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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 257
ERGONOMICS AND OCCUPATIONAL HEALTH IN CONSTRUCTION
WORKER CERTIFICATION IN INDONESIA
Tuti Sumarningsih1
, M. Agung Wibowo2
1
Lecturer, Civil Engineering and Planning, Islamic University of Indonesia, Yogyakarta, Indonesia
2
Lecturer, Civil Engineering, Diponegoro University, Semarang, Indonesia
Abstract
In order to improve the professionalism of the construction workforce, Indonesian government through the Institute of
Development Construction Services perform certification for experts named Competency Standards Expert (CSE) and skilled
labor named Competency Standards Skilled (CSS) which are based on the Indonesian National Competence Standard (INCS).
There are three competencies listed in INCS, namely general competency, core competencies, and competence option. In general
competency containing the Occupational Health and Safety (OHS), ergonomics is not included as an element of competence that
must be possessed, eventhough ergonomics is closely related to occupational health. In this study the aspects of ergonomics is
examined in the form of muscle pain (musculoskeletal disorder), and remedial efforts are made by improving the work method to
met the principle of ergonomics to reduce the occurrence of such complaints. The results showed that ergonomic working methods
can reduce muscle pain complaints on the work of masonry, plaster, ceramic, and painting significantly.
Keywords: competence certification, INCS, ergonomics, muscle pain complaints.
-------------------------------------------------------------------***---------------------------------------------------------------------
1. BACKGROUND
The Construction Development Agency of Public Works
Ministry of Indonesia noted the number of construction
workers in Indonesia reached 6.3 million people. Of these
10% are experts, 30% are skilled workers, and 60% are non
skilled worker. Of 630,000 experts only about 125,000
people who have certificates and of nearly 2 million skilled
workers only 380,000 people were certified (Goeritno,
2013).
Under Law No. 18 of 1999 on Construction Services and
Government Regulation No. 28 in 2000, a group of experts
required to have a certificate of Competency Standards
Expert (CSE) and a group of skilled manpower required to
have a certificate of Competency Standards Skilled (CSS).
These certification are based on the Indonesian National
Competence Standard (INCS), given to the construction
workforce through certification tests conducted by the
National Construction Services Development Board.
The Competence Development and Training Construction
Center of Public Works Ministry has produced more than
110 Indonesian National Competence Standard (INCS) in
the field of construction that the emphasis on improving the
quality and professionalism of labor to be absorbed by the
construction labor market (Pratiwi, 2012). In the INCS,
Occupational Health and Safety (OHS) is categorized as a
general competency, which means has to be owned by
anyone who wants to obtain INCS certificate. On INCS,
three competence elements in the OHS are (1) recognize the
signs of OHS, (2) preparing personal protective equipment
(PPE), (3) using a personal protective equipment (PPE), and
(4) perform first aid of the accident (FAA).
The four elements of OHS competence in INCS not covered
aspects of ergonomics, eventhough ergonomics closely
related to occupational safety and health. Non ergonomic
way of working will cause excessive workloads so that
productivity is not the maximum, it can even cause
musculoskeletal disorder/muscle injury (Muslimah, et al,
2006).
In the Law No. 23 of 1992 on Health, in Article 23
concerning occupational health, it is mentioned that effort to
occupational health shall be held at each workplace,
especially the workplace that have huge health hazard for
workers, so that workers can work in a healthy without
endangering their self and the people around them, to obtain
optimal productivity, in line with labor protection program.
Riyadina (2008) in his study of industrial workers in the
Industrial Area Pulogadung, Jakarta, with 950 samples
found that complaints of muscle pain experienced by a row
of which the highest is the garment industry workers
(65.2%), the printing industry (63%) and construction
industry (60%).
2. RESEARCH PURPOSES
The purposes of this study are :
[1]. Knowing how not ergonomic work method cause
problems on the health of construction workers.
[2]. Improving the health of construction workers by
applying ergonomic work method.
3. LITERATURE REVIEW
Ergonomics is the science, art and technology to harmonize
the tools, methods and work environment of the human
capabilities and limitations in activities and work, so that
people can work optimally without the bad influence of his
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 258
work (Tarwaka et al., 2004; Abdillah, 2013). Adverse
effects of the activity or occupation by humans include
muscle pain until the damage to the joints, ligaments, and
tendons called musculoskeletal disorders or MSDs
(Grandjean, 1993; Fatimah, 2012; Yusnani, 2012).
