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Characterization on Aluminium Alloy 7050 Metal Matrix Composite Reinforced with TiO2
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Characterization on Aluminium Alloy 7050 Metal Matrix Composite Reinforced with TiO2
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 544 Characterization on Aluminium Alloy 7050 Metal Matrix Composite Reinforced with TiO2 Kavya. B1 , Dr. D. Ramesh2 1Student, Department of Industrial Engineering and Management, SSIT, Tumakuru, Karnataka, 2Dr. D. Ramesh, Professor, Dept. of IEM, SSIT, Tumakuru, Karnataka, ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Metal Matrix composites based on aluminum were developed for light weight applications particularly in aerospace and automobiles sector. The present work deals with the development and characterizationofAluminumalloy 7050 matrix composite reinforced with Titanium Oxideof6%. Stir casting process were adopted for fabricating the composite. The mechanicalpropertiessuchashardness, tensile strength, compression strength and microstructure will be studied and compared with those of base alloy. Key Words: Metal Matrix Composite,Aluminiumalloy7050, Titanium Dioxide, Stir Casting, Hardness, Compression Strength, Tensile Strength, Microstructure Behaviour. 1. INTRODUCTION Metal Matrix Composite (MMC) is widely used in industry to make appropriate changes in the properties of the base metal. Metal matrix composites have a high application potential in automotive engineering in braking systems, piston rods, piston pins, pistons, frames, valve spring caps, brake discs, disc brake caliper, brake pads, card a shaft etc. They have also found application in military and civil aviation in the area of axle tubes, reinforcements, blade and gear box casing, turbine, fan, and compressor blades. In the aerospace industry MMCs have been applied in frames, reinforcements, aerials, joining elements etc.Al-basedmetal matrix composites (MMCs) are well-known for their high- specific strength, hardness, and attractive tribological properties. Aluminum metal matrix composites significantly enhanced the mechanical properties compared to the unreinforced aluminum alloys. The reasonforpreferring the aluminum composite because of its availability, it has high toughness, strong mechanical strength, and good stress corrosion cracking resistance. AMMC’s strength can be reduced at high temperatures. Aluminium metal matrix composites have potential demand in various structural applicationssuchasaerospace,construction,automobiledue to their remarkable characteristics in comparison with conventional alloys. Al 7050iswidelyusedandsuitablealloy among the Al-7xxx series for transportation applications. The physical, mechanical, tribological and microstructure characteristics of Al 7050 metal matrix can still beimproved with the addition of suitable reinforcing materials. Aluminum used in mainly in automotive and aerospace industries so they need less weight more strength. Various reinforcements are used in aluminum composite materialssuchas siliconcarbide,aluminumoxide, boron carbide, graphene, graphite etc., Titanium oxide was found to be most effective in enhancing the strength properties of Aluminum when incorporated via ingot metallurgy process. Titanium Oxide has the excellent mechanical characteristics cause a great potential in strengthening elements in polymer, ceramic and metal- matrix composites for functional andstructural applications. To alter the mechanical properties of aluminum such as tensile, hardness etc. by adding reinforcement such thatdue to that added material we get the desired properties. 2. EXPERIMENTAL WORK 2.1 Materials Al 7050 is selected as the base material because of its availability and mechanical properties. Thecompositionand the properties are explained in the following table. Table -1: Chemical Composition of Al 7050 Element Content % Aluminium, Al 89 Copper, Cu 2.3 Magnesium, Mg 2.3 Zinc, Zn 6.2 Zirconium, Zr 0.12
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 545 Table -2: Properties of Al 7050 Properties Metric Density 2.6-2.8 g/cm3 Melting point 494℃ Tensile strength 515 MPa Yield strength 455 MPa Fatigue strength 240 MPa Elastic modulus 70-80 GPa Elongation 11% Thermal conductivity 180W/mK 2.2 Reinforcement Titanium Dioxide, also known as titanium oxide orTitania,it is the naturally occurring oxide of titanium, chemical formula TiO2. When used as a pigment, it is called titanium white, Pigment White or CI 77891. Titanium dioxide has the grain size of 25µm. the variousapplicationsoftitanium oxide are it exhibits good photo catalytic properties, hence used in antiseptic and antibacterial compositions. It is used for manufacturing of printing ink, self cleaning ceramics and glass, coating etc. Making of cosmetic