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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 400
Optimization of Organic Rankine Cycle’s thermal efficiency based on
Grey relational analysis with Taguchi method
Jayesh Choudhary 1, Purushottam Sahu2, Ghanshyam Dhanera 3
1 Research Scholar, BM College of Technology, Indore
2Professor and HEAD, BM College of Technology, Indore
3 Assistant Professor, BM College of Technology, Indore, MP
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - For the statistical analysis in this study, the
following 9 basic process parameters were chosen: working
fluid type, heat exchanger efficiency, pinch point
temperature differential in the evaporator and condenser,
superheating temperature, evaporation temperature, and
condensation temperature. The methodology employed was
based on the Organic Rankine Cycle (ORC), where 9 tests
were conducted using Taguchi's normal l9 orthogonal
array. Subsequently, multi-response optimization was
performed using principal component and grey relational
analyses.
A comprehensive statistical analysis was conducted to assess
the impact of these parameters on the efficiencies of the ORC
system. To validate the results, confirmation tests were
carried out, demonstrating good agreement between the
predicted and experimental values of the response variables
at the optimum combination of input parameters.
The optimum operating conditions for the ORC system were
identified as A1B1C3D3E3F3G1H3I3, while the worst
operating conditions were A3B3C1D1E1F1G3H1I1, both
within the range of the analyzed operating conditions. The
first law efficiencies of the system were determined to be
17.3% for the best case and 9.6% for the worst case.
This study provides a ranking of the ORC process
parameters based on their statistical impact weight,
highlighting which parameters are effective and ineffective
in relation to the system's efficiencies.
Regenerate response
Key Words: Grey relation analysis, Organic Rankine
Cycle; Thermal Efficiency; Taguchi
Method; ANOVA
1. INTRODUCTION
The Organic Rankine Cycle (ORC) is a thermodynamic
process that converts low-temperature heat sources into
electricity by using an organic working fluid. An ORC
system's thermal efficiency is influenced by a number of
factors. The Taguchi method and grey relational analysis
can be used to examine the impact of various factors on
the ORC system's thermal efficiency.
Grey relational analysis is a technique for examining the
connection between several variables and their effects on
a specific result. The Taguchi technique, on the other hand,
is a statistical strategy that enhances a system's
performance by pinpointing the important variables that
cause variability.
To analyse the relevant factors affecting the ORC's thermal
efficiency using the Taguchi method and Grey relational
analysis, you would typically.
The Taguchi method is a statistical approach that allows
for the evaluation of the significance of different factors in
relation to the objective function. This method can be
applied in experiments, theoretical analysis, and
numerical simulations to examine the effects of various
parameters on the exergy and thermal efficiency of the
Organic Rankine Cycle (ORC).
Considering the growing urgency of climate-related issues,
there is a need for further research on the ORC system's
environmental performance, its role in emission
reduction, and its integration within low-carbon energy
scenarios. When designing optimization objectives, it is
recommended that researchers consider thermodynamic,
economic, and environmental performance in conjunction.
Additionally, working fluids can also be evaluated based
on safety indicators, besides other criteria.
In recent years, the development of Organic Rankine
Cycles (ORCs) has played a significant role in the
expansion of commercial geothermal power utilization.
This technology, particularly in the context of low-
temperature geothermal energy, has opened new
possibilities for its application.
To determine the optimal working fluid pairs for ORC
systems, a multi-objective optimization approach was
employed, considering 26 working fluid options. For
simple ORC systems, a multi-objective optimization was
conducted using exergy efficiency and levelized energy
cost as the objective functions, with the aim of obtaining
the most favorable results.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 401
The increasing importance of energy utilization and
environmental regulations has led to a greater emphasis
on the analysis of thermodynamic cycles. Accurate and
advanced thermodynamic analysis is essential for efficient
energy utilization in thermal systems. The first and second
laws of thermodynamics provide valuable insights into the
behavior of thermodynamic systems, detailing the
movement of heat and work. The first law expresses the
conservation of energy, while the second law determines
the direction of this conservation. The combined analysis
of the first and second laws of thermodynamics is the most
effective approach for evaluating the performance of
thermal systems. Figure 4.1 illustrates the components of
a basic Organic Rankine Cycle (ORC) used to convert waste
heat into useful electrical power. The basic ORC consists of
four distinct processes: Method 1-2 (pumping), Method 2-
3 (constant-pressure heat addition), Process 3-4
(expansion), and Process 4-1 (constant-pressure heat
rejection).
The first and second laws of thermodynamics are applied
to each individual component to determine work output,
heat added or rejected, and component and system
irreversibility. The energy balance equation is as follows:
Where EiandEoare the energy rate in and out, Q&is the
heat transfer rate, and W&is the
Power.(Somayaji 2008)
a. Process 1-2 (Pump): The liquid is transferred from the
condenser to the evaporator at Point 1 through a pump.
The power required by the pump can be determined using
Equation (4.1), assuming adiabatic pump efficiency.
b. Process 2-3 (Evaporator): In this stage, the working
fluid passes through the evaporator, where it absorbs heat
and undergoes vaporization as it moves from the pump
outlet to the turbine inlet. The rate of heat transfer from
the energy source to the working fluid can be calculated
using a control volume that encompasses the evaporator.
c. Process 3-4 (Turbine): Vaporized fluid from Point 3
expands through the turbine to generate mechanical
energy before being directed to the condenser at Point 4.
The power output of the turbine can be determined based
on a constant volume surrounding the turbine and the
turbine's isentropic efficiency. The equation for turbine
power includes the particular entropies of the working
fluid at the condenser's inlet (s1) and exit (s4), as well as
the temperature of the low temperature reservoir (TL). In
this case, TL is considered equal to LL T = T1-ΔTL.
2. LITERATURE REVIEW
This study offers valuable insights into the effective and
ineffective process parameters in the Organic Rankine
Cycle (ORC), accompanied by a statistical ranking of their
impact weights. The working conditions have been
optimized to maximize both the first and second law
efficiencies. Therefore, this optimization study serves as a
valuable resource for researchers, enabling them to design
more efficient ORC systems while considering various
factors such as thermodynamics, economics, environment,
and safety indicators (Bademlioglu, Canbolat, and
Kaynakli, 2020).
The literature review conducted in this study focuses on
identifying papers that primarily emphasize the ORC. The
majority of the papers analyzed were published after
2015, indicating a growing interest in multi-objective
optimization (MOO) in system design. The work is
organized into six chapters, covering optimal control goals
based on thermodynamic, economic, environmental, and
safety indicators. The advantages and disadvantages of
various optimization techniques are also discussed in the
third section.
The study's main contributions are twofold: firstly, it
provides a comprehensive summary of the major
advancements in ongoing multi-objective research, and
secondly, it offers detailed recommendations for selecting
optimization targets and techniques for ORC optimization.
Additionally, the study proposes a four-level design
approach that considers aspects related to "device" such
as ORC architecture, component structure, and working
fluid molecules simultaneously. This approach is
anticipated to further enhance overall performance and
warrants further discussion in future studies (Orc et al.,
2021).
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 402
3. METHODOLOGY
Figure 1 journal dates from 2010 to 2021.(Orc et al. 2021)
Mathematical Model 3.1 Thermodynamic Analysis of ORC
This study utilizes a thermodynamic analysis of the
Organic Rankine Cycle (ORC) with a heat exchanger. The
schematic diagram of the ORC system, which serves as the
basis for the thermodynamic analysis, is presented in
Figure 1(a). Furthermore, the corresponding T-s
(temperature-entropy) diagram is depicted in Figure 1(b).
