transfer, pressure drop, inflow-
convinced vibration and maelstroms. In addition, the
thermal performance for employing the turbulators at
constant pumping and entropy generation was estimated.
From the evaluation of entropy generation, the conical-
ring turbulators showed the merit as energy saving device
only at low Reynolds number since low pressure drop was
generated in that inflow region. In the present work,
inflow- convinced vibration characteristics of conical- ring
turbulators used for heat transfer improvement in heat
exchangers are delved experimentally. The conical- rings,
having 10, 20 and 30 mm pitches, are fitted in a model
pipe- line through which air is passed as the working fluid.
whirlpool- slipping frequentness and breadth are
determined and St- Re, Prms- Re variations are presented
graphically. Flow- aural coupling is also anatomized
experimentally. It's observed that as the pitch increases,
whirlpool slipping frequentness also increase and the
maximum confines of the maelstroms produced by conical-
ring turbulators do with small pitches. In addition, the
goods of the promoters on the heat transfer and disunion
factor are delved experimentally for all the arrangements.
It's set up that the Nusselt number increases with the
adding Reynolds number and the maximum heat transfer
is attained for the lowest pitch arrangement.
2.4 Heat transfer behaviors in round tube with conical
ring inserts
P. Promvonge( 2008) studied the insertion effect of the
conical ring arrangements, videlicet, clustering conical ring,
diverging conical ring, and clustering diverging conical ring
on the heat transfer rate, disunion factor and thermal
performance in a round tube. The study showed that the
diverging conical ring offered advanced thermal
performance than the clustering and clustering diverging
bones . To increase convection heat transfer in a invariant
heat flux tube by a unresistant system, several conical rings
used as turbulators are mounted over the test tube. The
goods of the conical ring turbulator inserts on the heat
transfer rate and disunion factor are experimentally delved
in the present work. Conical rings with three different
periphery rates of the ring to tube periphery( d/ D =
0.5,0.6,0.7) are introduced in the tests, and for each rate,
the rings are placed with three different arrangements(
clustering conical ring, appertained to as CR array,
diverging conical ring, DR array and clustering – diverging
conical ring, CDR array). In the trial, cold air at ambient
condition for Reynolds figures in a range of 6000 – is
passed through the invariant heat flux indirect tube. It's set
up that the ring to tube periphery rate and the ring arrays
give a significant effect on the thermal performance of the
test tube. The experimental results demonstrate that the
use of conical ring inserts leads to a advanced heat transfer
rate than that of the plain face tube, and the DR array yields
a better heat transfer than the others. The results are also
identified in the form of Nusselt number as a function of
Reynolds number, Prandtl number and periphery rate. An
addition of over to 197, 333, and 237 in Nusselt number is
attained in the turbulent inflow for the CR, DR and CDR
arrays, independently, although the effect of using the
conical ring causes a substantial increase in disunion
factor.
2.5 Heat transfer and exergy loss in cut out conical
turbulators
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
A. Durmus( 2004) excavated the effect of angle
arrangement of the conical- ring type turbulators on the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 499
2.6 Heat transfer behaviors in a tube with combined
conical-ring and twisted-tape insert
P. Promvonge,S. Eiamsa- ard( 2007) examined the
concerted effect of the conical- ring and crooked- tape
recording for heat transfer improvement in a indirect tube.
As reported, the use of the conical- ring in common with
the crooked- tape recording handed an average heat
transfer rate up to 10 over that of the conical- ring alone.
Heat transfer, disunion factor and improvement
effectiveness characteristics in a indirect tube fitted with
conical- ring turbulators and a crooked- tape recording
curve creator have been delved experimentally. The heat
transfer test section is hotted electrically assessing axially
and circumferentially constant wall heat flux boundary
conditions. In the trials, two improvement heat transfer
bias are applied. One is the conical- ring used as a
turbulator and placed in the tested tube and the other is
the crooked- tape recording curve creator placed at the
core of the conical- ring. Air as the tested fluid is passed
both improvement bias in a Reynolds number range of
6000 to. Two crooked- videotapes of different twist rates, Y
= 3.75, and7.5, are introduced in each run. The
experimental results reveal that the tube fitted with the
conical- ring and crooked- tape recording provides Nusselt
number values of around 4 to 10 and improvement
effectiveness of 4 to 8 advanced than that with the conical-
ring alone. A maximum heat transfer rate of 367 and
improvement effectiveness of around1.96 is set up for
using the conical- ring and the crooked- tape recording of Y
= 3.75. For all the bias used, the improvement effectiveness
tends to drop with the rise of Reynolds number and to be
nearly livery for Reynolds number over. In addition,
correlations for Nusselt number, disunion factor and
performance evaluation criteria to assess the real benefits
in using the turbulator and curve creator of the enhanced
tube are determined..