products such as sunscreen cream, morning and night cream, skin milks, etc. used in the paper industry for improving the capacity of paper. The properties are explained in the following table. Table 3: Properties of the Titanium Oxide 2.3 Working Procedure The stir casting method was used for MMC of Al 7050 alloy and the reinforcement particle. The materials are preheated to a temperature near to that of the main process temperature. The purpose of preheating is to remove the water vapor and other contaminants present in the metal powders. The furnace temperatureismaintainedaround700- 750℃and the pre heated Al 7050 around 600-800℃. At this temperature the Al 7050 alloy is placed inside the crucible and starts melting at the temperature up to 800℃where the Al 7050 is in liquid molten state. The Al 7050 3 hours for melting while the titanium oxide is weighed according to the Al 7050 billetweights.The temperature of crucible is maintained around 950℃ , the speed is maintained around 380-400 rpm. The De-gassing tablet is added to minimize the oxide formation during the process. The pre heated reinforcement (6% wt TiO2 ) up to 450℃ is added by pouring slowly into the crucible and stirred for 15-20 mins. The stirred is removed and the temperature is increased. The pre heated moldiskeptready for pouring the molten composition,themoltencomposition is stirred for 5-10 mins then poured into the mold and allowed to solidify. Then the mold is disassembled to obtain the Aluminium Metal Matrix Composite. 3. RESULTS AND DISCUSSIONS 3.1 Tensile Strength: Tensile strength, maximum load that a material can support without fracture when being stretched, divided by the original cross-sectional area of the material. When stresses less than the tensile strength are removed, a material returns either completelyorpartiallyto its original shape and size. The tensile specimen of AMMC’s is machined as per ASTM E8-16a standards and tested through Universal testing Machine (UTM TUE-C-600). Fig-1 Ultimate tensile strength of Al 7050 reinforced with 0 and 6 % TiO2 The tensile strength of Al 7050 and composite with 0 and 6 wt% TiO2 are illustrated in Fig-1. From the fig it is seen that the Al 7050-6% TiO2 composite has increase in the tensile strength as 204.90 N/mm2 . The composite material has the higher tensile strength than Al alloy 7050. 3.2 Compression strength: Compression tests are also used to determine the modulus of elasticity, proportional limit, compressive yield point, compressive yield strength, Properties Metric Density 4.23 g/cm³ Melting Point 1,843ºC Tensile strength 367.5 MPa Elastic modulus 230 GPa Thermal conductivity 11.8 W/mK
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 546 and compressivestrength.Thesepropertiesareimportantto determine if the material is suited for specific applications. Fig-2 Compression strength of Al 7050 reinforced with 0 and 6 % TiO2 The Compression strength of Al 7050 and composite with 0 and 6 wt% TiO2 are illustrated in Fig-2. The test result showed that the material can with stand the higher load and has 578.08 N/mm2 value of compression strength than the base Al alloy. 3.3 Hardness: Hardness is the abilityofa material toresist deformation. The specimen is prepared as per ASTM E10 standards, HBW 250 Brinell was used for testing of specimens. A load of 250 Kgf was applied with the steel ball indenter of 5mm diameter. The test was carried out at different locations to know the effect of indenter on the harder particles.Hardnesswasdetermined bymeasuring the indentations diameter produced. The Fig-3 shows the Hardness of Al 7050 and composite with 0 and 6 wt% of TiO2 . The hardness value increased compared to the base Al alloy, three indentations isdonethe material and higher value i.e.122.6 is considered as the hardness value of the composite. Fig-3 Hardness of Al 7050 reinforced with 0 and 6 % TiO2 3.4 Microstructure: Microstructuretestarecarriedoutto investigate of distribution of the titanium oxide in the development of AMMC’s. Samples having different weight percentage of reinforcementsareexamined.Thesmall pieces of cut specimens as per standard metallograph were taken and grinding through grind wheels and to get fine surface finish. A series of emery papers with grit sizes varying from 400m to 1500m were used. Fig Microstructure behavior of Al alloy 7050 Fig microstructure behavior of Al alloy 7050 With 6% of TiO2 The microstructure images for 0 and 6 wt% of compositions composite material are taken with 100X and 500 X magnifications. It is clearly known from the above images that there is an improvement in its structure and the reinforcement causes close bonding and uniform distribution of TiO2 particles can also be seen in this micro structural view.