Fig. 3.1(a) diagrams of ORC with heat exchanger
Fig. 3.1(a) diagrams of ORC with heat exchanger
Fig. 3.2Schematic (b) and T-s
Table 3.1 lists the variables and their values required
in analyses.
Parameters and their levels used in calculations.
Parameters Level 1 2 3
A Working Fluid R123 R245fa R600
B PPTDevap 0 10 15
C PPTDcon 0 5 10
D Superheating Temperature, Tsh 0 5 10
E Effectiveness of the Heat
Exchanger, ɛexc
0 0.6 0.75
F Evaporator Temperature, Tevap 100 120 130
G Condenser Temperature, Tcon 30 35 40
H Turbine Efficiency, ηT 0.75 0.8 0.85
I Pump Efficiency, ηp 0.75 0.8 0.9
3.2 Taguchi Method: The proper orthogonal array
selection is crucial in Taguchi approach. The total level of
freedom (DOF), which may be determined by adding the
individual DOF of each element, determines selection.
Each factor's DOF is equal to the number of factorial
designs minus zero. Table 2 shows that there are nine
components (from A to I) and three levels (from 1 to 3),
which results in a total DOF number of 26. Fundamentally,
the DOF of the chosen orthogonal array is greater than the
entire DOF. Consequently, L27 is chosen as the Taguchi
orthogonal array in this investigation (39). The Results and
Discussion section includes a presentation of the chosen
Taguchi orthogonal array.
Table 3.3 lists the S/N ratios and thermal efficiency for the
L27 orthogonal array.(Bademlioglu et al. 2018)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 403
Fig.3.4 Flow chart for analyzing performance
characteristics.(Sharma, Aggarwal, and Singh 2020)
Table 3.3 Thermal efficiencies and S/N ratios for the L27
orthogonal array.
3.7 Analysis of factors:
Table 3.3 shows the configuration for various input and
output parameters using the L15 orthogonal array. The SN
ratio should be calculated for each factor to assess the
effect of each factor on the responses. The effect on
deviations from mean responses was used to determine
the effect on average response and noise, revealing the
sensitivity of the experimental output to sound effects. In
this analysis, the SN ratio was chosen as the criterion of
larger is better' to optimize responses.In this study, it is
also a crucial tool to investigate how unconditional
elements affect a response. By determining the design
parameters that can minimize variation, of variation in the
responses through Anova In this study “larger the best” is
used as the optimization criteria for specific performance
.Variance of the corresponding parameter are compared
with residual variance and estimated as mean square of
the parameter to the mean square of variance to derive the
f value for f test f value is usually taken when it is greater
or equal to unity. Fisher test f test with 95% of confidence
level less than 0.05 is used to assess the significance of
individual parameter on specific performance thermal
efficiency.
4. DESIGN OF EXPERIMENT
Design of experiment is technique developed to
understand the behaviour of the mechanical system. Data
are collecting from the sets of the variable, and it can
qualitatively explain the undergoing phenomenon. Hence
it is well known that aim of any research is design the
experiment with minimum number of the experiment and
with this experiment collects maximum information as
much as possible. Every experiment focuses on the major
number of the factor which can directly affect the results
of the experiment. And such types of factor can be
detected by quantities which have maximum effect on the
experiments outcomes. Important concepts for identified
such factor is to look after the experiment performed later
or by theories.
It is the combination of DOE with optimization of process
for required results. It focuses on the effect of variation on
the performance characteristics of process. According to
Taguchi, proper parameter design should be done during
the offline phase. Taguchi performs the following steps:
determine the objectives, determine the performance
characteristics with measurement tools, determine the
factors affecting performance characteristics with their
levels and interactions if any, determine the orthogonal
array and give the factors at their levels, conduct the tests,
analyse the experimental data using the SN ratio, factor
effects, and analysis of variance to locate the significant
factors with their optimum levels. The mean to standard
deviation ratio is known as the S/N ratio. The lower the
number, the better, the higher the number, and the
nominal the better are the three subdivisions. ANOVA is
used to determine which parameter has a substantial
impact. The best mix of factors can be discovered using the
S/N ratio and ANOVA analysis..(Sharma, Aggarwal, and
Singh 2020)
PPTDevap PPTDcon
Superhea
ting
Tempera
ture, Tsh
Effectiven
ess of the
Heat
ExchE
Evaporat
or
Tempera
ture,
Tevap
Condenser
Temperature,
Tcon
Turbine
Efficiency, ηT
Pump
Efficiency,
ηp
Thermal Efficiency SNRA1
0 0 0 0 100 30 0.75 0.75 0.117 -18.6363
0 0 0 0.6 120 35 0.8 0.8 0.145 -16.7427
0 0 0 0.75 130 40 0.85 0.9 0.159 -15.9721
10 5 5 0 100 30 0.8 0.8 0.125 -18.0688
10 5 5 0.6 120 35 0.85 0.9 0.156 -16.1319
10 5 5 0.75 130 40 0.75 0.75 0.143 -16.8751
15 10 10 0 100 30 0.85 0.9 0.133 -17.523
15 10 10 0.6 120 35 0.75 0.75 0.14 -17.0899
15 10 10 0.75 130 40 0.8 0.8 0.155 -16.2046
0 5 10 0 120 40 0.75 0.8 0.116 -18.7408
0 5 10 0.6 130 30 0.8 0.9 0.16 -15.9339
0 5 10 0.75 100 35 0.85 0.75 0.13 -17.7078
10 10 0 0 120 40 0.8 0.9 0.124 -18.1596
10 10 0 0.6 130 30 0.85 0.75 0.161 -15.8797
10 10 0 0.75 100 35 0.75 0.8 0.001 -64.437
15 0 5 0 120 40 0.85 0.75 0.131 -17.6612
15 0 5 0.6 130 30 0.75 0.8 0.146 -16.7011
15 0 5 0.75 100 35 0.8 0.9 0.121 -18.3156
0 10 5 0 130 35 0.75 0.9 0.129 -17.8219
0 10 5 0.6 100 40 0.8 0.75 0.11 -19.1959
0 10 5 0.75 120 30 0.85 0.8 0.16 -15.9339
10 0 10 0 130 35 0.8 0.75 0.136 -17.3228
10 0 10 0.6 100 40 0.85 0.8 0.118 -18.5256
10 0 10 0.75 120 30 0.75 0.9 0.146 -16.6951
15 5 0 0 130 35 0.85 0.8 0.144 -16.8026
15 5 0 0.6 100 40 0.75 0.9 0.102 -19.811
15 5 0 0.75 120 30 0.8 0.75 0.146 -16.6832
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 404
Fig. 4.1 Main Effect plot for SN ratio of each parameter on
the thermal efficiency.
Furthermore, the optimum level of design parameters is
the level with the maximum S/N ratio. Therefore, working
fluid = R123 (A1), PPTDevap = 0°C (B1), PPTDcon = 0°C
(C1), Tsh= 10°C (D3), ɛexc= 0.75 (E3), Tevap = 130°C (F3),
Tcon= 30°C (G1), ηT= 85% (H3) and ηp= 90% (I3) are
determined as design parameter optimum values for
maximum ORC thermal efficiency. When the optimum
condition (A1B1C1D3E3F3G1H3I3) is chosen for ORC
thermodynamic analysis, thermal efficiency is calculated
as 17.3%, which is the maximum value that can be
obtained under these working conditions
Fig. 4.2 Thermal efficiency analysis by response surface
methodology
Fig. 4.3 Main Effect plot for Means of each parameter on
the thermal efficiency.