Skeletal (frame) muscle including the muscles of the neck,
shoulders, arms, hands, fingers, back, waist, and bottom
muscles (legs). Most injuries suffered by workers is lower
back muscles (low back pain / LBP). Complaints skeletal
muscle occurs due to excessive muscle contraction caused
by heavy workload in long loading time. If muscle
contraction exceeds 20% of maximum muscle strength,
blood circulation to the muscles is reduced in proportion to
the level of contraction that influenced by the amount of
force to be deployed. Decreased oxygen supply to the
muscles cause carbohydrate metabolism disturbed and as a
result there has inhibited the accumulation of lactic acid that
causes muscle pain (Suma'mur, 1989; Fatimah, 2012).
Musculoskeletal disorders caused by three things: (1)
excessive stretching, (2) repetitive activities, and (3)
working position is not natural. Not natural work position is
working position that causes the position of the body parts
away from the natural position, such as the movement of
hands raised, backs bent, and head raised. The more distant
parts of the body position of the center of gravity of the
body, the higher the risk of skeletal muscle complaints.
One instrument to determine the parts of muscle
experiencing musculoskeletal complaints is Nordic Body
Map/NBM (Corlett, 1992 in Tarwaka, et al, 2004) as shown
in Figure 1. By looking at and analyzing the body map
(NBM), can be known types muscle complaints experienced
by workers, and corrective action needed.
Figure 1. Nordic Body Map (Corlett, 1992)
Muscle injury can be caused by wrong working position or
wrong way to lift weights. In the construction project
workers perform various work in a standing position, sitting,
bending, or squat. Lifting and carrying the load is very much
types of work performed by construction workers.
According Sutalaksana (2000) quoted Tarwaka, et al.
(2004), standing is alert position physically and mentally, so
that workers can work faster, stronger, and meticulous.
Nevertheless standing position more tiring work, and the
energy expended 10% - 15% compared to sitting. Working
in a standing position can cause a buildup of blood and body
fluids in the feet, and this will increase if the worker does
not wearing shoes/footwear in appropriate shape and size
(Santoso, 2004).
Grandjean (1993) found work in a sitting position has two
advantages that reduce the load on feet, and reduce energy
consumption for blood circulation. However, sitting work
position for too long can cause abdominal muscles become
soft and curved spine so that workers feel more tired
(Tarwaka, et al., 2004). In the sitting position, skeletal
muscle and spine (vertebrae), especially in the waist should
be held down by the back of the chair in order to avoid back
pain. According to Nurmianto (1998) cited by Santoso
(2004), the pressure on the spine will increase to 140%
when sitting in a tense and rigid position, and 190% when
sitting is done by bending forward.
Squatting and bending working position is a position that is
unnatural and will lead to high fatigue caused due to static
loads. Working with bending position of the body without
supporting material requires the physical energy of 3
kcal/min as shown in Figure 2. Working with squatting
position or bending the knee with partial body weight
supported by one hand requires less energy, ie 2 Kcal / min
(McCormick, 1979; Wignjosoebroto, 2003).
Figure 2. Energy Required At Work Position Bending and
Squat (McCormick, 1979)
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 259
The position of the body when lifting weights also
determine the type of muscle that works as well as injuries
that may occur (Oborne, 1987). Figure 3 shows three ways
of clicking weights. Figure (a) from squatting position the
load is lifted by lifting the thighs. By this way the most over
worked muscle is the muscle of the thigh. Figure (b) from a
squatting position, backs lifted first and the load is lifted.
Here the thigh muscles and back muscles work together. In
Figure (c) a load lifted from a standing position by means of
bending the back. In this way the whole load is supported by
the back muscles.
(a) (b) (c)
Figure 3. Three ways to lifting weights
Wrong way of lifting weights will cause pain in the
vertebrae. When someone lifting weights with a bow, a large
pressure occurs at the waist as a result of force lever
(Suma'mur, 1989). On the activity of lifting and carrying the
burden should be placed as close as possible to the vertical
line of gravity of the body. Thus the moment of force does
not occur in the body and can avoid static muscle activity
unnecessary.
The load on the spine increases from top to bottom, and the
heaviest load occurs in the joints of the lumbar spine. The
wayof lifting weights with the spine slant will cause heavy
pressure on the joints of the spine, which will result in spinal
pain (back pain). The effect of pressure on the vertebrae
caused by lifting load is illustrated in Figure 4.
