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HAMON
Process Heat Exchangers
AIR-COOLEDHEATEXCHANGERS
Hamon in a few words
Hamon started its industrial
activities in Europe (Belgium and
France) a century ago and devel-
oped the cooling tower business.
Hamon spread its wings geo-
graphically in the seventies and
further consolidated the thermal
business in the nineties. Hamon
became a world leader in the
product lines it chose to be in,
respectively:
•	Wet cooling towers
•	Air-cooled heat exchangers
•	Air pollution control
•	Chimneys
With over 50 years of experience
in the field of heat exchange,
Hamon D’Hondt can address and
resolve all clients’ needs in air-
cooled heat exchange.
Hamon D’Hondt designs and
manufactures air-cooled heat
exchangers (ACHE) and finned
tubes and can offer their products
to chemical, petrochemical, pow-
er and heat recovery industries.
Hamon D’Hondt has developed
significant innovative technologies
in the design and fabrication of
high pressure equipment and in
the manufacturing of components
made with special materials such
as Titanium, Hastelloy, Incoloy,
Duplex, Super Duplex, Monel
and Nickel Alloys.
Thanks to its consolidated design
and manufacturing experience
combined with the adoption of
improved design and fabrication
concept, Hamon D’Hondt is
able to give a high technological
contribution to the completion of
industrial plants and implemen-
tation of energy programs world-
wide.
Hamon D’Hondt specialises in the
design and manufacture of the
following products for chemical,
petrochemical and power gener-
ation plants:
•	Air-cooled heat exchangers
(API 661)
•	Tube bundles
•	Aluminium finned tubes
•	High frequency and studded
welded finned tubes
The complete service starting from
thermal and mechanical engineer-
ing to the complete manufacture,
including the internal design and
supply of the main components
like finned tubes, fan hubs, fan
blades, etc, guarantees Hamon
D’Hondt supplies for the best
performance and efficiency.
Hamon D’Hondt has two facto-
ries: the main one in Fresnes-
sur-Escaut, France and a new one
in Jubail Industrial Area, Saudi
Arabia, to serve more specifically
the Middle East markets.
French factory
Hamon D’Hondt has a large fac-
tory in Fresnes / Escaut (France)
with a covered area of 17.550 m2
on a total surface of 115.000 m2
.
The workshops are equipped with
the most modern machinery for
proper manufacturing and control
of the complete air-cooled heat
exchangers.
Hamon D’Hondt facilities
Saudi Arabia factory
Hamon D’Hondt has a factory
in Jubail Industrial Area (Saudi
Arabia) with a covered area of
3.500 m2
on a total surface of
12.000 m2
.
The workshops in Saudi are
performing tube finning, bundle
assembly, air-cooled heat ex-
changer modularizing, and all
relevant tests (hydrotest, helium
leak testing, vibrations, noise...),
whereas the pressure parts
(headers) are being manufactured
in France and shipped to the
Jubail factory.
Hamon D’Hondt Middle East facilities
Air-cooled heat exchangers
The air-cooled heat exchangers
are mostly used when the plant
location and the ambient condi-
tions do not allow an easy and
economic use of other cooling
systems.
The most evident advantages of
air-cooled heat exchangers are:
•	No problem arising from ther-
mal and chemical pollution of
cooling fluids
•	Flexibility for any plant location
and plot plan arrangement
(installation over other units)
•	Reduction of maintenance costs
•	Easy installation by bolted
assembly
•	Lower environmental impact
than shell and tube heat ex-
changers thanks to the elimina-
tion of an auxiliary water supply
Hamon D’Hondt provides com-
plete aircooler units including
tube bundle assembly, motor-fan
groups, structure, access ladders
and walkways. Typical arrange-
ment can be forced draft, induced
draft, or air-recirculation unit.
Hamon D’Hondt also supplies
pre-assembled modules.
Typical components include
headers, finned tubes, and
motor-fan assembly.
Forced draft
Allows easier maintenance of the
fans. Fans deliver air at ambient
temperature with consequent
higher efficiency.