Table 4.1Taguchi Analysis: Thermal Efficiency versus
working ... p Efficiency, ηpResponse Table for Signal to
Noise Ratios
Table 4.2Taguchi Analysis: Thermal Efficiency versus
working ... p Efficiency, ηp Response Table for Response
Table for Means
Although this case (A1B1C1D3E2F3G1H3I3) is not among
the 27 cases located in Table 4, the highest thermal
efficiency is statistically obtained for this case. As seen, the
Taguchi method allows determination of the cycle’s
optimum working condition without calculating each
possibility. On the other hand, despite PPTD=0°C is ideal
condition for evaporator and condenser; it does not reflect
actual operating conditions for the heat exchangers. Since
this is a parametric study, the operating ranges were kept
as wide as possible. For this reason, the PPTD values are
initialized at 0°C. Although the condition of PPTD=0°C is
practically impossible, it theoretically gives the best
1 -17.03 -17.41 -17.4 -22.57 -17.86 -23.58 -16.89 -22.98 -17.45
2 -22.62 -22.46 -17.42 -17.41 -17.33 -17.09 -22.49 -17.4 -22.46
3 -17.64 -17.42 -22.47 -17.3 -22.09 -16.61 -17.91 -16.9 -17.37
Delta 5.59 5.05 5.07 5.26 4.76 6.97 5.59 6.07 5.09
Rank 4 8 7 5 9 1 3 2 6
Effectiven
ess of the
Heat
Exch.,
Evaporator
Temperature,
Tevap
Condenser
Temperature,
Tcon
Turbine
Efficiency,
ηT
Pump
Efficiency,
ηp
Level PPTDevap PPTDcon
Working
Fluid
Superheating
Temperature,
Tsh
1 0.1415 0.1361 0.1357 0.1222 0.1282 0.1064 0.1438 0.1155 0.1349
2 0.121 0.1233 0.1359 0.1356 0.1376 0.1404 0.1225 0.1358 0.1234
3 0.1324 0.1355 0.1234 0.1371 0.1291 0.1481 0.1286 0.1436 0.1366
Delta 0.0205 0.0128 0.0125 0.0149 0.0094 0.0417 0.0213 0.0281 0.0133
Rank 4 7 8 5 9 1 3 2 6
Effectiven
ess of the
Heat
Exch.,
Evaporator
Temperature,
Tevap
Condenser
Temperature,
Tcon
Turbine
Efficiency,
ηT
Pump
Efficiency,
ηp
Level PPTDevap PPTDcon
Working
Fluid
Superheating
Temperature,
Tsh
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 405
working condition. In addition to the optimum condition,
the worst working condition has been determined as
A3B3C3D1E1F1G3H1I1.
4.2 GRA-BASED TAGUCHI DESIGN
An L15 orthogonal array is used in the current analysis.
Multi-attribute decisions can be obtained using the grey
relational analysis technique. The experimental results for
thermal efficiency and machining force in GRA are
normalised to a number between 0 and 1. The information
for thermal efficiency is expressed as maximum values for
all objective functions. The higher is better. Thermal
efficiency is maximum and stated as if the response is to
be maximum, then higher the better qualities is meant for
normalisation to scale it into an acceptable range using the
following formula variation.
)
1
(
)
(
min
)
(
max
)
(
)
(
)
( 















k
x
k
x
k
x
k
x
k
y
i
i
i
i
i
11(1
Where
)
(k
yi indicates the normalization value of grey
relational generation, max
)
(k
xi and min
)
(k
xi express
the maximum and minimum value of
)
(k
xi , respectively.
Lastly,
)
(k
xi represents the optimum value.
Table 4.6 Normalized results, grey relational coefficients,
grey relational grade and order.
Table 4.7 Mean S/N ratios and weight factor for the first
law efficiency.
Fig. 5.4 Residual plot for Grey Relation Grade
Fig. 5.5 Interaction Plot for thermal efficiency
Fig. 5.6 Surface Plot for thermal efficiency.
Case
ηI Normalized
Deviatin
sequence
Grey
Relation
Coefficient
Grey
Relation
Grade RANK
1 0.117 0.7270 0.2730 0.6469 0.3234 23
2 0.1455 0.9051 0.0949 0.8404 0.4202 10
3 0.159 0.9894 0.0106 0.9792 0.4896 4
4 0.1249 0.7764 0.2236 0.6910 0.3455 19
5 0.1561 0.9713 0.0287 0.9457 0.4728 5
6 0.1433 0.8913 0.1087 0.8214 0.4107 12
7 0.133 0.8270 0.1730 0.7429 0.3715 15
8 0.1398 0.8695 0.1305 0.7930 0.3965 13
9 0.1548 0.9631 0.0369 0.9314 0.4657 6
10 0.1156 0.7183 0.2817 0.6396 0.3198 24
11 0.1597 0.9938 0.0062 0.9877 0.4938 2
12 0.1302 0.8095 0.1905 0.7241 0.3621 17
13 0.1236 0.7683 0.2317 0.6833 0.3417 20
14 0.1607 1.0000 0.0000 1.0000 0.5000 1
15 0.0006 0.0000 1.0000 0.3333 0.1667 27
16 0.1309 0.8139 0.1861 0.7287 0.3644 16
17 0.1462 0.9094 0.0906 0.8466 0.4233 9
18 0.1214 0.7545 0.2455 0.6707 0.3354 21
19 0.1285 0.7989 0.2011 0.7131 0.3566 18
20 0.1097 0.6814 0.3186 0.6108 0.3054 25
21 0.1597 0.9938 0.0062 0.9877 0.4938 2
22 0.1361 0.8463 0.1537 0.7649 0.3825 14
23 0.1185 0.7364 0.2636 0.6548 0.3274 22
24 0.1463 0.9101 0.0899 0.8475 0.4238 8
25 0.1445 0.8988 0.1012 0.8317 0.4158 11
26 0.1022 0.6346 0.3654 0.5778 0.2889 26
27 0.1465 0.9113 0.0887 0.8493 0.4247 7
MAX 0.1607 1.0000 1.0000
MIN 0.0006 0 0
PPTDevap 0
PPTDcon 0
Superheating Temperature, Tsh 10
Effectiveness of the Heat ExchE 0.75
Evaporator Temperature, Tevap 130
Condenser Temperature, Tcon 30
Turbine Efficiency, ηT 0.8
Pump Efficiency, ηp 0.9
Working Fluid R123
Hold Values
0.165
0.166
0.167
0
0
8
16
5
0
16
1
5
10
0.167
y
n
o
c
D
T
P
P
p
a
v
e
D
T
P
P
0.164
0.165
0.166
0
0
8
16
5
0
16
1
5
10
0.166
0.167
y
a
r
e
p
m
e
T
g
n
i
t
a
e
h
r
e
p
u
S
p
a
v
e
D
T
P
P
0.160
0.164
0
0
8
0
0
4
16
0.4
0.0
16
0.4
0.8
.4
0.164
0.168
4
8
y
e
H
e
h
t
f
o
s
s
e
n
e
v
i
t
c
e
f
f
E
p
a
v
e
D
T
P
P
0.14
0.15
0.16
0
0
8
16
12
115
105
16
12
115
125
15
0.16
0.17
y
c
u
t
a
r
e
p
m
e
T
r
o
t
a
r
o
p
a
v
E
p
a
v
e
D
T
P
P
0.155
0.160
0.165
0
0
8
16
35
30
16
4
35
40
5
0.165
y
u
t
a
r
e
p
m
e
T
r
e
s
n
e
d
n
o
C
p
a
v
e
D
T
P
P
0.160
0.165
0.170
0
0
8 0.75
16
0.80
0.75
16
0
0.80
0.85
80
0.170
0.175
y
n
e
i
c
i
f
f
E
e
n
i
b
r
u
T
p
a
v
e
D
T
P
P
0.164
0.165
0.166
0
4
0
8
4
5
6
16
0.8
0.78
16
0.8
0.90
0.84
8
0.166
0.167
6
7
y
y
c
n
e
i
c
i
f
f
E
p
m