Wrong Right
Figure 4. The way of lifting load and the pressure effect on
the vertebrae
Carrying load by wearing a sling is better than carrying the
load on the back, because there will cause a static
contraction in the muscles of the abdomen. Carrying a light
load on the right and left hand is better than carrying
a heavy load with one hand. Carrying heavy loads on both
hands is not recommended because it will make the muscles
of the shoulder and upper arm stretched. Weight limit that is
allowed for the continuous carrying is 15-18 kg for adult
men and 10 kg for adult woman (Suma'mur, 1989).
4. RESEARCH METHODS
The study was conducted in Yogyakarta, Indonesia, with the
object of study are 30 masonry and plaster workers, 22
ceramic workers, and 24 painting workers. Research for
masonry and plaster work was conducted over 11 months on
the construction project of Panembahan Senopati Bantul
District Hospital, the construction of College Building of
Yogyakarta State University, and the construction of
Religion Yogyakarta Courthouse. Research for ceramic
work was conducted in 2011 in the construction of the
Central Library of Indonesian Islamic University, and
research for the painting work was carried out in May 2013
in several housing in Yogyakarta.
Data were collected by recording the workers by handy
video camera to learn the position and movement of the
worker’s body. To determine muscle complaints occur, the
workers are shown pictures of Nordic Body Map (NBM)
and they were asked to provide an assessment in accordance
with the given criteria, namely the LP (Little Pain = 1), P
(Pain = 2), and VP (Very Pain = 3). This value is then
averaged to obtain a general overview of the complaints
musculoskeletal experienced workers.
5. RESULTS AND ANALYSIS
The results of interviews with workers using reference
Nordic Body Map (Figure 1) shown that the average worker
is experiencing fatigue and muscle pain in the waist, back,
neck, upper arms, thighs, and calves. Fatigue is felt after
worker working with a squatting position and bent in a long
time. Workers with over 40 years of age tend to have more
muscle complaints on waist, back, neck, and shoulders.
To reduce fatigue due to working positions that are not
natural, improvements is made by put the material on the
table or pedestal, so that when the work field has reached a
height of 0.75 meters above and the workers have to work in
a standing position, the workers do not have to bend down
to pick up the material. The layout of the material is also
arranged by applying the principles of motion economy. In
the work of masonry, brick placed on the left and mortar on
the right, so that workers do not need to rotate the body at
the time of pick up and put up a brick. Likewise, the method
applied in plaster, ceramic, and painting work.
If the height of the working field has more than 1.5 meters
above ground level or work platform, the worker must reach
upward to reach areas of work. Reaching upward movement
in addition to inefficient, requiring more power, will also
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 260
lead to a higher muscle fatigue in particular bicep. Based on
research by Tichaeur (in Grandjean, 1993), optimal results
with minimal energy requirements is achieved at the
position of the upper arm form an angle of 8o
- 23o
with the
body.
If the field work has reached a height of about 1.50 meters,
then the worker must lift the arm higher, which results in the
upper arm form an angle greater than 23o
. Thus the height of
the field work must be limited so that workers can still work
comfortably and well productivity.
Figure 5 shows a pair of ceramic workers working with a
squatting position that will cause fatigue in the muscles of
the back, hips, thighs, and calves. Squatting position is
improved by giving a pedestal sitting so that the workers
body weight can be supported evenly and muscle pain can
be reduced (Figure 6).
Figure 5. Floor Ceramic Work
Figure 6. Pedestal SittingTo Flatten Body Burden
For standing position, the material is placed on the pedestal
(Figure 7). The material is placed on the right and left of the
workers, so that workers can work by activating both hand
sequally, without bending or twisting the body to take the
required material.
Figure 7. The ceramics dan mortar are placed on the
pedestal
In painting work, the most uncomfortable position of the
body is the ceiling painting, because the position of the head
should always up so muscular number 1 (neck) experienced
fatigue. Muscles numbers 2 and 3 (shoulder) and muscle
number 4 and 6 (arm) also experience fatigue due to the
position of the arm is always lifted up and withstand load
(Figure 8). Improving method is done by placing paint on
top of the pedestal so that the worker hands do not support
the weight, and workers standing on a solid foundation so
that the position of the body is more stable. The body facing
the field are painted so that workers do not need to rotate the
body that lead to back and waist muscles twisted (Figure 9).