Induced draft
The plenum chambers are mount-
ed on top of the bundle and
protect the finned surface against
wind, rain, snow and partially hail.
The location of the fans also
ensures an optimum air distribu-
tion, limits air recirculation and
allows lower level at maintenance
walkway level. Fans deliver hot air.
Recirculated / Winterization
This feature is recommended for
special processes (hydrate pre-
vention..) and cold climates,
where it is advisable to provide
warm air by recirculation to pre-
vent freezing. The recirculation
may be achieved by means of
louvers, steam coils and variable
fans.
Air-cooled heat exchangers
Tube bundles tailor made
Hamon D’Hondt designs and
manufactures interchangeable
tube bundles using top perform-
ance equipment.
All types of air-cooled bundles can
be replaced with no alteration of
the heat exchange capacities and
are fully adaptable to existing
piping and existing structure.
The replacement bundles are
re-designed according to the latest
code editions and innovation
standards.
Retubing
Hamon D’Hondt performs the
re-tubing of tube bundles; this is
directly made in our workshops.
Hamon D’Hondt also manufac-
tures fully interchangeable finned
tubes.
Aluminium KLM type
KLM finned tubes are Hamon
D’Hondt proprietary development.
Manufacturing process
•	The fins are composed of an
aluminium or copper strip
tightly wound around the tube
•	The bases of the fins form a
perfect seal, thus offering total
protection to the underlying
tube
•	The tube and base of the fins
are simultaneously knurled
together, thus guaranteeing a
perfect fit between the fin and
the tube to provide optimum
heat exchange
Advantages of the KLM fin system
•	Tube protected against corrosion
•	Resistant to vibrations
•	May be used at temperature
up to 320°C (608°F)
•	Unique combination of high
thermal performance and
stress resistance with atmos-
pheric corrosion protection
•	KLM can favorably replace any
type of finned tubes
Aluminium finned tubes
Aluminium Extruded type
Manufacturing process
•	An aluminium muff is shrunk
onto a bare tube, which has
been carefully degreased first
•	The assembly is passed through
the machine by means of a set
of rotating disks
•	The compression of the disks
around the aluminium muff
results in the extrusion of the
aluminium around the base
tube, thus causing the forma-
tion of the fins
•	The pre-stressing of the alu-
minium muff means that the
fins are held perfectly around
the base tube
Advantages of the extruded
finning process
•	Tube protected against corrosion
•	Fins have extra rigidity
•	Heat transfer remains constant
•	May be used at temperatures
up to 300°C (572°F)
Aluminium Embedded “G” type
Manufacturing process
•	A groove is cut in the bare tube
by metal lifting
•	The strip is embedded under
tension into the groove and
pressure is applied to the lifted
metal to fix the fin
•	This manufacturing process
ensures that the fin is fixed
tightly to the tube, providing
optimum heat transfer
Advantages of “G” fins
•	Provides a perfect fit between
the fin and the tube
•	May be used at temperatures
up to 400°C (752°F)
Hamon D’Hondt produces a wide range of finned tubes (with aluminium fins) for all industrial sectors and
is fully equipped to test the contact between tube and fins ensuring the expected thermal performances
(pull and push test, ...).
For all products Hamon D’Hondt
offers a full scope of services
including engineering, procure-
ment, supply of complete units,
assistance at commissioning and
start-up.
Hamon D’Hondt also ensures
full after sales services:
•	Supply of spare parts (finned
tubes, plugs, gaskets, bearings,
fan blades, pulleys, motors..)
•	Trouble shooting or revamping
studies
•	Performance optimization
•	Re-tubing of bundles in our
workshop
Hamon D’Hondt provides all spare
parts for their products, either
from the ready stock (bearings,
fans, motors, plugs, gaskets, …)
or manufactured on demand
(header, finned tubes, bundles)
in compliance with the original
parts (all parts guaranteed except
wear parts).
Services
10
Our service is not limited to the
main and most frequent replace-
ments. We are available for any
kind of supply according or not
to our design; our experienced
team can help you implementing
and improving the performance
of your equipment.