u
P
p
a
v
e
D
T
P
P
0.164
0.165
0.166
0
0
5
10
5
0
10
1
5
10
0.166
0.167
y
a
r
e
p
m
e
T
g
n
i
t
a
e
h
r
e
p
u
S
n
o
c
D
T
P
P
0.160
0.164
0
0
5
10
0.4
0.0
10
0.4
0.8
.4
0.164
0.168
H
e
h
t
f
o
s
s
e
n
e
v
i
t
c
e
f
f
E
n
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D
T
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 406
Fig. 5.6 Contour Plot for thermal efficiency
Table: 4.8 ANOVA table for grey relational grade
Additionally, Grey relation analysis method is
implemented as an optimization technique for maximizing
the first law efficiencies simultaneously. Evaporator
temperature, turbine efficiency, heat exchanger
effectiveness, and condenser temperature are derived as
the primary process parameters from the Grey relation
analysis, and the impact ratios of these parameters are
estimated as 48.90.37%, 17.43%, 10.80%, and 12.32%,
respectively. The optimum and worst operating conditions
for ORC are identified as A1B1C3D3E3F3G1H3I3 and
A3B3C1D1E1F1G3H1I1, respectively, after taking into
account several performance characteristics. The optimal
condition presents the highest first law efficiencies. Within
the range of analysed operating conditions, the system's
first law efficiencies are found to be 17.3% for the best
case. The first are found to be 9.6% for the worst
condition.
CONCLUSION
1. The investigation of grey relation method is
implemented as an optimization technique for
maximizing the first law efficiencies
simultaneously. Evaporator temperature, turbine
efficiency, heat exchanger effectiveness, and
condenser temperature are derived as the
primary process parameters from the Grey
relation analysis, and the impact ratios of these
parameters are estimated as 48.90.37%, 17.43%,
10.80%, and 12.32%, respectively.
2. The optimum and worst operating conditions for
ORC are identified as A1B1C3D3E3F3G1H3I3 and
A3B3C1D1E1F1G3H1I1, respectively, within the
range of analysed operating conditions, the
system's first law efficiencies determined to be
17.3% for the best case. The first observed to be
9.6% for the worst condition. This study lists the
ORC process parameters that are effective and
ineffective as well as their statistical impact
weight rankings.
3. the optimum level of design parameters is the
level with the maximum S/N ratio. Therefore,
working fluid = R123 (A1), PPTDevap = 0°C (B1),
PPTDcon = 0°C (C1), Tsh= 10°C (D3), ɛexc= 0.75
(E3), Tevap = 130°C (F3), Tcon= 30°C (G1), ηT=
85% (H3) and ηp= 90% (I3) are determined as
design parameter optimum values for maximum
ORC thermal efficiency. When the optimum
condition (A1B1C1D3E3F3G1H3I3) is chosen for
ORC thermodynamic analysis, thermal efficiency
is calculated as 17.3%, which is the maximum
value that can be obtained under these working
conditions
4. The value for the R –sq is 91.51% which is good
agreement between the input and the output
relationship. It shows that there is strong
relationship between the input and the output
variables. Now the value of the R-Sq (adj) =
92.04%hence the data are well fitted for the new
sets of the variables
5. Statistically, F-test decides whether the
parameters are significantly different. A larger F
value shows the greater impact on the Evaporator
Temperature, Tevap performance characteristics
[15]. Larger F values are observed for Evaporator
Temperature (P=0.00) (51.67 %)
Reference:
1. Abdellah, Youcef et al. 2021. “Towards
Improvement of Waste Heat Recovery Systems: A
Multi-Objective Optimization of Different Organic
Rankine Cycle Configurations.” International
Journal of Thermofluids: 100100.
https://doi.org/10.1016/j.ijft.2021.100100.
2. Annuar, Arbainah Shamsul et al. 2021. “Jo Ur l P
Re.” Carbohydrate Polymers: 118159.
https://doi.org/10.1016/j.carbpol.2021.118159.
3. Authors, For. 2017. “Grey Systems : Theory and
Application Article Information :”
4. Bademlioglu, A H, A S Canbolat, and O Kaynakli.
2020. “Multi-Objective Optimization of
Parameters Affecting Organic Rankine Cycle
Performance Characteristics with Taguchi-Grey
Relational Analysis.” Renewable and Sustainable
Energy Reviews 117(March 2019): 109483.
https://doi.org/10.1016/j.rser.2019.109483.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 407
5. Bademlioglu, A H, A S Canbolat, N
Yamankaradeniz, and O Kaynakli. 2018.
“Investigation of Parameters Affecting Organic
Rankine Cycle Efficiency by Using Taguchi and
ANOVA Methods.” Applied Thermal Engineering.
https://doi.org/10.1016/j.applthermaleng.2018.0
9.032.
6. Ehyaei, E Ghasemian M A. 2017. “Evaluation and
Optimization of Organic Rankine Cycle ( ORC )
with Algorithms NSGA-II , MOPSO , and MOEA for
Eight Coolant Fluids.” International Journal of
Energy and Environmental Engineering.
7. Gimelli, A, A Luongo, and M Muccillo. 2016.
“EFFICIENCY AND COST OPTIMIZATION OF A
REGENERATIVE ORGANIC RANKINE CYCLE
POWER PLANT THROUGH THE MULTI-
OBJECTIVE APPROACH.” Applied Thermal
Engineering.
http://dx.doi.org/10.1016/j.applthermaleng.2016
.12.009.
8. Goyal, Ashwni, Ahmad Faizan Sherwani, and
Deepak Tiwari. 2019. “Environmental Effects
Optimization of Cyclic Parameters for ORC System
Using Response Surface Methodology ( RSM ).”
Energy Sources, Part A: Recovery, Utilization, and
Environmental Effects 0(00): 1–14.
https://doi.org/10.1080/15567036.2019.163344
3.
9. Heberle, Florian, and Dieter Brüggemann. 2010.
“Exergy Based Fl Uid Selection for a Geothermal
Organic Rankine Cycle for Combined Heat and
Power Generation.” 30: 1326–32.
10. Le, Van Long, Abdelhamid Kheiri, Michel Feidt,
and Sandrine Pelloux-prayer. 2014.
