© 2013 IFS
GET THE LATEST UPDATE ON
WHAT IS HAPPENING WITH
TOTAL QUALITY MANAGEMENT
FOR THE MANUFACTURING
INDUSTRY
3
© 2013 IFS
WHAT HAPPENS IF YOU DON’T MANAGE QUALITY

4
© 2013 IFS
AGENDA
Introduction
The 7 elements of Total Quality Management
Summary
TOTAL QUALITY MANAGEMENT

WHAT IS IT?

Total Quality Management / TQM is an integrative philosophy of management
for continuously improving the quality of products and processes.
TQM is based on the premise that the quality of products and processes is
the responsibility of everyone involved with the creation or consumption of
the products or services which are offered by an organization, requiring the
involvement of management, workforce, suppliers, and customers, to meet or
exceed customer expectations.

6
© 2013 IFS
TOTAL QUALITY MANAGEMENT

TQM IS MADE UP OF 7 ELEMENTS

Customer
Focused

Total Employee
Involvement

Continual
Improvement

Process Centred

Fact-based
Decision Making

7
© 2013 IFS

Integrated
System

Communications
CUSTOMER-FOCUSED
CUSTOMER-FOCUSED

INTRODUCTION

The customer ultimately determines the level of quality. No matter what an
organization does to foster quality improvement—training employees,
integrating quality into the design process, upgrading computers or software,
or buying new measuring tools—the customer determines whether the efforts
were worthwhile or not

9
© 2013 IFS
CUSTOMER-FOCUSED

HOW CAN IFS HELP?
IFS Quality Assurance

The aim of using IFS Quality Assurance is that it will help ensure that a
company is focused on quality throughout their processes

10
© 2013 IFS
CUSTOMER-FOCUSED

QUALITY ASSURANCE
Compliance

•Used to identify the Reference Standards
which are relevant to each Business Area
and to plan when each one will be audited.

Audit

•Carried out to ensure that the company has
clearly defined procedures and that it complies
with them.
NonConformance
Reporting (NCR)

•Provides the method for investigation and
follow-up of a Non Conformance with one or
many Correction Actions
Corrective
Actions and
Preventive
Actions (CAPA)

11
© 2013 IFS

•CAPAs focus on a systematic investigation of
the root cause of a Non Conformance in an
attempt to either:
•prevent its recurrence (Corrective Action) OR
•prevent its occurrence (Preventive Action)
CUSTOMER-FOCUSED

IFS AUDIT

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© 2013 IFS
TOTAL EMPLOYEE INVOLVEMENT
TOTAL EMPLOYEE INVOLVEMENT

INTRODUCTION

All employees participate in working toward common goals. Total employee
commitment can only be obtained after fear has been driven from the
workplace, when empowerment has occurred, and management has
provided the proper environment. High-performance work systems integrate
continuous improvement efforts with normal business operations. Selfmanaged work teams are one form of empowerment

14
© 2013 IFS
TOTAL EMPLOYEE INVOLVEMENT

HOW CAN IFS HELP ?

IFS Project Management is the perfect solution to engage employees so that
they are fully involved in the completed process from design through to
production.
This will allow the employees to positively impact quality throughout the
lifetime of the project.

15
© 2013 IFS
TOTAL EMPLOYEE INVOLVEMENT

IFS PROJECT MANAGEMENT

16
© 2013 IFS
PROCESS-CENTRED
PROCESS-CENTRED

INTRODUCTION

A fundamental part of TQM is a focus on process thinking. A process is a
series of steps that take inputs from suppliers (internal or external) and
transforms them into outputs that are delivered to customers (again, either
internal or external). The steps required to carry out the process are defined,
and performance measures are continuously monitored to detect unexpected
variations in the process

18
© 2013 IFS
PROCESS CENTRED

HOW CAN IFS HELP?

IFS Corporate Performance Management supports the control process,
including business planning, business follow-up, and analysis of business
critical information, by providing an integrated strategic performance
management and control system.