A non-exhaustive list of the
products, which can be supplied
as complement of our units are:
•	Vibration switches
•	Vibration detectors
•	Bearings
•	Louvers
•	Positioners
•	Finned tubes
•	Collars, tubes supports
and any other parts as per your
needs.
The Hamon D’Hondt production
range covers all types of finned
tubes with aluminium fins, steel
fins, etc. The finning operations
are completely carried out in our
workshops and guaranteed by
our periodic production tests.
All tubes can be supplied with any
kind of exchanger tube material
and a wide choice of dimensions
and thicknesses.
Spare parts
Complete range of mechanical
parts such as:
•	Aluminium or plastic fan blades
•	Fan hubs
•	“V”, HTD, etc. pulleys type and
belts
•	Electric motors
•	Gearboxes
•	Other accessories
If not available from stock, can
be supplied within the shortest
time.
Among the most common spares
needed for the air-cooled heat
exchangers are plugs, gaskets and
belts, subjects to frequent wear.
Our well stocked warehouse put
at your disposal, standard mate-
rials and dimensions, nearly upon
immediate delivery.
Hamon D’Hondt can supply re-
placements of pressure parts for
air-cooled heat exchangers.
All pressure parts are supplied in
accordance with the same quality
assurance as the original equip-
ment and constructed following
all pertinent international Codes
and Regulations and certified,
when required, by the main
International Certification Bodies.
Re-tubing of tube bundles can
be made in our workshops.
A special care in the workshop
organization assures priority
during the manufacturing cycle
to guarantee short delivery terms.
11
Studded tubes
•	Studded tubes under Biraghi trade name
•	Automated studding equipment
•	All tubes and studs material combinations:
carbon, alloy and stainless steel
•	Main applications: petrochemical
•	Approved by the industry majors
Other activities
Welded finned tubes
•	High frequency welded finned tubes under Biraghi
trade name
•	Automated HF equipment
•	All tubes and fins material combinations:
carbon, alloy and stainless steel
•	Plain or segmented fins
•	Main applications: energy (i.e. HRSG) and
petrochemical (fired heaters)
•	Approved by the industry majors
HAMON D’HONDT
1524, rue de la Paix
59970 Fresnes sur Escaut
France
Tel: 	 +33 3 27 28 44 28
Fax:	 +33 3 27 28 44 00
info.hdh@hamon.com
HAMON D’HONDT MIDDLE EAST
Tareeg 128, Jubail Support Industrial Area
P.O. Box 1080 Jubail 31951
Kingdom of Saudi Arabia
Tel:	 +966 555 14 06 48
info.hdhme@hamon.com
www.hamon.com

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Phe brochure lr

  • 2. Hamon in a few words Hamon started its industrial activities in Europe (Belgium and France) a century ago and devel- oped the cooling tower business. Hamon spread its wings geo- graphically in the seventies and further consolidated the thermal business in the nineties. Hamon became a world leader in the product lines it chose to be in, respectively: • Wet cooling towers • Air-cooled heat exchangers • Air pollution control • Chimneys With over 50 years of experience in the field of heat exchange, Hamon D’Hondt can address and resolve all clients’ needs in air- cooled heat exchange. Hamon D’Hondt designs and manufactures air-cooled heat exchangers (ACHE) and finned tubes and can offer their products to chemical, petrochemical, pow- er and heat recovery industries. Hamon D’Hondt has developed significant innovative technologies in the design and fabrication of high pressure equipment and in the manufacturing of components made with special materials such as Titanium, Hastelloy, Incoloy, Duplex, Super Duplex, Monel and Nickel Alloys. Thanks to its consolidated design and manufacturing experience combined with the adoption of improved design and fabrication concept, Hamon D’Hondt is able to give a high technological contribution to the completion of industrial plants and implemen- tation of energy programs world- wide. Hamon D’Hondt specialises in the design and manufacture of the following products for chemical, petrochemical and power gener- ation plants: • Air-cooled heat exchangers (API 661) • Tube bundles • Aluminium finned tubes • High frequency and studded welded finned tubes The complete service starting from thermal and mechanical engineer- ing to the complete manufacture, including the internal design and supply of the main components like finned tubes, fan hubs, fan blades, etc, guarantees Hamon D’Hondt supplies for the best performance and efficiency.