Figure 8. Body Position Not Natural
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 261
Figure 9. Body Position Without Overload
Musculoskeletal grievances felt by workers is not the same,
influenced by age, body weight, body size, smoking habits,
physical fitness, physical strength, working position, and the
length of their work at the working position, which is
unnatural. Summary of complaints due to musculoskeletal
experienced by workers on the masonry work, plaster work,
ceramic work, and painting work on the initial conditions
and the improve methods, as well as a decrease in
complaints due to improved working methods shown in
Table 1
Table 1. Muscle Pain ComplaintsBy Workers
Type
The
Work
Working Conditions
Complaints On Any Type Muscles
(1)
Neck
(2&3)
Shoulder
(4&6)
Sleeve
(5)
Backs
(7)
Waist
(8)
Pelvis
(9)
Pelvis
(18&19)
Thigh
(20&21)
Knee
(22&23)
Calf
Bricks
&
Plaster
Initial Condition 0,56 0,16 1,26 1,20 1,56 1,76 0,13 0,43 1,03 -
Improve Method 0,22 0,04 0,26 0,13 0,56 0,86 0,04 0,17 0,30 -
Complaints Decrease(%) 64,3 75,0 77,6 85,7 72,4 60,2 76,9 55,8 58,2 -
Ceramic
Initial Condition 0,45 0,95 0,59 1,64 1,77 1,18 1,82 0,95 1,14 0,86
InproveMethod 0,23 0,63 0,27 0,41 0,45 0,36 0,68 0,32 0,27 0,36
Complaints Decrease (%) 52,3 34,7 51,8 74,4 74,8 68,4 63,0 68,4 74,5 58,1
Painting
Initial Condition 2,13 1,87 1,66 0,96 0,71 0,83 0,66 0,75 0.54 -
Improve Method 1,00 0,58 0,67 0,33 0,37 0,54 0,38 0,42 0,25 -
Complaints Decrease (%) 52,3 68,8 59,8 67,8 45,6 36,8 40,2 44,8 52,1 -
From Table 1 we can notice a significant decline in muscle
complaints. Three types of muscle complaints that most
often found on the masonry and plaster work are muscular
number 4 and 6 (arm), muscle number 5 (back), muscle
number 7 (waist), and muscle number 8 (pelvis). Decrease
complaint after improve method is applied are : on the arm
muscles 77.6%, back muscles 85.7%, lumbar muscle 72.4%,
and pelvic muscles 60.22%.
In the work of ceramic, the highest muscle complaints occur
in the muscles number 5 (back), muscle number 7 (waist),
muscle number 8 (pelvis), muscle number 9 (pelvis), and
muscles number 20 and 21 (knee). Decrease complaint to
the back muscles after being applied improve method
amounted to 74.4%, waist muscles74.8%, pelvic muscles
68.4% and and knee muscles63%, 74.5%.
In painting work, most muscle complaint is muscle number
1 (neck), muscle number 2 and 3 (shoulder), muscle number
4 and 6 (arm), and muscle number 5 (back). Decrease
complaint after repair method is applied on the neck muscles
is at 52.3%, shoulder muscles 68.8%, arm muscles 59.8%,
and back muscles 67.8%.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 262
From interviews with workers, it is known that in the initial
conditions before the improve method applied, many
workers complain of muscle pain (musculoskeletal disorder)
in the muscles of the back, waist, hips, thighs, calves, and
knees with the level of complaints 'little pain', 'pain', and
'very pain'. This indicates that the working methods used is
not good when viewed from the aspect of ergonomics. After
improved work method applied by putting material on the
table/footstool and adjust the material in order to achieve
economic movement, also provide pedestal sitting to avoid
squatting position, muscle pain reduced.
Of the 10 complaints of workers perceived muscle as shown
in Table 1, shown 5 complaints most widely felt in the work
of masonry and plaster, ceramic, and painting. Decreased
muscle pain complaints are shown in Table 2. In this case
the value 1 = a little pain, 2 = pain, and 3 = very pain.
Table 2. Decrease Complaints of Musculoskeletal After Improve Work Method Applied
Type of The Work Muscle Type
Complaints Musculoskeletal
Initial
Condition
Improve
Work Method
Decrease
Bricks &
Plaster Work
Sleeve 1,26 0,26 77,6 %
Back 1,20 0,13 85,7 %
Waist 1,56 0,56 72,4 %
Pelvis 1,76 0,86 60,2 %
Knee 1,03 0,30 58,2 %
Ceramic Work
Back 1,64 0,41 74,4 %
Waist 1,77 0,45 74,8 %
Pelvis Above 1,18 0,36 68,4 %
Pelvis down 1,82 0,68 63,0 %
Knee 1,14 0,27 74,5 %
Painting Work
Neck 2,13 1,00 52,3 %
Shoulder 1,87 0,58 68,8 %
Sleeve 1,66 0,67 59,8 %
Back 0,96 0,33 67,8 %
Application of the principles of ergonomics in the work
place and in the workings will make workers can work
safely, comfortably, efficiently and effectively, in order to
achieve high productivity. In addition to quality, cost and
time (which is closely linked to productivity), construction
project objectives also include Occupational Health and
Safety (OHS). Occupational Health and Safety is the rights
of workers, and it is set in Act No. 1 of 1970.
