A brief outlook on the automated chemical dosing equipment + chemical solution preparation systems used for chemical application. Effective fluid dynamics and flow control mechanism along with pump safety features will hold its strength in the world of chemical application industry.

1. INTRODUCTION

2. ABOUT US
W E H AVE BEEN P ROUDL Y P ROVI DI N G
• CH EMI CAL DOSI N G EQUI P MEN T`S
• CH EMI CAL SOL UTI ON P REP ARATI ON SYSTEM`S
• I N TEGRATED P REP ARATI ON & DOSI N G EQUI P MEN T
• SERVI CES TO OP TI MI ZE P ROCESS EFFI CI EN CY
WE SPECIALIZE IN PROVIDING SOLUTIONS TO :
 PAPER MANUFACTURING INDUSTRY
 WASTE WATER TREATMENT

3. DOSING EQUIPMENT
AP P L I CATI ON :
STOCK P REP ARATI ON – P AP ER MAN UFACTURI N G I N DUSTRY
• “PLUG & PLAY” WORKING OF THE DOSING UNIT
• WIDE RANGE OF DOSING CAPACITY
• CUSTOMIZATION ON REQUEST
• DCS COMPATIBLE
• NO MOUNTING WORK TO BE DONE BY CLIENT
• AUTOMATED WORKING IMPROVES EFFICIENCY
• ALL DOSING SKIDS ARE DESIGNED KEEPING IN LINE TO THE OPERATING CONDITION
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4. DOSING EQUIPMENT
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WORKING +
STAND-BY
PUMP
ONLINE FLOW
MEASUREMENT
ASSURED
FLOW RATE
OF THE
CHEMICAL
SOLUTION
ONLINE
DILUTION
THROUGH
STATIC MIXER
TO PREVENT DRY
RUNNING OF
SCREW PUMP
PREVENTS DAMAGE
AGAINST BACK
PRESSURE
KEY FEATURES
SAFE T Y G UAR D

5. PREPARATION UNIT
• POWDER POLYMER SOLUTION PREPARATION
• LIQUID POLYMER SOLUTION PREPARATION
• POWDER BASE CHEMICALS
• LIQUID BASE CHEMICALS
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A P P L I C A T I O N :
S T O C K P R E P A R A T I O N – P A P E R M A N U F A C T U R I N G I N D U S T R Y
P O L Y E L E C T R O L Y T E P O W D E R / L I Q U I D – W A S T E W A T E R T R E A T M E N T I N D U S T R Y

6. 6
HOPPER
PRE-
WETTING
ASSEMBLY
PREPARATION
TANK
SERVICE
TANK
LOW/HIGH LEVEL
ALARM FOR
HOPPER
LOW/HIGH LEVEL
ALARM FOR
SERVICE TANK
KEY FEATURES
SAFE T Y G UAR D
ONLINE CONCENTRATION CONTROL
THE USER IS REQUIRED TO PUNCH THE DESIRED GPL
ON THE TOUCHSCREEN OF THE CONTROL PANEL, THE
SYSTEM WOULD SELF-CALIBRATE ITS FUNCTIONING TO
ACHIEVE THE DESIRED SOLUTION CONCENTRATION.
NO MANUAL INTERVENTION
POWDER POLYMER
TO SWELL EACH GRANULE OF POWDER POLYMER
LIQUID POLYMER
ONLINE PREPARATION OF GPL
PREPARATION UNIT

7. INTEGRATED
PREPARATION & DOSING
A P P L I C A T I O N :
S T O C K P R E P A R A T I O N – P A P E R M A N U F A C T U R I N G I N D U S T R Y
P O L Y E L E C T R O L Y T E P O W D E R / L I Q U I D – W A S T E W A T E R T R E A T M E N T I N D U S T R Y
• POWDER POLYMER SOLUTION PREPARATION
• LIQUID POLYMER SOLUTION PREPARATION
• POWDER BASE CHEMICALS
• LIQUID BASE CHEMICALS
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DOSING
SECTION
PREPARATION
SECTION
SINGLE POINT
CONTROL & OPERATION

8. 8
KEY FEATURES
PREPARATION
SECTION
• HOPPER
• PRE-WETTING
ASSEMBLY
• PREPARATION TANK
• SERVICE TANK
DOSING SECTION
• DOSING PUMP
• FLOW METER
• FILTER
• ONLINE DILUTION
INTEGRATED
PREPARATION & DOSING