2.7 Heat transfer and friction behavior in rectangular
channels with varying number of ribbed walls
P.R. Chandra,C.R. Alexander,J.C. Han( 2003) studied the
heat transfer behaviours in a square channel with nonstop
caricatures on four walls where caricatures were placed
superimposed on walls. They set up that the heat transfer
increases with the proliferation in the number of ribbed
walls and with reducing Reynolds number while the
disunion factor increases with both cases. piecemeal from
experimental examinations, the numerical studies on heat
transfer improvement by means of the indirect ring
turbulators were also reported. An experimental study of
face heat transfer and disunion characteristics of a
completely developed turbulent air inflow in a square
channel with transverse caricatures on one, two, three, and
four walls is reported. Tests were performed for Reynolds
figures ranging from to. The pitch- to- caricature height
rate, P/ e, was kept at 8 and caricature- height- to- channel
hydraulic periphery rate, e/ Dh was kept at0.0625. The
channel length- to- hydraulic periphery rate, L/ Dh, was 20.
The heat transfer measure and disunion factor results
were enhanced with the increase in the number of ribbed
walls. The disunion roughness function, R( e), was nearly
constant over the entire range of tests performed and was
within similar limits of the preliminarily published data.
The heat transfer roughness function, G( e), increased with
roughness Reynolds number and compared well with
former work in this area. Both correlations could be used
to prognosticate the disunion factor and heat transfer
measure in a blockish channel with varying number of
ribbed walls. The results of this disquisition could be used
in colorful operations of turbulent internal channel flows
involving different number of caricature planed walls.
2.8 Enhancement of heat transfer in a tube with
regularly-spaced helical tape swirl generators
Smith Eiamsa- ard, Pongjet Promvonge( 2004) Influence of
spiral videotapes fitted in a tube on heat transfer
improvement is studied experimentally. A spiral tape
recording recording recording is fitted in the tube with a
view to generating wind flux that helps to increase the heat
transfer rate of the tube. The flux rate of the tube is
considered in a range of Reynolds number between 2300
and 8800. The swirling flux bias conforming of( 1) the full-
length spiral tape recording recording recording with or
without a centered- rod, and( 2) the regularly- spaced
spiral tape recording recording recording, are fitted in the
inner tube of a concentric tube heat exchanger. The
experimental data attained are compared with those
attained from plain tubes of published data. Experimental
results vindicated that the use of spiral videotapes leads to
a advanced heat transfer rate over the plain tube. The full-
heat transfer and disunion loss. The excavated results
revealed that heat transfer rate as well as disunion factor
increased with the increase in the conical- ring angle.
therefore, energy saving aspects are truly important in the
design, construction and operation of the heat exchangers.
For this reason, various active or unresistant styles have
been sought to save energy by adding the heat transfer
portions in the cold and warm fluid
sidesintheheatexchangers.In this study, the effect of cut out
conical turbulators, placed in a heat exchanger tube at
constant external face temperature, on the heat transfer
rates was excavated. The air was passed through the
exchanger tube, the external face of which was toast with
logged water vapor. The trials were conducted for air flux
rates in the range of ⩽ Re<. Heat transfer, pressure loss and
exergy analyses were made for the conditions with and
without turbulators and compared to each other. Some
empirical correlations expressing the results were also
derived and mooted.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 500
length spiral tape recording recording recording with rod
provides the topmost heat transfer rate about 10 better
than that without rod but it increased the pressure drop.
To overcome this, different free- distance rate( s = Ls/ Lh)
of0, and2.0 were examined. It was set up that the space
rate value should be about unity for Re< 4000. The
regularlyspaced spiral tape recording recording recording
inserts at s = 0.5 yields the topmost Nusselt number which
is about 50 above the plain tube.
2.9 A review on single-phase convective heat transfer
enhancement based on multilongitudinal vortices in
heat exchanger tubes
Nianben Zheng, Fang Yan, Kang Zhang, Tian Zhou, Zhiqiang
Sun( 2019) in this work, a review on single- phase
convective heat transfer improvement grounded onmulti-
longitudinal maelstroms is carried out. Theoretical
examinations on convective heat transfer optimization
from different principles similar as entropy generation
minimization principle, field community principle,
entransy dispersion extremum principle, power
consumption minimization principle, and exergy
destruction minimization principle for the better trade- off
between heat transfer addition and inflow resistance
reduction are originally estimated. It's set up that the
optimal inflow fields are substantially characterized
bymulti-longitudinal maelstroms, inferring that heat
transfer improvement ways which can induce the inflow
patterns analogous to the optimal inflow fields may also
enjoy the satisfactory balance between heat transfer
improvement and inflow resistance reduction. also,
colorful ways similar as artificial roughness, special-
structured tubes, multiple curve bias, and longitudinal
whirlpool creators that can construct the inflow pattern
ofmulti-longitudinal maelstroms are epitomized. Results
indicate that utmost of the ways show excellent thermal-
hydraulic performance, but some ways still suffer from
high inflow resistance. Grounded on the discussion, some
new perspectives on the being exploration gaps, grueling ,
and unborn exploration directions have been handed for
the development of enhanced heat transfer ways by
generating multi- longitudinal maelstroms in heat
exchanger tubes.