At this time certification in OHS Construction Expert
already implemented, which is an integral part of the
construction labor certification in Indonesia conducted by
the National Construction Services Development Board.
Understanding of ergonomics should be one of the
competencies included in the codification of competence
OHS construction field. In the Indonesian National
Competence Standard (INCS), the implementation of
Occupational Health and Safety (OHS) is categorized as a
general competency, which means it must be owned by
anyone who wants to obtain a certificate INCS. However,
the ergonomics are not logged in competence elements.
When viewed on INCS, the four elements in the OHS
competence are (1) recognize the signs OHS, (2) preparing
personal protective equipment (PPE), (3) using a self
protective equipment (PPE), and (4) perform first aid the
accident (FAA).
Besides not include ergonomics in the codification of
competence, INCS also not incorporate productivity as their
competency in the labor certification. Supposedly, to obtain
a Competency Standards Skilled (CSS), besides having the
ability to do a certain job fields, one also must have a certain
level of productivity in the work. Without productivity
standards that must be met in a labor certification, company/
party service users will employ certified workforce has no
guarantee of how long it takes by the labor force to finish
the job. Service users also can not make a claim if it turns a
certified workforce has low productivity, although qualified
in terms of quality. In other words, the INCS only applying
qualitative standards, but do not have a quantitative
standard.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 263
6. CONCLUSION
[1]. Work method that does not pay attention to ergonomic
principles lead to worker health problems, namely
muscle pain (musculosceletal disorder) at various
levels of severity.
[2]. By improving work method to meet ergonomic
principles, muscle pain experienced by workers
decreased significantly.
7. ADVICE AND FEEDBACK
Company of construction is expected to pay more attention
to the health of construction workers by giving
understanding to the field supervisors, foremen, and workers
about the importance of applying the principles of
ergonomics to prevent health problems of workers
particularly those related to muscle pain.
In the codification of competence INCS ergonomic aspects
should be included and be an important part of general
competence with regard to the implementation of
Occupational Health and Safety (OHS).
ACKNOWLEDGEMENT
The author gratefully acknowledge Islamic Indonesian
University (UII) for giving financial support for this
research project.
REFERENCES:
[1]. Abdillah (2013) “Analisis Postur Kerja Dengan
Metode Rapid Upper Limb Assesment (RULA) Pada
Pekerja Kuli Angkut Buah di “Agen Ridho Illahi”
Pasar Johar Kota Semarang”, Jurnal Kesehatan
Masyarakat, Vol. 2, No. 1, hal. 1 – 10, Fakultas
Kesehatan Masyarakat Universitas Diponegoro,
Semarang.
[2]. Fatimah (2012) “Analisis Faktor-faktor Ergonomi
Yang Berpengaruh Terhadap Keluhan
Musculosceletal”, Jurnal Teknik Industri, Vol.1 No.1,
Juni, hal. 37 – 45, Jurusan Teknik Industri Universitas
Bung Hatta, Padang.
[3]. Goeritno, B. (2013) “BP Konstruksi Targetkan 3,78
Juta Tenaga Terampil”, www.aabi.or.id , down loaded
16 Juni 2013
[4]. Grandjean, E. (1993) Fitting the Task to the Man, 4th
ed, Taylor & Francis Inc., London.
[5]. McCormick, EJ (1979) Human Factors in Engineering
and Design, McGraw-Hill, New Delhi.
[6]. Muslimah, dkk. (2006) “Analisis Manual Material
Handling Menggunakan NIOSH Equation”, Jurnal
Ilmiah Teknik Industri, Vol. 5 No. 2, Desember, 53 –
60, Jurusan Teknik Industri Universitas
Muhammadiyah Surakarta.
[7]. Pratiwi (2012) “Sertifikasi Tenaga Kerja Konstruksi
Sebagai Unsur Pendukung Pembangunan
Infrasrtuktur”, Makalah Seminar,
cyber.unissula.ac.id/journal/ dosen, down loaded 23
Maret 2014
[8]. Riyadina, dkk. (2008) “Keluhan Nyeri
Muskuloskeletal pada Pekerja Industri di Kawasan
Industri Pulo Gadung Jakarta”, Majalah Kedokteran
Indonesia, Vol. 58, No. 1, Januari, hal. 8 – 12.