“Thermodynamic and Economic Optimizations of
a Waste Heat to Power Plant Driven by a
Subcritical ORC ( Organic Rankine Cycle ) Using
Pure or Zeotropic Working Fl Uid.” Energy.
http://dx.doi.org/10.1016/j.energy.2014.10.051.

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Optimization of Organic Rankine Cycle’s thermal efficiency based on Grey relational analysis with Taguchi method

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 400 Optimization of Organic Rankine Cycle’s thermal efficiency based on Grey relational analysis with Taguchi method Jayesh Choudhary 1, Purushottam Sahu2, Ghanshyam Dhanera 3 1 Research Scholar, BM College of Technology, Indore 2Professor and HEAD, BM College of Technology, Indore 3 Assistant Professor, BM College of Technology, Indore, MP ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - For the statistical analysis in this study, the following 9 basic process parameters were chosen: working fluid type, heat exchanger efficiency, pinch point temperature differential in the evaporator and condenser, superheating temperature, evaporation temperature, and condensation temperature. The methodology employed was based on the Organic Rankine Cycle (ORC), where 9 tests were conducted using Taguchi's normal l9 orthogonal array. Subsequently, multi-response optimization was performed using principal component and grey relational analyses. A comprehensive statistical analysis was conducted to assess the impact of these parameters on the efficiencies of the ORC system. To validate the results, confirmation tests were carried out, demonstrating good agreement between the predicted and experimental values of the response variables at the optimum combination of input parameters. The optimum operating conditions for the ORC system were identified as A1B1C3D3E3F3G1H3I3, while the worst operating conditions were A3B3C1D1E1F1G3H1I1, both within the range of the analyzed operating conditions. The first law efficiencies of the system were determined to be 17.3% for the best case and 9.6% for the worst case. This study provides a ranking of the ORC process parameters based on their statistical impact weight, highlighting which parameters are effective and ineffective in relation to the system's efficiencies. Regenerate response Key Words: Grey relation analysis, Organic Rankine Cycle; Thermal Efficiency; Taguchi Method; ANOVA 1. INTRODUCTION The Organic Rankine Cycle (ORC) is a thermodynamic process that converts low-temperature heat sources into electricity by using an organic working fluid. An ORC system's thermal efficiency is influenced by a number of factors. The Taguchi method and grey relational analysis can be used to examine the impact of various factors on the ORC system's thermal efficiency. Grey relational analysis is a technique for examining the connection between several variables and their effects on a specific result. The Taguchi technique, on the other hand, is a statistical strategy that enhances a system's performance by pinpointing the important variables that cause variability. To analyse the relevant factors affecting the ORC's thermal efficiency using the Taguchi method and Grey relational analysis, you would typically. The Taguchi method is a statistical approach that allows for the evaluation of the significance of different factors in relation to the objective function. This method can be applied in experiments, theoretical analysis, and numerical simulations to examine the effects of various parameters on the exergy and thermal efficiency of the Organic Rankine Cycle (ORC). Considering the growing urgency of climate-related issues, there is a need for further research on the ORC system's environmental performance, its role in emission reduction, and its integration within low-carbon energy scenarios. When designing optimization objectives, it is recommended that researchers consider thermodynamic, economic, and environmental performance in conjunction. Additionally, working fluids can also be evaluated based on safety indicators, besides other criteria. In recent years, the development of Organic Rankine Cycles (ORCs) has played a significant role in the expansion of commercial geothermal power utilization. This technology, particularly in the context of low- temperature geothermal energy, has opened new possibilities for its application. To determine the optimal working fluid pairs for ORC systems, a multi-objective optimization approach was employed, considering 26 working fluid options. For simple ORC systems, a multi-objective optimization was conducted using exergy efficiency and levelized energy cost as the objective functions, with the aim of obtaining the most favorable results.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 401 The increasing importance of energy utilization and environmental regulations has led to a greater emphasis on the analysis of thermodynamic cycles. Accurate and advanced thermodynamic analysis is essential for efficient energy utilization in thermal systems. The first and second laws of thermodynamics provide valuable insights into the behavior of thermodynamic systems, detailing the movement of heat and work. The first law expresses the conservation of energy, while the second law determines the direction of this conservation. The combined analysis of the first and second laws of thermodynamics is the most effective approach for evaluating the performance of thermal systems. Figure 4.1 illustrates the components of a basic Organic Rankine Cycle (ORC) used to convert waste heat into useful electrical power. The basic ORC consists of four distinct processes: Method 1-2 (pumping), Method 2- 3 (constant-pressure heat addition), Process 3-4 (expansion), and Process 4-1 (constant-pressure heat rejection). The first and second laws of thermodynamics are applied to each individual component to determine work output, heat added or rejected, and component and system irreversibility. The energy balance equation is as follows: Where EiandEoare the energy rate in and out, Q&is the heat transfer rate, and W&is the Power.(Somayaji 2008) a. Process 1-2 (Pump): The liquid is transferred from the condenser to the evaporator at Point 1 through a pump. The power required by the pump can be determined using Equation (4.1), assuming adiabatic pump efficiency. b. Process 2-3 (Evaporator): In this stage, the working fluid passes through the evaporator, where it absorbs heat and undergoes vaporization as it moves from the pump outlet to the turbine inlet. The rate of heat transfer from the energy source to the working fluid can be calculated using a control volume that encompasses the evaporator. c. Process 3-4 (Turbine): Vaporized fluid from Point 3 expands through the turbine to generate mechanical energy before being directed to the condenser at Point 4. The power output of the turbine can be determined based on a constant volume surrounding the turbine and the turbine's isentropic efficiency. The equation for turbine power includes the particular entropies of the working fluid at the condenser's inlet (s1) and exit (s4), as well as the temperature of the low temperature reservoir (TL). In this case, TL is considered equal to LL T = T1-ΔTL. 2. LITERATURE REVIEW This study offers valuable insights into the effective and ineffective process parameters in the Organic Rankine Cycle (ORC), accompanied by a statistical ranking of their impact weights. The working conditions have been optimized to maximize both the first and second law efficiencies. Therefore, this optimization study serves as a valuable resource for researchers, enabling them to design more efficient ORC systems while considering various factors such as thermodynamics, economics, environment, and safety indicators (Bademlioglu, Canbolat, and Kaynakli, 2020). The literature review conducted in this study focuses on identifying papers that primarily emphasize the ORC. The majority of the papers analyzed were published after 2015, indicating a growing interest in multi-objective optimization (MOO) in system design. The work is organized into six chapters, covering optimal control goals based on thermodynamic, economic, environmental, and safety indicators. The advantages and disadvantages of various optimization techniques are also discussed in the third section. The study's main contributions are twofold: firstly, it provides a comprehensive summary of the major advancements in ongoing multi-objective research, and secondly, it offers detailed recommendations for selecting optimization targets and techniques for ORC optimization. Additionally, the study proposes a four-level design approach that considers aspects related to "device" such as ORC architecture, component structure, and working fluid molecules simultaneously. This approach is anticipated to further enhance overall performance and warrants further discussion in future studies (Orc et al., 2021).