2.10 Numerical investigation of laminar heat transfer
in a square channel with 30° & 45° inclined baffles
S. Kwankaomeng,P. Promvonge,S. Sripattanapipat,S.
Tamna, S,C. Thianpong( 2010) studied numerically the
laminar periodic inflow over 30, and 45, angled baffles
constantly mounted only on one wall of a square channel,
independently. They noted that the heat transfer
improvement for the 45, angled cocoon with BR ¼0.4 was
about 2e3 fold advanced than that for the 90 ° cocoon
while the disunion loss was some 10e25 lower. In addition,
they set up that a single streamwise main whirlpool inflow
created by the angled baffles/ fins can help to induce
smash overflows on the upper, lower and cocoon running
end walls of the channel. The appearance of the whirlpool
convinced smash( VI) led to drastic increase in the thermal
performance of the channel. In comparison, the 30 °
cocoon/ fin performs better than the 45 ° one due to lower
pressure loss
Numerical Methodology
Geometry Modelling
We employ serpentine heat exchanger with curved internal
flaps of tube of length of L = 2000 mm, with 50.8 mm inner
diameter (D), 53 mm outer diameter (Do), and 1.5 mm
thickness (t). The dimension of curved vortex flap is
defined by its length = b and its angle α we design heat
exchanger with α = 30°, b/D ratio of 0.1 and 0.2 and pitch
(P/D) of 0.5, 1 and 1.5.
6.1 Case 1
Length, L= 2000mm
Inner Diameter, D= 50.8mm
Outer Diameter, Do= 53mm
Thickness of the flap, t= 1.5mm
Angle, α= 30°
b/D Ratio= 0.1
P/D Ratio= 0.5
Meshing of flow
domain
Literature review
on performance
enhancement of
heat exchangers
Study of CFD
tools required for
the numerical
analysis
Result and post
processing,
analyzing the
performance
Simulation of
Baseline model
and newly design
models using
Designing vortex
flaps with
varying length
and pitch
Design and
Modelling of
conventional
straight tube heat
equation required
for CFD
of
Study
governing
Modelling of heat
exchangers with
vortex flaps
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 501
Fig 6.1 Geometric modeling of heat exchanger tube with
b/D Ratio 0.1
6.2 Case 2
Length, L= 2000mm
Inner Diameter, D= 50.8mm
Outer Diameter, Do= 53mm
Thickness of the flap, t= 1.5mm
Angle, α= 30°
P/D Ratio= 0.5
b/D Ratio= 0.2
Fig 6.2 Geometric modeling of heat exchanger tube with
b/D Ratio 0.2
3D Model of Heat Exchanger Tube & Fluid Domain
Fig 6.3.1 3D Geometry of heat exchanger tube
Fig 6.3.2 3D Geometry of fluid domain
Meshing
Simulation
For stimulation activates we are using ANSYS software. The
requirements of the boundary condition will be asked
according to the name information in meshing.
Object Name Geometry
State Fully Defined
Definition
Type DesignModeler
Length Unit Meters
Bounding Box
Length X 2000. mm
Length Y 53. mm
Length Z 53. mm
Properties
Volume 4.0103e+006 mm³
Scale Factor Value 1.
Statistics
Bodies 2
Active Bodies 1
Nodes 153146
Elements 738475
Mesh Metric Element Quality
Min 0.137824962418471
Max 0.999998670961094
Average 0.82880829470036
Standard Deviation 0.102178591440126
Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry
Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System Key
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Attach File Via Temp File Yes
Temporary Directory C:UsersprojectAppDataLocalTemp
Analysis Type 3-D
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing No
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 502
Fig 8.1 Residual Plot
Result and Analysis
We use CFD Post for result and post processing. Here we
compare the result of low velocity flow through the heat
exchanger tube without flaps & heat exchanger tube with
flaps of 0.1 & 0.2 b/D Ratio.
9.1 Result comparison of low velocity flow
9.1.1 Temperature drop comparison
Fig 9.1.1 Figure showing the temperature drop inside heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the highest temperature drop
9.1.2 Velocity comparison
Fig 9.1.2 Figure showing the velocity difference in flow
inside heat exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the highest flow velocity
9.1.3 Pressure drop comparison
Fig 9.1.3 Figure showing the pressure drop inside the heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the lowest pressure drop
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 503
9.1.4 Swirl vortex core comparison
Fig 9.1.1 Figure showing the formation of vortex swirl
inside heat exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the highest turbulency due to
vortex swir formation.