[9]. Santosa, G. (2004) “Ergonomi, Manusia, Peralatan,
dan Lingkungan”, Prestasi Pustaka, Jakarta.
[10]. Suma’mur (1989) “Ergonomi Untuk Produktivitas
Kerja”, Inti Idayu Press, Jakarta.
[11]. Tarwaka, et al. (2004) “Ergonomi Untuk Keselamatan,
Kesehatan Kerja dan Produktivitas”, Uniba Press,
Surakarta.
[12]. Wignjosoebroto (2003) “Ergonomi, Studi Gerak dan
Waktu, Teknik Analisis Untuk Peningkatan
Produktivitas Kerja”, Guna Widya, Surabaya.
[13]. Yusnani, dkk. (2012) “Perbedaan Keluhan
Muskuloskeletal Sebelum dan Sesudah Pemberian
Perlakuan Latihan Pregangan Pada Petugas Kesehatan
Gigi di Puskesmas Kecamatan Medan Area”,
jurnal.usu.ac.id, diunduh tanggal 23 Maret 2014.
BIOGRAPHIES
Tuti Sumarningsih is a lecturer at the
Islamic University of Indonesia since
1987. She pursue the field of
Construction Management and has
been teaching for years in Project
Management, Quality Management,
and Disaster Risk Management. At this
time she is pursuing doctoral studies in
the field of Construction Management
at the Diponegoro University, Semarang, Indonesia.
M. Agung Wibowo is a lecturer at the
Faculty of Civil Engineering,
Diponegoro University, Semarang,
Indonesia. He holds a Master of
Science and Doctor of Philosophy from
Nottingham University, UK. He is an
expert in the field of Construction
Management. Many scientific papers
have published in various international events.

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Ergonomics and occupational health in construction worker certification in indonesia

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 257 ERGONOMICS AND OCCUPATIONAL HEALTH IN CONSTRUCTION WORKER CERTIFICATION IN INDONESIA Tuti Sumarningsih1 , M. Agung Wibowo2 1 Lecturer, Civil Engineering and Planning, Islamic University of Indonesia, Yogyakarta, Indonesia 2 Lecturer, Civil Engineering, Diponegoro University, Semarang, Indonesia Abstract In order to improve the professionalism of the construction workforce, Indonesian government through the Institute of Development Construction Services perform certification for experts named Competency Standards Expert (CSE) and skilled labor named Competency Standards Skilled (CSS) which are based on the Indonesian National Competence Standard (INCS). There are three competencies listed in INCS, namely general competency, core competencies, and competence option. In general competency containing the Occupational Health and Safety (OHS), ergonomics is not included as an element of competence that must be possessed, eventhough ergonomics is closely related to occupational health. In this study the aspects of ergonomics is examined in the form of muscle pain (musculoskeletal disorder), and remedial efforts are made by improving the work method to met the principle of ergonomics to reduce the occurrence of such complaints. The results showed that ergonomic working methods can reduce muscle pain complaints on the work of masonry, plaster, ceramic, and painting significantly. Keywords: competence certification, INCS, ergonomics, muscle pain complaints. -------------------------------------------------------------------***--------------------------------------------------------------------- 1. BACKGROUND The Construction Development Agency of Public Works Ministry of Indonesia noted the number of construction workers in Indonesia reached 6.3 million people. Of these 10% are experts, 30% are skilled workers, and 60% are non skilled worker. Of 630,000 experts only about 125,000 people who have certificates and of nearly 2 million skilled workers only 380,000 people were certified (Goeritno, 2013). Under Law No. 18 of 1999 on Construction Services and Government Regulation No. 28 in 2000, a group of experts required to have a certificate of Competency Standards Expert (CSE) and a group of skilled manpower required to have a certificate of Competency Standards Skilled (CSS). These certification are based on the Indonesian National Competence Standard (INCS), given to the construction workforce through certification tests conducted by the National Construction Services Development Board. The Competence Development and Training Construction Center of Public Works Ministry has produced more than 110 Indonesian National Competence Standard (INCS) in the field of construction that the emphasis on improving the quality and professionalism of labor to be absorbed by the construction labor market (Pratiwi, 2012). In the INCS, Occupational Health and Safety (OHS) is categorized as a general competency, which means has to be owned by anyone who wants to obtain INCS certificate. On INCS, three competence elements in the OHS are (1) recognize the signs of OHS, (2) preparing personal protective equipment (PPE), (3) using a personal protective equipment (PPE), and (4) perform first aid of the accident (FAA). The four elements of OHS competence in INCS not covered aspects of ergonomics, eventhough ergonomics closely related to occupational safety and health. Non ergonomic way of working will cause excessive workloads so that productivity is not the maximum, it can even cause musculoskeletal disorder/muscle injury (Muslimah, et al, 2006). In the Law No. 23 of 1992 on Health, in Article 23 concerning occupational health, it is mentioned that effort to occupational health shall be held at each workplace, especially the workplace that have huge health hazard for workers, so that workers can work in a healthy without endangering their self and the people around them, to obtain optimal productivity, in line with labor protection program. Riyadina (2008) in his study of industrial workers in the Industrial Area Pulogadung, Jakarta, with 950 samples found that complaints of muscle pain experienced by a row of which the highest is the garment industry workers (65.2%), the printing industry (63%) and construction industry (60%). 