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 402 3. METHODOLOGY Figure 1 journal dates from 2010 to 2021.(Orc et al. 2021) Mathematical Model 3.1 Thermodynamic Analysis of ORC This study utilizes a thermodynamic analysis of the Organic Rankine Cycle (ORC) with a heat exchanger. The schematic diagram of the ORC system, which serves as the basis for the thermodynamic analysis, is presented in Figure 1(a). Furthermore, the corresponding T-s (temperature-entropy) diagram is depicted in Figure 1(b). Fig. 3.1(a) diagrams of ORC with heat exchanger Fig. 3.1(a) diagrams of ORC with heat exchanger Fig. 3.2Schematic (b) and T-s Table 3.1 lists the variables and their values required in analyses. Parameters and their levels used in calculations. Parameters Level 1 2 3 A Working Fluid R123 R245fa R600 B PPTDevap 0 10 15 C PPTDcon 0 5 10 D Superheating Temperature, Tsh 0 5 10 E Effectiveness of the Heat Exchanger, ɛexc 0 0.6 0.75 F Evaporator Temperature, Tevap 100 120 130 G Condenser Temperature, Tcon 30 35 40 H Turbine Efficiency, ηT 0.75 0.8 0.85 I Pump Efficiency, ηp 0.75 0.8 0.9 3.2 Taguchi Method: The proper orthogonal array selection is crucial in Taguchi approach. The total level of freedom (DOF), which may be determined by adding the individual DOF of each element, determines selection. Each factor's DOF is equal to the number of factorial designs minus zero. Table 2 shows that there are nine components (from A to I) and three levels (from 1 to 3), which results in a total DOF number of 26. Fundamentally, the DOF of the chosen orthogonal array is greater than the entire DOF. Consequently, L27 is chosen as the Taguchi orthogonal array in this investigation (39). The Results and Discussion section includes a presentation of the chosen Taguchi orthogonal array. Table 3.3 lists the S/N ratios and thermal efficiency for the L27 orthogonal array.(Bademlioglu et al. 2018)
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 403 Fig.3.4 Flow chart for analyzing performance characteristics.(Sharma, Aggarwal, and Singh 2020) Table 3.3 Thermal efficiencies and S/N ratios for the L27 orthogonal array. 3.7 Analysis of factors: Table 3.3 shows the configuration for various input and output parameters using the L15 orthogonal array. The SN ratio should be calculated for each factor to assess the effect of each factor on the responses. The effect on deviations from mean responses was used to determine the effect on average response and noise, revealing the sensitivity of the experimental output to sound effects. In this analysis, the SN ratio was chosen as the criterion of larger is better' to optimize responses.In this study, it is also a crucial tool to investigate how unconditional elements affect a response. By determining the design parameters that can minimize variation, of variation in the responses through Anova In this study “larger the best” is used as the optimization criteria for specific performance .Variance of the corresponding parameter are compared with residual variance and estimated as mean square of the parameter to the mean square of variance to derive the f value for f test f value is usually taken when it is greater or equal to unity. Fisher test f test with 95% of confidence level less than 0.05 is used to assess the significance of individual parameter on specific performance thermal efficiency. 4. DESIGN OF EXPERIMENT Design of experiment is technique developed to understand the behaviour of the mechanical system. Data are collecting from the sets of the variable, and it can qualitatively explain the undergoing phenomenon. Hence it is well known that aim of any research is design the experiment with minimum number of the experiment and with this experiment collects maximum information as much as possible. Every experiment focuses on the major number of the factor which can directly affect the results of the experiment. And such types of factor can be detected by quantities which have maximum effect on the experiments outcomes. Important concepts for identified such factor is to look after the experiment performed later or by theories. It is the combination of DOE with optimization of process for required results. It focuses on the effect of variation on the performance characteristics of process. According to Taguchi, proper parameter design should be done during the offline phase. Taguchi performs the following steps: determine the objectives, determine the performance characteristics with measurement tools, determine the factors affecting performance characteristics with their levels and interactions if any, determine the orthogonal array and give the factors at their levels, conduct the tests, analyse the experimental data using the SN ratio, factor effects, and analysis of variance to locate the significant factors with their optimum levels. The mean to standard deviation ratio is known as the S/N ratio. The lower the number, the better, the higher the number, and the nominal the better are the three subdivisions. ANOVA is used to determine which parameter has a substantial impact. The best mix of factors can be discovered using the S/N ratio and ANOVA analysis..(Sharma, Aggarwal, and Singh 2020) PPTDevap PPTDcon Superhea ting Tempera ture, Tsh Effectiven ess of the Heat ExchE Evaporat or Tempera ture, Tevap Condenser Temperature, Tcon Turbine Efficiency, ηT Pump Efficiency, ηp Thermal Efficiency SNRA1 0 0 0 0 100 30 0.75 0.75 0.117 -18.6363 0 0 0 0.6 120 35 0.8 0.8 0.145 -16.7427 0 0 0 0.75 130 40 0.85 0.9 0.159 -15.9721 10 5 5 0 100 30 0.8 0.8 0.125 -18.0688 10 5 5 0.6 120 35 0.85 0.9 0.156 -16.1319 10 5 5 0.75 130 40 0.75 0.75 0.143 -16.8751 15 10 10 0 100 30 0.85 0.9 0.133 -17.523 15 10 10 0.6 120 35 0.75 0.75 0.14 -17.0899 15 10 10 0.75 130 40 0.8 0.8 0.155 -16.2046 0 5 10 0 120 40 0.75 0.8 0.116 -18.7408 0 5 10 0.6 130 30 0.8 0.9 0.16 -15.9339 0 5 10 0.75 100 35 0.85 0.75 0.13 -17.7078 10 10 0 0 120 40 0.8 0.9 0.124 -18.1596 10 10 0 0.6 130 30 0.85 0.75 0.161 -15.8797 10 10 0 0.75 100 35 0.75 0.8 0.001 -64.437 15 0 5 0 120 40 0.85 0.75 0.131 -17.6612 15 0 5 0.6 130 30 0.75 0.8 0.146 -16.7011 15 0 5 0.75 100 35 0.8 0.9 0.121 -18.3156 0 10 5 0 130 35 0.75 0.9 0.129 -17.8219 0 10 5 0.6 100 40 0.8 0.75 0.11 -19.1959 0 10 5 0.75 120 30 0.85 0.8 0.16 -15.9339 10 0 10 0 130 35 0.8 0.75 0.136 -17.3228 10 0 10 0.6 100 40 0.85 0.8 0.118 -18.5256 10 0 10 0.75 120 30 0.75 0.9 0.146 -16.6951 15 5 0 0 130 35 0.85 0.8 0.144 -16.8026 15 5 0 0.6 100 40 0.75 0.9 0.102 -19.811 15 5 0 0.75 120 30 0.8 0.75 0.146 -16.6832