9.1.5 Velocity streamline comparison
Fig 9.1.1 Figure showing the temperature drop of heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure it’s clear that the flow lines are parallel to
one another. So there is no flow disruption due to our
design. The heat exchanger tube with b/D Ratio of 1.2 have
the highest flow velocity at the center which is represented
by red lines.
9.1.6 Outlet temperature comparison
Fig 9.1.6 Figure showing the outlet temperature of heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the highest Outlet temperature
drop.
9.1.7 Outlet pressure drop
Fig 9.1.1 Figure showing the outlet pressure drop of heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the lowest Outlet pressure drop.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 504
9.1.8 Outlet velocity comparison
Fig 9.1.1 Figure showing the outlet velocity of heat
exchanger tube with 0.1 & 0.2 b/D Ratio
From this figure we can say that the heat exchanger tube
with b/D Ratio of 0.2 have the highest Outlet velocity
difference which cause turbulency.
9.2 Graphical result
9.2.1 Velocity
9.2.2 Temperature
From graph 9.2.1 & 9.2.2 we can say that the heat
exchanger tube with b/D Ratio of 0.2 have the highest
velocity and temperature drop
Conclusion
A heat exchanger is a system used to transfer heat between
two or further fluids. They are considerably used in space
heating, refrigeration, air exertion, power stations,
chemical shops, petrochemical shops, petroleum refineries,
natural- gas processing, and sewage treatment. With the
ever- increasingly severe energy and terrain problems,
there has been a swell of interest in largely-effective
energy conversion and operation in recent times. It's well
known that convective heat transfer sensations are
generally involved in the process of energy operation, and
perfecting the convective heat transfer performance by
heat transfer enhancement ways is significant for energy
conservation and environmental protection. The end at
using the vortex flaps is to producecounter- rotating
vortices inside the tube to help increase the turbulence
intensity as well as to convey the colder fluid from the core
governance to the heated- wall region. The proposed
design is meant to meliorate the heat transfer rate due to
the enhanced wind and turbulence. The crooked vortex
flaps are precisely designed so as to have minimum effect
in mass flux rate
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 505
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PERFORMANCE ENHANCEMENT OF HEAT EXCHANGERS USING VORTEX FLAPS

  • 1. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 497 PERFORMANCE ENHANCEMENT OF HEAT EXCHANGERS USING VORTEX FLAPS Abhijith Shaji1, Akhil P2, Arjun B Lal3 , Cyril Babu4, Assi. Prof. Abin Babu5 1,2,3,4 Btech students, Department of Mechanical Engineering, Mangalam College Of Engineering ,Kerala, India686631 5,Faculty, Department of Mechanical Engineering, Mangalam College Of Engineering ,Kerala, India-686631 ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract -A heat exchanger is a system used to transfer heat between two or further fluids. Heat exchangers are used in both cooling and heating processes. They're extensively used in space heating, refrigeration, air exertion, power stations, chemical Shops, petrochemical shops, petroleum refineries, natural-gas processing, and sewage treatment. With the ever-decreasingly severe energy and terrain problems, there has been a swell of interest in largely- effective energy conversion and operation in recent times. It's well given that convective heat transfer marvels are generally involved in the process of energy application, and perfecting the convective heat transfer performance by heat transfer Improvement ways is significant for energy conservation and environmental protection. In the present design we employ windy heat exchanger with twisted internal flaps of tube of length of L = 2000 mm, with 50.8 mm inner periphery( D), 53 mm external periphery( Do), and mm consistence( t). The dimension of twisted whirlpool delirium is defined by its length = b and its angle α we design heat exchanger with α = 30 °, L/ D rate of0.1 and0.2 and pitch ( P/ D) of0.5, 1 and1.5. twisted whirlpool flaps would have minimal resistance to mass inflow rate. The end at using the whirlpool flaps is to produce counter- rotating maelstroms inside the tube to help increase the turbulence intensity as well as to convey the colder fluid from the core governance to the heated- wall region. The proposed design is meant to ameliorate the heat transfer rate due to the enhanced curve and turbulence. The twisted whirlpool flaps are precisely designed so as to have minimal effect in mass Inflow rate. The numerical simulations will carried out using ANSYS fluent. 1.INTRODUCTION Heat transfer addition fashion is used to enhance heat transfer rate and meliorate their thermal performance. The fashion rate was divided into two active system which requires external power for illustration mechanical aid. Another System was unresisting system which does not bear an external aid. Generally unresisting system was used generally. also the vortex/ wind flux in the thermal system. Insertion of vortex generators in a circular tube is a simple fashion for enhancing the convective heat transfer measure on the tube side of a heat exchanges due to their advantages of fabrication, operation and conservation. Performance of tabulators of vortex generators strongly depend on their figure. Different types of vortex Generators employed in the heat exchanger tubes are helical coiled line, circular/ crooked rings angle finned tapes. A heat exchanger is a system used to transfer heat between two or farther fluids. Heat exchangers