19
© 2013 IFS
PROCESS CENTRED

IFS CORPORATE PERFORMANCE MANAGEMENT

20
© 2013 IFS
PROCESS CENTRED

IFS CORPORATE PERFORMANCE MANAGEMENT

21
© 2013 IFS
INTEGRATED SYSTEM
INTEGRATED SYSTEM

INTRODUCTION

Although an organization may consist of many different functional specialties
often organized into vertically structured departments, it is the horizontal
processes interconnecting these functions that are the focus of TQM

23
© 2013 IFS
INTEGRATED SYSTEM

HOW CAN IFS HELP?

24
© 2013 IFS
CONTINUAL IMPROVEMENT
CONTINUAL IMPROVEMENT

INTRODUCTION

A major thrust of TQM is continual process improvement. Continual
improvement drives an organization to be both analytical and creative in
finding ways to become more competitive and more effective at meeting
stakeholder requirements and expectations

26
© 2013 IFS
CONTINUAL IMPROVEMENT

HOW CAN IFS HELP?

IFS Change Management simplifies and speeds up change processes. It lets
you receive, review, check, and approve changes before implementing
change orders.
Change Order

Change Request
Preliminary
(receive /check)
 Active (approval)
 Processed
 Cancelled









INTEGRATION TO



ANY IFS OBJECT



27
© 2013 IFS

Preliminary
Planned (analyzed)
In Progress (approved)
Performed
Completed
Cancelled
CONTINUAL IMPROVEMENTS

IFS CHANGE ORDERS

28
© 2013 IFS
FACT-BASED DECISION MAKING
FACT-BASED DECISION MAKING

INTRODUCTION

In order to know how well an organization is performing, data on performance
measures are necessary. TQM requires that an organization continually
collect and analyze data to improve decision making accuracy, achieve
consensus, and allow prediction based on past history

30
© 2013 IFS
FACT-BASED DECISION MAKING

HOW CAN IFS HELP?

IFS Business Intelligence strategy consists of two fundamental and
interrelated parts:
BI built-in
BI by choice

31
© 2013 IFS
FACT-BASED DECISION MAKING

IFS BUSINESS INTELLIGENCE

32
© 2013 IFS
COMMUNICATIONS
COMMUNICATIONS

INTRODUCTION

During times of organizational change, as well as part of day-to-day operation,
effective communications play a large part in maintaining morale and in
motivating employees at all levels. Communications involve strategies,
method, and timeliness

34
© 2013 IFS
COMMUNICATIONS

HOW CAN IFS HELP?

IFS Talk is a social media board so that whatever the users of IFS
Applications need from each other, they can post onto the billboard, which
holds a stream of the latest posts
In appearance it is similar to the wall on Twitter or Facebook that users are
accustomed to in their personal lives
Can be used to target messages to different groups
Updates can be made directly in IFS Talk or from any form within the
application.

35
© 2013 IFS
COMMUNICATIONS

IFS TALK

36
© 2013 IFS
SUMMARY
TOTAL QUALITY MANAGEMENT

SUMMARY

Total Quality Management / TQM is an integrative philosophy of management
for continuously improving the quality of products and processes.
IFS fully supports TQM and its elements
Customer-Focused
Total Employee Involvement
Process-centred
Integrated System
Continual Improvement
Fact-based Decision Making
Communications
38

APPS8 MAKES A DIFFERENCE
© 2013 IFS
TOTAL QUALITY MANAGEMENT IN IFS
On-line Documentation

Interactive Help

Quality
Assurance

Approval
Routings

Delivery
Performance

Supplier
Performance

Warranty
Management

Scrap
Analysis

Inspection
Results

Returns

FMEA

Control Plans

Change
Control

Document
Management

PDM

Equipment

MRB &
Rework
Analysis

Support
Center & Call
Center

Business Intelligence Reporting
39
© 2013 IFS

KPI
ANTONY BOURNE

GLOBAL MANUFACTURING INDUSTRY DIRECTOR

Email
LinkedIn

Antony.Bourne@ifsworld.com
IFS

40
© 2013 IFS
QUESTIONS
www.IFSWORLD.com
THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND
TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE
INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES
OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS.
© 2013 IFS