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 404 Fig. 4.1 Main Effect plot for SN ratio of each parameter on the thermal efficiency. Furthermore, the optimum level of design parameters is the level with the maximum S/N ratio. Therefore, working fluid = R123 (A1), PPTDevap = 0°C (B1), PPTDcon = 0°C (C1), Tsh= 10°C (D3), ɛexc= 0.75 (E3), Tevap = 130°C (F3), Tcon= 30°C (G1), ηT= 85% (H3) and ηp= 90% (I3) are determined as design parameter optimum values for maximum ORC thermal efficiency. When the optimum condition (A1B1C1D3E3F3G1H3I3) is chosen for ORC thermodynamic analysis, thermal efficiency is calculated as 17.3%, which is the maximum value that can be obtained under these working conditions Fig. 4.2 Thermal efficiency analysis by response surface methodology Fig. 4.3 Main Effect plot for Means of each parameter on the thermal efficiency. Table 4.1Taguchi Analysis: Thermal Efficiency versus working ... p Efficiency, ηpResponse Table for Signal to Noise Ratios Table 4.2Taguchi Analysis: Thermal Efficiency versus working ... p Efficiency, ηp Response Table for Response Table for Means Although this case (A1B1C1D3E2F3G1H3I3) is not among the 27 cases located in Table 4, the highest thermal efficiency is statistically obtained for this case. As seen, the Taguchi method allows determination of the cycle’s optimum working condition without calculating each possibility. On the other hand, despite PPTD=0°C is ideal condition for evaporator and condenser; it does not reflect actual operating conditions for the heat exchangers. Since this is a parametric study, the operating ranges were kept as wide as possible. For this reason, the PPTD values are initialized at 0°C. Although the condition of PPTD=0°C is practically impossible, it theoretically gives the best 1 -17.03 -17.41 -17.4 -22.57 -17.86 -23.58 -16.89 -22.98 -17.45 2 -22.62 -22.46 -17.42 -17.41 -17.33 -17.09 -22.49 -17.4 -22.46 3 -17.64 -17.42 -22.47 -17.3 -22.09 -16.61 -17.91 -16.9 -17.37 Delta 5.59 5.05 5.07 5.26 4.76 6.97 5.59 6.07 5.09 Rank 4 8 7 5 9 1 3 2 6 Effectiven ess of the Heat Exch., Evaporator Temperature, Tevap Condenser Temperature, Tcon Turbine Efficiency, ηT Pump Efficiency, ηp Level PPTDevap PPTDcon Working Fluid Superheating Temperature, Tsh 1 0.1415 0.1361 0.1357 0.1222 0.1282 0.1064 0.1438 0.1155 0.1349 2 0.121 0.1233 0.1359 0.1356 0.1376 0.1404 0.1225 0.1358 0.1234 3 0.1324 0.1355 0.1234 0.1371 0.1291 0.1481 0.1286 0.1436 0.1366 Delta 0.0205 0.0128 0.0125 0.0149 0.0094 0.0417 0.0213 0.0281 0.0133 Rank 4 7 8 5 9 1 3 2 6 Effectiven ess of the Heat Exch., Evaporator Temperature, Tevap Condenser Temperature, Tcon Turbine Efficiency, ηT Pump Efficiency, ηp Level PPTDevap PPTDcon Working Fluid Superheating Temperature, Tsh
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 405 working condition. In addition to the optimum condition, the worst working condition has been determined as A3B3C3D1E1F1G3H1I1. 4.2 GRA-BASED TAGUCHI DESIGN An L15 orthogonal array is used in the current analysis. Multi-attribute decisions can be obtained using the grey relational analysis technique. The experimental results for thermal efficiency and machining force in GRA are normalised to a number between 0 and 1. The information for thermal efficiency is expressed as maximum values for all objective functions. The higher is better. Thermal efficiency is maximum and stated as if the response is to be maximum, then higher the better qualities is meant for normalisation to scale it into an acceptable range using the following formula variation. ) 1 ( ) ( min ) ( max ) ( ) ( ) (                 k x k x k x k x k y i i i i i 11(1 Where ) (k yi indicates the normalization value of grey relational generation, max ) (k xi and min ) (k xi express the maximum and minimum value of ) (k xi , respectively. Lastly, ) (k xi represents the optimum value. Table 4.6 Normalized results, grey relational coefficients, grey relational grade and order. Table 4.7 Mean S/N ratios and weight factor for the first law efficiency. Fig. 5.4 Residual plot for Grey Relation Grade Fig. 5.5 Interaction Plot for thermal efficiency Fig. 5.6 Surface Plot for thermal efficiency. Case ηI Normalized Deviatin sequence Grey Relation Coefficient Grey Relation Grade RANK 1 0.117 0.7270 0.2730 0.6469 0.3234 23 2 0.1455 0.9051 0.0949 0.8404 0.4202 10 3 0.159 0.9894 0.0106 0.9792 0.4896 4 4 0.1249 0.7764 0.2236 0.6910 0.3455 19 5 0.1561 0.9713 0.0287 0.9457 0.4728 5 6 0.1433 0.8913 0.1087 0.8214 0.4107 12 7 0.133 0.8270 0.1730 0.7429 0.3715 15 8 0.1398 0.8695 0.1305 0.7930 0.3965 13 9 0.1548 0.9631 0.0369 0.9314 0.4657 6 10 0.1156 0.7183 0.2817 0.6396 0.3198 24 11 0.1597 0.9938 0.0062 0.9877 0.4938 2 12 0.1302 0.8095 0.1905 0.7241 0.3621 17 13 0.1236 0.7683 0.2317 0.6833 0.3417 20 14 0.1607 1.0000 0.0000 1.0000 0.5000 1 15 0.0006 0.0000 1.0000 0.3333 0.1667 27 16 0.1309 0.8139 0.1861 0.7287 0.3644 16 17 0.1462 0.9094 0.0906 0.8466 0.4233 9 18 0.1214 0.7545 0.2455 0.6707 0.3354 21 19 0.1285 0.7989 0.2011 0.7131 0.3566 18 20 0.1097 0.6814 0.3186 0.6108 0.3054 25 21 0.1597 0.9938 0.0062 0.9877 0.4938 2 22 0.1361 0.8463 0.1537 0.7649 0.3825 14 23 0.1185 0.7364 0.2636 0.6548 0.3274 22 24 0.1463 0.9101 0.0899 0.8475 0.4238 8 25 0.1445 0.8988 0.1012 0.8317 0.4158 11 26 0.1022 0.6346 0.3654 0.5778 0.2889 26 27 0.1465 0.9113 0.0887 0.8493 0.4247 7 MAX 0.1607 1.0000 1.0000 MIN 0.0006 0 0 PPTDevap 0 PPTDcon 0 Superheating Temperature, Tsh 10 Effectiveness of the Heat ExchE 0.75 Evaporator Temperature, Tevap 130 Condenser Temperature, Tcon 30 Turbine Efficiency, ηT 0.8 Pump Efficiency, ηp 0.9 Working Fluid R123 Hold Values 0.165 0.166 0.167 0 0 8 16 5 0 16 1 5 10 0.167 y n o c D T P P p a v e D T P P 0.164 0.165 0.166 0 0 8 16 5 0 16 1 5 10 0.166 0.167 y a r e p m e T g n i t a e h r e p u S p a v e D T P P 0.160 0.164 0 0 8 0 0 4 16 0.4 0.0 16 0.4 0.8 .4 0.164 0.168 4 8 y e H e h t f o s s e n e v i t c e f f E p a v e D T P P 0.14 0.15 0.16 0 0 8 16 12 115 105 16 12 115 125 15 0.16 0.17 y c u t a r e p m e T r o t a r o p a v E p a v e D T P P 0.155 0.160 0.165 0 0 8 16 35 30 16 4 35 40 5 0.165 y u t a r e p m e T r e s n e d n o C p a v e D T P P 0.160 0.165 0.170 0 0 8 0.75 16 0.80 0.75 16 0 0.80 0.85 80 0.170 0.175 y n e i c i f f E e n i b r u T p a v e D T P P 0.164 0.165 0.166 0 4 0 8 4 5 6 16 0.8 0.78 16 0.8 0.90 0.84 8 0.166 0.167 6 7 y y c n e i c i f f E p m u P p a v e D T P P 0.164 0.165 0.166 0 0 5 10 5 0 10 1 5 10 0.166 0.167 y a r e p m e T g n i t