are used in both cooling and toast processes. They are considerably used in space heating, refrigeration, air exertion, power stations, chemical shops, petrochemical shops, petroleum refineries, natural- gas processing, and sewage treatment. With the ever- increasingly severe energy and Terrain problems, there has been a swell of interest in largely- effective energy conversion. It's well known that convective heat transfer sensations are generally involved in the process of energy operation, and perfecting the convective heat transfer performance by heat transfer enhancement ways is significant for energy conservation and environmental protection. In the present design we design and stimulate the effect of vortex flaps in the innards of a heat exchanger. crooked vortex flaps would have minimum resistance to mass flux rate. The end at using the whirlpool flaps is to produce counter- rotating vortices inside the tube for increasing the turbulence intensity to convey the colder fluid from core governance to heated- wall region. The proposed design improves the heat transfer rate due to the enhanced wind and turbulence. The numerical simulations are carried out using ANSYS fluent 2. Literature review 2.1 convective heat transfer in a circular tube with short-length twisted tape insert S. Eiamsa- ard,C. Thianponge,P. Eiamsa- ard,P. Promvonge( 2009) presents an experimental study on the mean Nusselt number, disunion factor and improvement effectiveness characteristics in a round tube with short- length twisted tape recording insert under invariant wall heat flux boundary conditions. In the trials, measured data are taken International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
  • 2. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 498 at Reynolds figures in a turbulent region with air as the test fluid. The full- length twisted tape recording is fitted into the tested tube at a single twist rate of y/ w = 4.0. The short- length tape recording is introduced as a swirling inflow device for generating a strong curve inflow at the tube entry before decaying along the tube. The full- length tape recording( LR = 1.0) is anticipated to produce a explosively swirling inflow over the whole tube. The variation of heat transfer and pressure loss in the form of Nusselt number( Nu) and disunion factor( f) independently is determined. The experimental result indicates that the short- length videotapes of LR = 0.29,0.43 and0.57 perform lower heat transfer and disunion factor values than the full- length tape recording around 14,9.5 and6.7; and 21,15.3 and10.5, independently 2.2 Thermal performance in circular tube fitted with coiled square wires P. Promvonge( 2008) Experimentally delved the goods of cables with square cross section forming a coil used as a turbulator on the heat transfer and turbulent inflow disunion characteristics in a invariant heat flux, indirect tube. In the present work. The trials are performed for overflows with Reynolds figures ranging from 5000 to. Two different spring curled line pitches are introduced. The results are also compared with those attained from using a typical curled indirect line, piecemeal from the smooth tube. The experimental results reveal that the use of curled square line turbulators leads to a considerable increase in heat transfer and disunion loss over those of a smooth wall tube. The Nusselt number increases with the rise of Reynolds number and the reduction of pitch for both indirect and square line coils. The curled square line provides advanced heat transfer than the indirect one under the same conditions. Also, performance evaluation criteria to assess the real benefits in using both coil cables of the enhanced tube are determined.. 2.3 Flow-induced vibration analysis of conical rings used of heat transfer enhancement in heat exchanger K. Yakut,B. Sahin( 2004) reported the effect of conical- ring turbulators on the heat transfer, pressure drop, inflow- convinced vibration and maelstroms. In addition, the thermal performance for employing the turbulators at constant pumping and entropy generation was estimated. From the evaluation of entropy generation, the conical- ring turbulators showed the merit as energy saving device only at low Reynolds number since low pressure drop was generated in that inflow region. In the present work, inflow- convinced vibration characteristics of conical- ring turbulators used for heat transfer improvement in heat exchangers are delved experimentally. The conical- rings, having 10, 20 and 30 mm pitches, are fitted in a model pipe- line through which air is passed as the working fluid. whirlpool- slipping frequentness and breadth are determined and St- Re, Prms- Re variations are presented graphically. Flow- aural coupling is also anatomized experimentally. It's observed that as the pitch increases, whirlpool slipping frequentness also increase and the maximum confines of the maelstroms produced by conical- ring turbulators do with small pitches. In addition, the goods of the promoters on the heat transfer and disunion factor are delved experimentally for all the arrangements. It's set up that the Nusselt number increases with the adding Reynolds number and the maximum heat transfer is attained for the lowest pitch arrangement. 