2. RESEARCH PURPOSES The purposes of this study are : [1]. Knowing how not ergonomic work method cause problems on the health of construction workers. [2]. Improving the health of construction workers by applying ergonomic work method. 3. LITERATURE REVIEW Ergonomics is the science, art and technology to harmonize the tools, methods and work environment of the human capabilities and limitations in activities and work, so that people can work optimally without the bad influence of his
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 258 work (Tarwaka et al., 2004; Abdillah, 2013). Adverse effects of the activity or occupation by humans include muscle pain until the damage to the joints, ligaments, and tendons called musculoskeletal disorders or MSDs (Grandjean, 1993; Fatimah, 2012; Yusnani, 2012). Skeletal (frame) muscle including the muscles of the neck, shoulders, arms, hands, fingers, back, waist, and bottom muscles (legs). Most injuries suffered by workers is lower back muscles (low back pain / LBP). Complaints skeletal muscle occurs due to excessive muscle contraction caused by heavy workload in long loading time. If muscle contraction exceeds 20% of maximum muscle strength, blood circulation to the muscles is reduced in proportion to the level of contraction that influenced by the amount of force to be deployed. Decreased oxygen supply to the muscles cause carbohydrate metabolism disturbed and as a result there has inhibited the accumulation of lactic acid that causes muscle pain (Suma'mur, 1989; Fatimah, 2012). Musculoskeletal disorders caused by three things: (1) excessive stretching, (2) repetitive activities, and (3) working position is not natural. Not natural work position is working position that causes the position of the body parts away from the natural position, such as the movement of hands raised, backs bent, and head raised. The more distant parts of the body position of the center of gravity of the body, the higher the risk of skeletal muscle complaints. One instrument to determine the parts of muscle experiencing musculoskeletal complaints is Nordic Body Map/NBM (Corlett, 1992 in Tarwaka, et al, 2004) as shown in Figure 1. By looking at and analyzing the body map (NBM), can be known types muscle complaints experienced by workers, and corrective action needed. Figure 1. Nordic Body Map (Corlett, 1992) Muscle injury can be caused by wrong working position or wrong way to lift weights. In the construction project workers perform various work in a standing position, sitting, bending, or squat. Lifting and carrying the load is very much types of work performed by construction workers. According Sutalaksana (2000) quoted Tarwaka, et al. (2004), standing is alert position physically and mentally, so that workers can work faster, stronger, and meticulous. Nevertheless standing position more tiring work, and the energy expended 10% - 15% compared to sitting. Working in a standing position can cause a buildup of blood and body fluids in the feet, and this will increase if the worker does not wearing shoes/footwear in appropriate shape and size (Santoso, 2004). Grandjean (1993) found work in a sitting position has two advantages that reduce the load on feet, and reduce energy consumption for blood circulation. However, sitting work position for too long can cause abdominal muscles become soft and curved spine so that workers feel more tired (Tarwaka, et al., 2004). In the sitting position, skeletal muscle and spine (vertebrae), especially in the waist should be held down by the back of the chair in order to avoid back pain. According to Nurmianto (1998) cited by Santoso (2004), the pressure on the spine will increase to 140% when sitting in a tense and rigid position, and 190% when sitting is done by bending forward. Squatting and bending working position is a position that is unnatural and will lead to high fatigue caused due to static loads. Working with bending position of the body without supporting material requires the physical energy of 3 kcal/min as shown in Figure 2. Working with squatting position or bending the knee with partial body weight supported by one hand requires less energy, ie 2 Kcal / min (McCormick, 1979; Wignjosoebroto, 2003). Figure 2. Energy Required At Work Position Bending and Squat (McCormick, 1979)