  • 3. Hamon D’Hondt has two facto- ries: the main one in Fresnes- sur-Escaut, France and a new one in Jubail Industrial Area, Saudi Arabia, to serve more specifically the Middle East markets. French factory Hamon D’Hondt has a large fac- tory in Fresnes / Escaut (France) with a covered area of 17.550 m2 on a total surface of 115.000 m2 . The workshops are equipped with the most modern machinery for proper manufacturing and control of the complete air-cooled heat exchangers. Hamon D’Hondt facilities
  • 4. Saudi Arabia factory Hamon D’Hondt has a factory in Jubail Industrial Area (Saudi Arabia) with a covered area of 3.500 m2 on a total surface of 12.000 m2 . The workshops in Saudi are performing tube finning, bundle assembly, air-cooled heat ex- changer modularizing, and all relevant tests (hydrotest, helium leak testing, vibrations, noise...), whereas the pressure parts (headers) are being manufactured in France and shipped to the Jubail factory. Hamon D’Hondt Middle East facilities
  • 5. Air-cooled heat exchangers The air-cooled heat exchangers are mostly used when the plant location and the ambient condi- tions do not allow an easy and economic use of other cooling systems. The most evident advantages of air-cooled heat exchangers are: • No problem arising from ther- mal and chemical pollution of cooling fluids • Flexibility for any plant location and plot plan arrangement (installation over other units) • Reduction of maintenance costs • Easy installation by bolted assembly • Lower environmental impact than shell and tube heat ex- changers thanks to the elimina- tion of an auxiliary water supply Hamon D’Hondt provides com- plete aircooler units including tube bundle assembly, motor-fan groups, structure, access ladders and walkways. Typical arrange- ment can be forced draft, induced draft, or air-recirculation unit. Hamon D’Hondt also supplies pre-assembled modules. Typical components include headers, finned tubes, and motor-fan assembly.
  • 6. Forced draft Allows easier maintenance of the fans. Fans deliver air at ambient temperature with consequent higher efficiency. Induced draft The plenum chambers are mount- ed on top of the bundle and protect the finned surface against wind, rain, snow and partially hail. The location of the fans also ensures an optimum air distribu- tion, limits air recirculation and allows lower level at maintenance walkway level. Fans deliver hot air. Recirculated / Winterization This feature is recommended for special processes (hydrate pre- vention..) and cold climates, where it is advisable to provide warm air by recirculation to pre- vent freezing. The recirculation may be achieved by means of louvers, steam coils and variable fans. Air-cooled heat exchangers
  • 7. Tube bundles tailor made Hamon D’Hondt designs and manufactures interchangeable tube bundles using top perform- ance equipment. All types of air-cooled bundles can be replaced with no alteration of the heat exchange capacities and are fully adaptable to existing piping and existing structure. The replacement bundles are re-designed according to the latest code editions and innovation standards. Retubing Hamon D’Hondt performs the re-tubing of tube bundles; this is directly made in our workshops. Hamon D’Hondt also manufac- tures fully interchangeable finned tubes.
  • 8. Aluminium KLM type KLM finned tubes are Hamon D’Hondt proprietary development. Manufacturing process • The fins are composed of an aluminium or copper strip tightly wound around the tube • The bases of the fins form a perfect seal, thus offering total protection to the underlying tube • The tube and base of the fins are simultaneously knurled together, thus guaranteeing a perfect fit between the fin and the tube to provide optimum heat exchange Advantages of the KLM fin system • Tube protected against corrosion • Resistant to vibrations • May be used at temperature up to 320°C (608°F) • Unique combination of high thermal performance and stress resistance with atmos- pheric corrosion protection • KLM can favorably replace any type of finned tubes Aluminium finned tubes Aluminium Extruded type Manufacturing process • An aluminium muff is shrunk onto a bare tube, which has been carefully degreased first • The assembly is passed through the machine by means of a set of rotating disks • The compression of the disks around the aluminium muff results in the extrusion of the aluminium around the base tube, thus causing the forma- tion of the fins • The pre-stressing of the alu- minium muff means that the fins are held perfectly around the base tube Advantages of the extruded finning process • Tube protected against corrosion • Fins have extra rigidity • Heat transfer remains constant • May be used at temperatures up to 300°C (572°F) Aluminium Embedded “G” type Manufacturing process • A groove is cut in the bare tube by metal lifting • The strip is embedded under tension into the groove and pressure is applied to the lifted metal to fix the fin • This manufacturing process ensures that the fin is fixed tightly to the tube, providing optimum heat transfer Advantages of “G” fins • Provides a perfect fit between the fin and the tube • May be used at temperatures up to 400°C (752°F) Hamon D’Hondt produces a wide range of finned tubes (with aluminium fins) for all industrial sectors and is fully equipped to test the contact between tube and fins ensuring the expected thermal performances (pull and push test, ...).