2.4 Heat transfer behaviors in round tube with conical ring inserts P. Promvonge( 2008) studied the insertion effect of the conical ring arrangements, videlicet, clustering conical ring, diverging conical ring, and clustering diverging conical ring on the heat transfer rate, disunion factor and thermal performance in a round tube. The study showed that the diverging conical ring offered advanced thermal performance than the clustering and clustering diverging bones . To increase convection heat transfer in a invariant heat flux tube by a unresistant system, several conical rings used as turbulators are mounted over the test tube. The goods of the conical ring turbulator inserts on the heat transfer rate and disunion factor are experimentally delved in the present work. Conical rings with three different periphery rates of the ring to tube periphery( d/ D = 0.5,0.6,0.7) are introduced in the tests, and for each rate, the rings are placed with three different arrangements( clustering conical ring, appertained to as CR array, diverging conical ring, DR array and clustering – diverging conical ring, CDR array). In the trial, cold air at ambient condition for Reynolds figures in a range of 6000 – is passed through the invariant heat flux indirect tube. It's set up that the ring to tube periphery rate and the ring arrays give a significant effect on the thermal performance of the test tube. The experimental results demonstrate that the use of conical ring inserts leads to a advanced heat transfer rate than that of the plain face tube, and the DR array yields a better heat transfer than the others. The results are also identified in the form of Nusselt number as a function of Reynolds number, Prandtl number and periphery rate. An addition of over to 197, 333, and 237 in Nusselt number is attained in the turbulent inflow for the CR, DR and CDR arrays, independently, although the effect of using the conical ring causes a substantial increase in disunion factor. 2.5 Heat transfer and exergy loss in cut out conical turbulators International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 A. Durmus( 2004) excavated the effect of angle arrangement of the conical- ring type turbulators on the
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 499 2.6 Heat transfer behaviors in a tube with combined conical-ring and twisted-tape insert P. Promvonge,S. Eiamsa- ard( 2007) examined the concerted effect of the conical- ring and crooked- tape recording for heat transfer improvement in a indirect tube. As reported, the use of the conical- ring in common with the crooked- tape recording handed an average heat transfer rate up to 10 over that of the conical- ring alone. Heat transfer, disunion factor and improvement effectiveness characteristics in a indirect tube fitted with conical- ring turbulators and a crooked- tape recording curve creator have been delved experimentally. The heat transfer test section is hotted electrically assessing axially and circumferentially constant wall heat flux boundary conditions. In the trials, two improvement heat transfer bias are applied. One is the conical- ring used as a turbulator and placed in the tested tube and the other is the crooked- tape recording curve creator placed at the core of the conical- ring. Air as the tested fluid is passed both improvement bias in a Reynolds number range of 6000 to. Two crooked- videotapes of different twist rates, Y = 3.75, and7.5, are introduced in each run. The experimental results reveal that the tube fitted with the conical- ring and crooked- tape recording provides Nusselt number values of around 4 to 10 and improvement effectiveness of 4 to 8 advanced than that with the conical- ring alone. A maximum heat transfer rate of 367 and improvement effectiveness of around1.96 is set up for using the conical- ring and the crooked- tape recording of Y = 3.75. For all the bias used, the improvement effectiveness tends to drop with the rise of Reynolds number and to be nearly livery for Reynolds number over. In addition, correlations for Nusselt number, disunion factor and performance evaluation criteria to assess the real benefits in using the turbulator and curve creator of the enhanced tube are determined.. 2.7 Heat transfer and friction behavior in rectangular channels with varying number of ribbed walls P.R. Chandra,C.R. Alexander,J.C. Han( 2003) studied the heat transfer behaviours in a square channel with nonstop caricatures on four walls where caricatures were placed superimposed on walls. They set up that the heat transfer increases with the proliferation in the number of ribbed walls and with reducing Reynolds number while the disunion factor increases with both cases. piecemeal from experimental examinations, the numerical studies on heat transfer improvement by means of the indirect ring turbulators were also reported. An experimental study of face heat transfer and disunion characteristics of a completely developed turbulent air inflow in a square channel with transverse caricatures on one, two, three, and four walls is reported. Tests were performed for Reynolds figures ranging from to. The pitch- to- caricature height rate, P/ e, was kept at 8 and caricature- height- to- channel hydraulic periphery rate, e/ Dh was kept at0.0625. The channel length- to- hydraulic periphery rate, L/ Dh, was 20. The heat transfer measure and disunion factor results were enhanced with the increase in the number of ribbed walls. The disunion roughness function, R( e), was nearly constant over the entire range of tests performed and was within similar limits of the preliminarily published data. The heat transfer roughness function, G( e), increased with roughness Reynolds number and compared well with former work in this area. Both correlations could be used to prognosticate the disunion factor and heat transfer measure in a blockish channel with varying number of ribbed walls. The results of this disquisition could be used in colorful operations of turbulent internal channel flows involving different number of caricature planed walls. 