Total Quality Management - adding value in the manufacturing industry

  • 2.
  • 3.
    GET THE LATESTUPDATE ON WHAT IS HAPPENING WITH TOTAL QUALITY MANAGEMENT FOR THE MANUFACTURING INDUSTRY 3 © 2013 IFS
  • 4.
    WHAT HAPPENS IFYOU DON’T MANAGE QUALITY 4 © 2013 IFS
  • 5.
    AGENDA Introduction The 7 elementsof Total Quality Management Summary
  • 6.
    TOTAL QUALITY MANAGEMENT WHATIS IT? Total Quality Management / TQM is an integrative philosophy of management for continuously improving the quality of products and processes. TQM is based on the premise that the quality of products and processes is the responsibility of everyone involved with the creation or consumption of the products or services which are offered by an organization, requiring the involvement of management, workforce, suppliers, and customers, to meet or exceed customer expectations. 6 © 2013 IFS
  • 7.
    TOTAL QUALITY MANAGEMENT TQMIS MADE UP OF 7 ELEMENTS Customer Focused Total Employee Involvement Continual Improvement Process Centred Fact-based Decision Making 7 © 2013 IFS Integrated System Communications
  • 8.
  • 9.
    CUSTOMER-FOCUSED INTRODUCTION The customer ultimatelydetermines the level of quality. No matter what an organization does to foster quality improvement—training employees, integrating quality into the design process, upgrading computers or software, or buying new measuring tools—the customer determines whether the efforts were worthwhile or not 9 © 2013 IFS
  • 10.
    CUSTOMER-FOCUSED HOW CAN IFSHELP? IFS Quality Assurance The aim of using IFS Quality Assurance is that it will help ensure that a company is focused on quality throughout their processes 10 © 2013 IFS
  • 11.
    CUSTOMER-FOCUSED QUALITY ASSURANCE Compliance •Used toidentify the Reference Standards which are relevant to each Business Area and to plan when each one will be audited. Audit •Carried out to ensure that the company has clearly defined procedures and that it complies with them. NonConformance Reporting (NCR) •Provides the method for investigation and follow-up of a Non Conformance with one or many Correction Actions Corrective Actions and Preventive Actions (CAPA) 11 © 2013 IFS •CAPAs focus on a systematic investigation of the root cause of a Non Conformance in an attempt to either: •prevent its recurrence (Corrective Action) OR •prevent its occurrence (Preventive Action)
  • 12.
  • 13.
  • 14.
    TOTAL EMPLOYEE INVOLVEMENT INTRODUCTION Allemployees participate in working toward common goals. Total employee commitment can only be obtained after fear has been driven from the workplace, when empowerment has occurred, and management has provided the proper environment. High-performance work systems integrate continuous improvement efforts with normal business operations. Selfmanaged work teams are one form of empowerment 14 © 2013 IFS
  • 15.
    TOTAL EMPLOYEE INVOLVEMENT HOWCAN IFS HELP ? IFS Project Management is the perfect solution to engage employees so that they are fully involved in the completed process from design through to production. This will allow the employees to positively impact quality throughout the lifetime of the project. 15 © 2013 IFS
  • 16.
    TOTAL EMPLOYEE INVOLVEMENT IFSPROJECT MANAGEMENT 16 © 2013 IFS
  • 17.
  • 18.
    PROCESS-CENTRED INTRODUCTION A fundamental partof TQM is a focus on process thinking. A process is a series of steps that take inputs from suppliers (internal or external) and transforms them into outputs that are delivered to customers (again, either internal or external). The steps required to carry out the process are defined, and performance measures are continuously monitored to detect unexpected variations in the process 18 © 2013 IFS
  • 19.
    PROCESS CENTRED HOW CANIFS HELP? IFS Corporate Performance Management supports the control process, including business planning, business follow-up, and analysis of business critical information, by providing an integrated strategic performance management and control system. 19 © 2013 IFS