9. FR
ADVANTAGE OF INTEGRATED
PREPARATION & DOSING EQUIPMENT
EASE O F USE
UNIFO RMIT Y IN O PERAT IO N
SINGLE PO INT C O NT RO L O N END T O END C YC LE
LIQUID POLYMER / CHEMICAL
• PRE-WETTING
Maximizing liquid polymer activation requires that
high, non-damaging mixing energy be applied to the
neat, concentrated polymer
• This system self calibrates the flow of as-such
liquid polymer which would achieve the
desired concentration of the prepared
solution.
• No manual efforts are required in this entire
process
POWDER POLYMER / CHEMICAL
• PRE-WETTING
To optimize a dry polymer's performance, it is
essential to effectively wet each individual particle of
polymer.
• Pre-Wetting® assembly swells each granule of
as-such powder polymer in a water cyclone.
• No manual efforts are required in this entire
process
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10. FR
FEATURES
TRAN SP AREN CY I N OP ERATI ON
REAL TIME DISPLAY OF :
• FRESH WATER PIPELINE PRESSURE
• HOPPER CAPACITY
• SOLUTION CONCENTRATION (GPL)**
• PREPARATION TANK LEVEL
• SERVICE TANK LEVEL
• OPERATION OF AGITATORS (ON/OFF)
• DOSING FLOW RATE (LPH)**
• ACTUAL FLOW RATE OF PREPARED SOLUTION
• INJECTION LINE PIPELINE PRESSURE
• ALARM SCREEN – LOGS ALL SAFETY TRIGGERS WITH CAUSE
** PARAMETERS TO BE DEFINED BY THE OPERATOR
ALL OTHER OPERATIONS ARE SELF CALLIBRATED
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11. CUSTOMISED EQUIPMENT
• “PLUG & PLAY” WORKING OF THE DOSING UNIT
• PUMP SELECTION AS PER THE OPERATIONAL REQUIREMENT
• NO MOUNTING WORK TO BE DONE BY CLIENT
• EXTENSIVE DISCUSSION TO HELP PROVIDE THE BEST SOLUTION
• WE ENSURE TO PROVIDE REQUIRED SAFETY MECHANISM TO PREVENT ANY FUNCTIONAL
DAMAGE
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12. FR
CUSTOMISED DOSING
EQUIPMENT
W E UN DERSTAN D COMP L EX OP ERATI ON S DEMAN D TAI L OR MADE SOL UTI ON `S
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W E H A V E B E E N P R O V I D I N G P R O C E S S D R I V E N S O L U T I O N ` S T O O U R C L I E N T ` S
W I T H K E Y F O C U S O N T H E I R U N I Q U E R E Q U I R E M E N T S

13. HYPO-BIOCIDE DOSING
• AUTOMATED DILUTION & DOSING OF BIOCIDE & HYPO
• AUTOMATED FLUSHING (PRE & POST DOSING)
• OPERATOR DEFINED TIMER FOR DOSING & FLUSHING SEQUENCE
• ONLINE pH SENSOR WITH DISPLAY OF THE FINAL DOSED SOLUTION
• HYPO, BIOCIDE & WATER RATIO CAN BE MODIFIED AS PER OPERATING CONDITION
• FLEXIBLE SELECTION OF OPERATIVE NUMBER OF DOSING OUTLET
• PASSWORD PROTECTED CONTROL TOUCHSCREEN
• ALARM SAFETY
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FRESH WATER
FLOW
VARIATION
IN AN EVENT OF
BUILD UP OF
BACK PRESSURE
SAFE T Y G UAR D

14. CHEMICAL HOLDING TANK
• MOC – SS / MS
• EPOXY PAINT
• AGITATOR - OPTIONAL
• RPM OF AGITATOR CAN BE USER DEFINED (WITHIN OPERATING RANGE)
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15. PROJECTS
GREENFIELD & BROWNFIELD
WE TAKE PRIDE IN EXECUTING GREENFIELD & BROWNFIELD
PROJECTS FOR PAPER MANUFACTURING INDUSTRY WHO HAVE
REVITALIZED THEIR STOCK PREPARATION SECTION
OUR DELIVERABLES
• RESPONSIBLE FOR ALL CHEMICAL`S USED AT STOCK PREPARATION
• DESIGNING & COMMISSIONING OF CHEMICAL PREPARATION EQUIPMENTS AS PER REQUIREMENT
• INCLUDES SERVICE TANK / INTEGRATION OF SERVICE TANK WITH STAND ALONE DOSING SKID
• DESIGNING & COMMISSIONING OF CHEMICAL DOSING EQUIPMENTS AS PER REQUIREMENT
• INCLUDES CUSTOMIZED INTEGRATED PREPARATION & DOSING EQUIPMENTS
• INTEGRATION OF THE EACH DOSING EQUIPMENT WITH THE DCS
• OPERATIONAL RESPONSIBILITY ALONG WITH CONSULTATION ON LAYOUT DESIGN
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16. Thank You.
GAURAV SHARMA
+91- 81307-40040
info@onyxsystems.in
www.onyxsystems.in