2.8 Enhancement of heat transfer in a tube with regularly-spaced helical tape swirl generators Smith Eiamsa- ard, Pongjet Promvonge( 2004) Influence of spiral videotapes fitted in a tube on heat transfer improvement is studied experimentally. A spiral tape recording recording recording is fitted in the tube with a view to generating wind flux that helps to increase the heat transfer rate of the tube. The flux rate of the tube is considered in a range of Reynolds number between 2300 and 8800. The swirling flux bias conforming of( 1) the full- length spiral tape recording recording recording with or without a centered- rod, and( 2) the regularly- spaced spiral tape recording recording recording, are fitted in the inner tube of a concentric tube heat exchanger. The experimental data attained are compared with those attained from plain tubes of published data. Experimental results vindicated that the use of spiral videotapes leads to a advanced heat transfer rate over the plain tube. The full- heat transfer and disunion loss. The excavated results revealed that heat transfer rate as well as disunion factor increased with the increase in the conical- ring angle. therefore, energy saving aspects are truly important in the design, construction and operation of the heat exchangers. For this reason, various active or unresistant styles have been sought to save energy by adding the heat transfer portions in the cold and warm fluid sidesintheheatexchangers.In this study, the effect of cut out conical turbulators, placed in a heat exchanger tube at constant external face temperature, on the heat transfer rates was excavated. The air was passed through the exchanger tube, the external face of which was toast with logged water vapor. The trials were conducted for air flux rates in the range of ⩽ Re<. Heat transfer, pressure loss and exergy analyses were made for the conditions with and without turbulators and compared to each other. Some empirical correlations expressing the results were also derived and mooted.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 500 length spiral tape recording recording recording with rod provides the topmost heat transfer rate about 10 better than that without rod but it increased the pressure drop. To overcome this, different free- distance rate( s = Ls/ Lh) of0, and2.0 were examined. It was set up that the space rate value should be about unity for Re< 4000. The regularlyspaced spiral tape recording recording recording inserts at s = 0.5 yields the topmost Nusselt number which is about 50 above the plain tube. 2.9 A review on single-phase convective heat transfer enhancement based on multilongitudinal vortices in heat exchanger tubes Nianben Zheng, Fang Yan, Kang Zhang, Tian Zhou, Zhiqiang Sun( 2019) in this work, a review on single- phase convective heat transfer improvement grounded onmulti- longitudinal maelstroms is carried out. Theoretical examinations on convective heat transfer optimization from different principles similar as entropy generation minimization principle, field community principle, entransy dispersion extremum principle, power consumption minimization principle, and exergy destruction minimization principle for the better trade- off between heat transfer addition and inflow resistance reduction are originally estimated. It's set up that the optimal inflow fields are substantially characterized bymulti-longitudinal maelstroms, inferring that heat transfer improvement ways which can induce the inflow patterns analogous to the optimal inflow fields may also enjoy the satisfactory balance between heat transfer improvement and inflow resistance reduction. also, colorful ways similar as artificial roughness, special- structured tubes, multiple curve bias, and longitudinal whirlpool creators that can construct the inflow pattern ofmulti-longitudinal maelstroms are epitomized. Results indicate that utmost of the ways show excellent thermal- hydraulic performance, but some ways still suffer from high inflow resistance. Grounded on the discussion, some new perspectives on the being exploration gaps, grueling , and unborn exploration directions have been handed for the development of enhanced heat transfer ways by generating multi- longitudinal maelstroms in heat exchanger tubes. 2.10 Numerical investigation of laminar heat transfer in a square channel with 30° & 45° inclined baffles S. Kwankaomeng,P. Promvonge,S. Sripattanapipat,S. Tamna, S,C. Thianpong( 2010) studied numerically the laminar periodic inflow over 30, and 45, angled baffles constantly mounted only on one wall of a square channel, independently. They noted that the heat transfer improvement for the 45, angled cocoon with BR ¼0.4 was about 2e3 fold advanced than that for the 90 ° cocoon while the disunion loss was some 10e25 lower. In addition, they set up that a single streamwise main whirlpool inflow created by the angled baffles/ fins can help to induce smash overflows on the upper, lower and cocoon running end walls of the channel. The appearance of the whirlpool convinced smash( VI) led to drastic increase in the thermal performance of the channel. In comparison, the 30 ° cocoon/ fin performs better than the 45 ° one due to lower pressure loss Numerical Methodology Geometry Modelling We employ serpentine heat exchanger with curved internal flaps of tube of length of L = 2000 mm, with 50.8 mm inner diameter (D), 53 mm outer diameter (Do), and 1.5 mm thickness (t). The dimension of curved vortex flap is defined by its length = b and its angle α we design heat exchanger with α = 30°, b/D ratio of 0.1 and 0.2 and pitch (P/D) of 0.5, 1 and 1.5. 6.1 Case 1 Length, L= 2000mm Inner Diameter, D= 50.8mm Outer Diameter, Do= 53mm Thickness of the flap, t= 1.5mm Angle, α= 30° b/D Ratio= 0.1 P/D Ratio= 0.5 Meshing of flow domain Literature review on performance enhancement of heat exchangers Study of CFD tools required for the numerical analysis Result and post processing, analyzing the performance Simulation of Baseline model and newly design models using Designing vortex flaps with varying length and pitch Design and Modelling of conventional straight tube heat equation required for CFD of Study governing Modelling of heat exchangers with vortex flaps