  • 20.
    PROCESS CENTRED IFS CORPORATEPERFORMANCE MANAGEMENT 20 © 2013 IFS
  • 21.
    PROCESS CENTRED IFS CORPORATEPERFORMANCE MANAGEMENT 21 © 2013 IFS
  • 22.
  • 23.
    INTEGRATED SYSTEM INTRODUCTION Although anorganization may consist of many different functional specialties often organized into vertically structured departments, it is the horizontal processes interconnecting these functions that are the focus of TQM 23 © 2013 IFS
  • 24.
    INTEGRATED SYSTEM HOW CANIFS HELP? 24 © 2013 IFS
  • 25.
  • 26.
    CONTINUAL IMPROVEMENT INTRODUCTION A majorthrust of TQM is continual process improvement. Continual improvement drives an organization to be both analytical and creative in finding ways to become more competitive and more effective at meeting stakeholder requirements and expectations 26 © 2013 IFS
  • 27.
    CONTINUAL IMPROVEMENT HOW CANIFS HELP? IFS Change Management simplifies and speeds up change processes. It lets you receive, review, check, and approve changes before implementing change orders. Change Order Change Request Preliminary (receive /check)  Active (approval)  Processed  Cancelled      INTEGRATION TO  ANY IFS OBJECT  27 © 2013 IFS Preliminary Planned (analyzed) In Progress (approved) Performed Completed Cancelled
  • 28.
    CONTINUAL IMPROVEMENTS IFS CHANGEORDERS 28 © 2013 IFS
  • 29.
  • 30.
    FACT-BASED DECISION MAKING INTRODUCTION Inorder to know how well an organization is performing, data on performance measures are necessary. TQM requires that an organization continually collect and analyze data to improve decision making accuracy, achieve consensus, and allow prediction based on past history 30 © 2013 IFS
  • 31.
    FACT-BASED DECISION MAKING HOWCAN IFS HELP? IFS Business Intelligence strategy consists of two fundamental and interrelated parts: BI built-in BI by choice 31 © 2013 IFS
  • 32.
    FACT-BASED DECISION MAKING IFSBUSINESS INTELLIGENCE 32 © 2013 IFS
  • 33.
  • 34.
    COMMUNICATIONS INTRODUCTION During times oforganizational change, as well as part of day-to-day operation, effective communications play a large part in maintaining morale and in motivating employees at all levels. Communications involve strategies, method, and timeliness 34 © 2013 IFS
  • 35.
    COMMUNICATIONS HOW CAN IFSHELP? IFS Talk is a social media board so that whatever the users of IFS Applications need from each other, they can post onto the billboard, which holds a stream of the latest posts In appearance it is similar to the wall on Twitter or Facebook that users are accustomed to in their personal lives Can be used to target messages to different groups Updates can be made directly in IFS Talk or from any form within the application. 35 © 2013 IFS
  • 36.
  • 37.
  • 38.
    TOTAL QUALITY MANAGEMENT SUMMARY TotalQuality Management / TQM is an integrative philosophy of management for continuously improving the quality of products and processes. IFS fully supports TQM and its elements Customer-Focused Total Employee Involvement Process-centred Integrated System Continual Improvement Fact-based Decision Making Communications 38 APPS8 MAKES A DIFFERENCE © 2013 IFS
  • 39.
    TOTAL QUALITY MANAGEMENTIN IFS On-line Documentation Interactive Help Quality Assurance Approval Routings Delivery Performance Supplier Performance Warranty Management Scrap Analysis Inspection Results Returns FMEA Control Plans Change Control Document Management PDM Equipment MRB & Rework Analysis Support Center & Call Center Business Intelligence Reporting 39 © 2013 IFS KPI
  • 40.
    ANTONY BOURNE GLOBAL MANUFACTURINGINDUSTRY DIRECTOR Email LinkedIn Antony.Bourne@ifsworld.com IFS 40 © 2013 IFS
  • 41.
  • 42.
    www.IFSWORLD.com THIS DOCUMENT MAYCONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS. © 2013 IFS