a e h r e p u S n o c D T P P 0.160 0.164 0 0 5 10 0.4 0.0 10 0.4 0.8 .4 0.164 0.168 H e h t f o s s e n e v i t c e f f E n o c D T P P 0.14 0.15 0.16 0 0 5 10 12 115 105 10 12 115 125 15 0.16 0.17 y u t a r e p m e T r o t a r o p a v E n o c D T P P 0.155 0.160 0.165 0 5 10 35 30 10 35 40 5 0.165 y u t a r e p m e T r e s n e d n o C n o c D T P P 0.160 0.165 0.170 0 0 5 10 0.80 0.75 10 0.80 0.85 80 0.170 0.175 n e i c i f f E e n i b r u T n o c D T P P 0.164 0.165 0.166 0 0 5 10 0.8 0.78 10 0 0.8 0.90 .84 8 0.166 0.167 y c n e i c i f f E p m u P n o c D T P P 0.155 0.160 0.165 0 0 5 10 0.4 0.0 10 0.4 0.8 4 0.165 y ess of the He n e v i t c e f f E e T g n i t a e h r e p u T perature, S sh m 0.14 0.15 0.16 0 4 0 5 4 5 6 10 1 115 105 10 1 115 125 15 0.16 0.17 6 7 cy or Temperatu t a r o p a v E e T g n i t a e h r e p u perature, S Tsh m 40 0.155 35 0.160 0.165 0 5 30 10 y ser Temperatu n e d n o C e T g n i t a e h r e p u , perature S Tsh m urface Plots of S T ermal Efficiency h
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 406 Fig. 5.6 Contour Plot for thermal efficiency Table: 4.8 ANOVA table for grey relational grade Additionally, Grey relation analysis method is implemented as an optimization technique for maximizing the first law efficiencies simultaneously. Evaporator temperature, turbine efficiency, heat exchanger effectiveness, and condenser temperature are derived as the primary process parameters from the Grey relation analysis, and the impact ratios of these parameters are estimated as 48.90.37%, 17.43%, 10.80%, and 12.32%, respectively. The optimum and worst operating conditions for ORC are identified as A1B1C3D3E3F3G1H3I3 and A3B3C1D1E1F1G3H1I1, respectively, after taking into account several performance characteristics. The optimal condition presents the highest first law efficiencies. Within the range of analysed operating conditions, the system's first law efficiencies are found to be 17.3% for the best case. The first are found to be 9.6% for the worst condition. CONCLUSION 1. The investigation of grey relation method is implemented as an optimization technique for maximizing the first law efficiencies simultaneously. Evaporator temperature, turbine efficiency, heat exchanger effectiveness, and condenser temperature are derived as the primary process parameters from the Grey relation analysis, and the impact ratios of these parameters are estimated as 48.90.37%, 17.43%, 10.80%, and 12.32%, respectively. 2. The optimum and worst operating conditions for ORC are identified as A1B1C3D3E3F3G1H3I3 and A3B3C1D1E1F1G3H1I1, respectively, within the range of analysed operating conditions, the system's first law efficiencies determined to be 17.3% for the best case. The first observed to be 9.6% for the worst condition. This study lists the ORC process parameters that are effective and ineffective as well as their statistical impact weight rankings. 3. the optimum level of design parameters is the level with the maximum S/N ratio. Therefore, working fluid = R123 (A1), PPTDevap = 0°C (B1), PPTDcon = 0°C (C1), Tsh= 10°C (D3), ɛexc= 0.75 (E3), Tevap = 130°C (F3), Tcon= 30°C (G1), ηT= 85% (H3) and ηp= 90% (I3) are determined as design parameter optimum values for maximum ORC thermal efficiency. When the optimum condition (A1B1C1D3E3F3G1H3I3) is chosen for ORC thermodynamic analysis, thermal efficiency is calculated as 17.3%, which is the maximum value that can be obtained under these working conditions 4. The value for the R –sq is 91.51% which is good agreement between the input and the output relationship. It shows that there is strong relationship between the input and the output variables. Now the value of the R-Sq (adj) = 92.04%hence the data are well fitted for the new sets of the variables 5. Statistically, F-test decides whether the parameters are significantly different. A larger F value shows the greater impact on the Evaporator Temperature, Tevap performance characteristics [15]. Larger F values are observed for Evaporator Temperature (P=0.00) (51.67 %) Reference: 1. Abdellah, Youcef et al. 2021. “Towards Improvement of Waste Heat Recovery Systems: A Multi-Objective Optimization of Different Organic Rankine Cycle Configurations.” International Journal of Thermofluids: 100100. https://doi.org/10.1016/j.ijft.2021.100100. 2. Annuar, Arbainah Shamsul et al. 2021. “Jo Ur l P Re.” Carbohydrate Polymers: 118159. https://doi.org/10.1016/j.carbpol.2021.118159. 3. Authors, For. 2017. “Grey Systems : Theory and Application Article Information :” 4. Bademlioglu, A H, A S Canbolat, and O Kaynakli. 2020. “Multi-Objective Optimization of Parameters Affecting Organic Rankine Cycle Performance Characteristics with Taguchi-Grey Relational Analysis.” Renewable and Sustainable Energy Reviews 117(March 2019): 109483. https://doi.org/10.1016/j.rser.2019.109483.
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 07 | July 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 407 5. Bademlioglu, A H, A S Canbolat, N Yamankaradeniz, and O Kaynakli. 2018. “Investigation of Parameters Affecting Organic Rankine Cycle Efficiency by Using Taguchi and ANOVA Methods.” Applied Thermal Engineering. https://doi.org/10.1016/j.applthermaleng.2018.0 9.032. 6. Ehyaei, E Ghasemian M A. 2017. “Evaluation and Optimization of Organic Rankine Cycle ( ORC ) with Algorithms NSGA-II , MOPSO , and MOEA for Eight Coolant Fluids.” International Journal of Energy and Environmental Engineering. 7. Gimelli, A, A Luongo, and M Muccillo. 2016. “EFFICIENCY AND COST OPTIMIZATION OF A REGENERATIVE ORGANIC RANKINE CYCLE POWER PLANT THROUGH THE MULTI- OBJECTIVE APPROACH.” Applied Thermal Engineering. http://dx.doi.org/10.1016/j.applthermaleng.2016 .12.009. 8. Goyal, Ashwni, Ahmad Faizan Sherwani, and Deepak Tiwari. 2019. “Environmental Effects Optimization of Cyclic Parameters for ORC System Using Response Surface Methodology ( RSM ).” Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 0(00): 1–14. https://doi.org/10.1080/15567036.2019.163344 3. 9. Heberle, Florian, and Dieter Brüggemann. 2010. “Exergy Based Fl Uid Selection for a Geothermal Organic Rankine Cycle for Combined Heat and Power Generation.” 30: 1326–32. 10. Le, Van Long, Abdelhamid Kheiri, Michel Feidt, and Sandrine Pelloux-prayer. 2014. “Thermodynamic and Economic Optimizations of a Waste Heat to Power Plant Driven by a Subcritical ORC ( Organic Rankine Cycle ) Using Pure or Zeotropic Working Fl Uid.” Energy. http://dx.doi.org/10.1016/j.energy.2014.10.051.