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 501 Fig 6.1 Geometric modeling of heat exchanger tube with b/D Ratio 0.1 6.2 Case 2 Length, L= 2000mm Inner Diameter, D= 50.8mm Outer Diameter, Do= 53mm Thickness of the flap, t= 1.5mm Angle, α= 30° P/D Ratio= 0.5 b/D Ratio= 0.2 Fig 6.2 Geometric modeling of heat exchanger tube with b/D Ratio 0.2 3D Model of Heat Exchanger Tube & Fluid Domain Fig 6.3.1 3D Geometry of heat exchanger tube Fig 6.3.2 3D Geometry of fluid domain Meshing Simulation For stimulation activates we are using ANSYS software. The requirements of the boundary condition will be asked according to the name information in meshing. Object Name Geometry State Fully Defined Definition Type DesignModeler Length Unit Meters Bounding Box Length X 2000. mm Length Y 53. mm Length Z 53. mm Properties Volume 4.0103e+006 mm³ Scale Factor Value 1. Statistics Bodies 2 Active Bodies 1 Nodes 153146 Elements 738475 Mesh Metric Element Quality Min 0.137824962418471 Max 0.999998670961094 Average 0.82880829470036 Standard Deviation 0.102178591440126 Basic Geometry Options Parameters Independent Parameter Key Attributes Yes Attribute Key Named Selections Yes Named Selection Key Material Properties Yes Advanced Geometry Options Use Associativity Yes Coordinate Systems Yes Coordinate System Key Reader Mode Saves Updated File No Use Instances Yes Smart CAD Update Yes Compare Parts On Update No Attach File Via Temp File Yes Temporary Directory C:UsersprojectAppDataLocalTemp Analysis Type 3-D Decompose Disjoint Geometry Yes Enclosure and Symmetry Processing No
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 502 Fig 8.1 Residual Plot Result and Analysis We use CFD Post for result and post processing. Here we compare the result of low velocity flow through the heat exchanger tube without flaps & heat exchanger tube with flaps of 0.1 & 0.2 b/D Ratio. 9.1 Result comparison of low velocity flow 9.1.1 Temperature drop comparison Fig 9.1.1 Figure showing the temperature drop inside heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest temperature drop 9.1.2 Velocity comparison Fig 9.1.2 Figure showing the velocity difference in flow inside heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest flow velocity 9.1.3 Pressure drop comparison Fig 9.1.3 Figure showing the pressure drop inside the heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the lowest pressure drop
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 503 9.1.4 Swirl vortex core comparison Fig 9.1.1 Figure showing the formation of vortex swirl inside heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest turbulency due to vortex swir formation. 9.1.5 Velocity streamline comparison Fig 9.1.1 Figure showing the temperature drop of heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure it’s clear that the flow lines are parallel to one another. So there is no flow disruption due to our design. The heat exchanger tube with b/D Ratio of 1.2 have the highest flow velocity at the center which is represented by red lines. 9.1.6 Outlet temperature comparison Fig 9.1.6 Figure showing the outlet temperature of heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest Outlet temperature drop. 9.1.7 Outlet pressure drop Fig 9.1.1 Figure showing the outlet pressure drop of heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the lowest Outlet pressure drop.
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 504 9.1.8 Outlet velocity comparison Fig 9.1.1 Figure showing the outlet velocity of heat exchanger tube with 0.1 & 0.2 b/D Ratio From this figure we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest Outlet velocity difference which cause turbulency. 9.2 Graphical result 9.2.1 Velocity 9.2.2 Temperature From graph 9.2.1 & 9.2.2 we can say that the heat exchanger tube with b/D Ratio of 0.2 have the highest velocity and temperature drop Conclusion A heat exchanger is a system used to transfer heat between two or further fluids. They are considerably used in space heating, refrigeration, air exertion, power stations, chemical shops, petrochemical shops, petroleum refineries, natural- gas processing, and sewage treatment. With the ever- increasingly severe energy and terrain problems, there has been a swell of interest in largely-effective energy conversion and operation in recent times. It's well known that convective heat transfer sensations are generally involved in the process of energy operation, and perfecting the convective heat transfer performance by heat transfer enhancement ways is significant for energy conservation and environmental protection. The end at using the vortex flaps is to producecounter- rotating vortices inside the tube to help increase the turbulence intensity as well as to convey the colder fluid from the core governance to the heated- wall region. The proposed design is meant to meliorate the heat transfer rate due to the enhanced wind and turbulence. The crooked vortex flaps are precisely designed so as to have minimum effect in mass flux rate Reference [1] S. Eiamsa-ard, P. Promvonge, Heat transfer characteristics in a tube fitted with helical screw-tape with/without core-rod inserts, Int. Commun. Heat Mass Transfer 34 (2) (2007) 176e185. [2] S. Eiamsa-ard, S. Pethkool, C. Thianponge, P. Promvonge, Turbulent flow heat transfer and pressure loss
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