  • 9. For all products Hamon D’Hondt offers a full scope of services including engineering, procure- ment, supply of complete units, assistance at commissioning and start-up. Hamon D’Hondt also ensures full after sales services: • Supply of spare parts (finned tubes, plugs, gaskets, bearings, fan blades, pulleys, motors..) • Trouble shooting or revamping studies • Performance optimization • Re-tubing of bundles in our workshop Hamon D’Hondt provides all spare parts for their products, either from the ready stock (bearings, fans, motors, plugs, gaskets, …) or manufactured on demand (header, finned tubes, bundles) in compliance with the original parts (all parts guaranteed except wear parts). Services
  • 10. 10 Our service is not limited to the main and most frequent replace- ments. We are available for any kind of supply according or not to our design; our experienced team can help you implementing and improving the performance of your equipment. A non-exhaustive list of the products, which can be supplied as complement of our units are: • Vibration switches • Vibration detectors • Bearings • Louvers • Positioners • Finned tubes • Collars, tubes supports and any other parts as per your needs. The Hamon D’Hondt production range covers all types of finned tubes with aluminium fins, steel fins, etc. The finning operations are completely carried out in our workshops and guaranteed by our periodic production tests. All tubes can be supplied with any kind of exchanger tube material and a wide choice of dimensions and thicknesses. Spare parts Complete range of mechanical parts such as: • Aluminium or plastic fan blades • Fan hubs • “V”, HTD, etc. pulleys type and belts • Electric motors • Gearboxes • Other accessories If not available from stock, can be supplied within the shortest time. Among the most common spares needed for the air-cooled heat exchangers are plugs, gaskets and belts, subjects to frequent wear. Our well stocked warehouse put at your disposal, standard mate- rials and dimensions, nearly upon immediate delivery. Hamon D’Hondt can supply re- placements of pressure parts for air-cooled heat exchangers. All pressure parts are supplied in accordance with the same quality assurance as the original equip- ment and constructed following all pertinent international Codes and Regulations and certified, when required, by the main International Certification Bodies. Re-tubing of tube bundles can be made in our workshops. A special care in the workshop organization assures priority during the manufacturing cycle to guarantee short delivery terms.
  • 11. 11 Studded tubes • Studded tubes under Biraghi trade name • Automated studding equipment • All tubes and studs material combinations: carbon, alloy and stainless steel • Main applications: petrochemical • Approved by the industry majors Other activities Welded finned tubes • High frequency welded finned tubes under Biraghi trade name • Automated HF equipment • All tubes and fins material combinations: carbon, alloy and stainless steel • Plain or segmented fins • Main applications: energy (i.e. HRSG) and petrochemical (fired heaters) • Approved by the industry majors
  • 12. HAMON D’HONDT 1524, rue de la Paix 59970 Fresnes sur Escaut France Tel: +33 3 27 28 44 28 Fax: +33 3 27 28 44 00 info.hdh@hamon.com HAMON D’HONDT MIDDLE EAST Tareeg 128, Jubail Support Industrial Area P.O. Box 1080 Jubail 31951 Kingdom of Saudi Arabia Tel: +966 555 14 06 48 info.hdhme@hamon.com www.hamon.com