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 547 4. CONCLUSIONS The mechanical properties of the AMMC’s reveals that there is increase in properties like hardness and tensile strength and in compression strength. Micro structure graph reveals uniform distribution of TiO2 particles. It is concluded that composite Al 7050 and 6% wt of TiO2 indicates better Tensile strength and Hardness comparedto 0% wt. REFERENCES 1. T. Sathish, S. Karthick, “ Wear Behavior Analysis on Aluminium Alloy 7050 with Reinforcement SiC Through Taguchi Approach” Journal of Materials Research and Technology, vol 9 issue 3, 2020, pp 3481-3487. 2. A. Brotzu, G. Delellis, F. Felli and D. Pilone “ Study of Defect Formation in Al 7050 Alloys” Elsevier B. V, Volume 3, 2017, pp 246-252. 3. A. Chennakeshava Reddy “Stir Casting Process on Porosity Development and Micromechanical Properties of AA 5050 / Titanium Oxide Metal Matrix Composites”, 5th National Confress on Materials and Manufacturing Processes,Hyderabad, 2006, pp 144-148. 4. Palukuri. Veerendra, M.Deepak, M “Evaluation of Mechanical PropertiesandMicroStructural studyof AA 7050 Reinforced with SiC Metal Matrix Composite” International Journal of Research ISSN: Vol 6, No 13 (2019) pp 514-530 5. G.S. Kataiah, Dr.D.P.Girish “The Mechanical Properties of Aluminium 6061 - TiO2 Composites” International Journal of Innovative Research and Development (Special Issue) volume no.5, 2016. 6. Himanshu Kala, K.K.S Mer, Sandeep Kumar, “A Review on Mechanical andTribological Behaviorsof Stir Cast Aluminium Matrix Composites”, Science direct, 2014, pp.1951-1960. 7. G.Sivakaruna and Dr. P.Suresh Babu, “A Survey on Effects of Reinforcement on Aluminium Metal Matrix Composites”, International Journal of Mechanical Engineering and Technology (IJMET), volume no.8, 2017 pp.112–131. 8. S. Das, S. Das, K. Das, “RETRACTED: Abrasive Wear of Zircon Sand and Alumina Reinforced Al–4.5Wt% Cu Alloy Matrix Composites – AComparativeStudy”, Composites Science and Technology. 2007,pp746– 751. 9. A. Heinz, A. Haszler, C. Keidel, S. Moldenhauer, R. Benedictus, and W. Miller, “Recent Development In Aluminium Alloys For Aerospace Applications”, Mater. Sci. Eng.A, 280 (1), 2000, pp.102-107. 10. V. KavimaniK. Soorya PrakashTitusThankachan R. Udayakumar “Synergistic Improvement of Epoxy Derived Polymer Composites Reinforced with Graphene Oxide (GO) PlusTitaniumdiOxide(TiO2)” Science direct, Volume 191, 15 June 2020. 11. M. Asif, K. Chandra, P.S. Misra. “Development of Aluminium Based Hybrid Metal Matrix Composites for Heavy Duty Applications” Journal of Minerals & Materials Characterization & Engineering, Vol. 10, No.14, 2011, pp.1337-1344. 12. Sharifi EM, Karimzadeh F, Enayati MH. “Fabrication and Evaluation of Mechanical and Tribological Properties of Boron Carbide Reinforced Aluminium Matrix Nano Composites” Mater Des, Vol. 32, 2011, pp: 3263–71. 13. B. Vijaya Ramnath, C. Elanchezhian, M. Jaivignesh,S. Rajesh, C. Parswajinan, “Evaluation of Mechanical Properties of Aluminium Alloy–Alumina–Boron Carbide Metal Matrix Composites”, Materials and Design” Vol. 58, pp: 332–338, 2014. 14. Abhishek Kumar, Shyam Lal, Sudhir Kumar, “Fabrication and Characterization of A359/Al2O3 Metal Matrix Composite Using Electromagnetic Stir Casting Method”, Journal of materials research and technology 2(3) (2013) 25- 254. 15. M. MahendraBoopathi, K. Arulshri, N andIyandurai, “Evaluation Of Mechanical PropertiesOfAluminium Alloy 2024 Reinforced With Silicon CarbideAndFly Ash Hybrid Metal Matrix Composites”, Am. J. Appl. Sci., 10 (3), 2013 pp.219-229. 16. Jenix Rino J., Chandramohan D., Sucitharan K.S. (2012) “An Overview on Development of Aluminium Metal Matrix Composites with Hybrid Reinforcement”, International Journal of Science and Research (IJSR). 17. Mohit Kumar Sahu., Raj Kumar Sahu (2018) “FabricationofAluminumMatrixComposites byStir Casting Technique and Stirring Process Parameters Optimization”, Selection of our booksindexedinthe Book Citation Index in Web of Science™ Core Collection (BKCI). 18. Arun Kumar Sharma, Rakesh Bhandari, Amit Aherwar , Camelia Pinca-Bretotean (2020) “A study of fabrication methods of aluminum based
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 548 composites focused on stir casting process” Materials Today: Proceedings. 19. C.S. Ramesh, A.R. Anwar Khan, N. Ravikumar, P. Sa- vanprabhu, “Prediction of Wear Coefficient of Al6061– TiO2 Composites”, Wear 259 (2005), pp 602–608. 20. C. M. Ward-Close, L. Chandrasekaran, J. G. Robertson, S. P. Godfrey and D. P. Murgatroyde, “Advances in the Fabrication of Titanium Metal Matrix Composite”, Materials Science and Engineering A, Vol. 263, No. 2, 1999, pp. 314-318 BIOGRAPHIES Kavya. B currently pursuing Master degree in Product Design and manufacturing from SSIT, Tumakuru. Dr.D. RameshworkingasProfessor in Dept of IEM, SSIT, Tumkuru.
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