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 259 The position of the body when lifting weights also determine the type of muscle that works as well as injuries that may occur (Oborne, 1987). Figure 3 shows three ways of clicking weights. Figure (a) from squatting position the load is lifted by lifting the thighs. By this way the most over worked muscle is the muscle of the thigh. Figure (b) from a squatting position, backs lifted first and the load is lifted. Here the thigh muscles and back muscles work together. In Figure (c) a load lifted from a standing position by means of bending the back. In this way the whole load is supported by the back muscles. (a) (b) (c) Figure 3. Three ways to lifting weights Wrong way of lifting weights will cause pain in the vertebrae. When someone lifting weights with a bow, a large pressure occurs at the waist as a result of force lever (Suma'mur, 1989). On the activity of lifting and carrying the burden should be placed as close as possible to the vertical line of gravity of the body. Thus the moment of force does not occur in the body and can avoid static muscle activity unnecessary. The load on the spine increases from top to bottom, and the heaviest load occurs in the joints of the lumbar spine. The wayof lifting weights with the spine slant will cause heavy pressure on the joints of the spine, which will result in spinal pain (back pain). The effect of pressure on the vertebrae caused by lifting load is illustrated in Figure 4. Wrong Right Figure 4. The way of lifting load and the pressure effect on the vertebrae Carrying load by wearing a sling is better than carrying the load on the back, because there will cause a static contraction in the muscles of the abdomen. Carrying a light load on the right and left hand is better than carrying a heavy load with one hand. Carrying heavy loads on both hands is not recommended because it will make the muscles of the shoulder and upper arm stretched. Weight limit that is allowed for the continuous carrying is 15-18 kg for adult men and 10 kg for adult woman (Suma'mur, 1989). 4. RESEARCH METHODS The study was conducted in Yogyakarta, Indonesia, with the object of study are 30 masonry and plaster workers, 22 ceramic workers, and 24 painting workers. Research for masonry and plaster work was conducted over 11 months on the construction project of Panembahan Senopati Bantul District Hospital, the construction of College Building of Yogyakarta State University, and the construction of Religion Yogyakarta Courthouse. Research for ceramic work was conducted in 2011 in the construction of the Central Library of Indonesian Islamic University, and research for the painting work was carried out in May 2013 in several housing in Yogyakarta. Data were collected by recording the workers by handy video camera to learn the position and movement of the worker’s body. To determine muscle complaints occur, the workers are shown pictures of Nordic Body Map (NBM) and they were asked to provide an assessment in accordance with the given criteria, namely the LP (Little Pain = 1), P (Pain = 2), and VP (Very Pain = 3). This value is then averaged to obtain a general overview of the complaints musculoskeletal experienced workers. 5. RESULTS AND ANALYSIS The results of interviews with workers using reference Nordic Body Map (Figure 1) shown that the average worker is experiencing fatigue and muscle pain in the waist, back, neck, upper arms, thighs, and calves. Fatigue is felt after worker working with a squatting position and bent in a long time. Workers with over 40 years of age tend to have more muscle complaints on waist, back, neck, and shoulders. To reduce fatigue due to working positions that are not natural, improvements is made by put the material on the table or pedestal, so that when the work field has reached a height of 0.75 meters above and the workers have to work in a standing position, the workers do not have to bend down to pick up the material. The layout of the material is also arranged by applying the principles of motion economy. In the work of masonry, brick placed on the left and mortar on the right, so that workers do not need to rotate the body at the time of pick up and put up a brick. Likewise, the method applied in plaster, ceramic, and painting work. If the height of the working field has more than 1.5 meters above ground level or work platform, the worker must reach upward to reach areas of work. Reaching upward movement in addition to inefficient, requiring more power, will also
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 260 lead to a higher muscle fatigue in particular bicep. Based on research by Tichaeur (in Grandjean, 1993), optimal results with minimal energy requirements is achieved at the position of the upper arm form an angle of 8o - 23o with the body. If the field work has reached a height of about 1.50 meters, then the worker must lift the arm higher, which results in the upper arm form an angle greater than 23o . Thus the height of the field work must be limited so that workers can still work comfortably and well productivity. Figure 5 shows a pair of ceramic workers working with a squatting position that will cause fatigue in the muscles of the back, hips, thighs, and calves. Squatting position is improved by giving a pedestal sitting so that the workers body weight can be supported evenly and muscle pain can be reduced (Figure 6). Figure 5. Floor Ceramic Work Figure 6. Pedestal SittingTo Flatten Body Burden For standing position, the material is placed on the pedestal (Figure 7). The material is placed on the right and left of the workers, so that workers can work by activating both hand sequally, without bending or twisting the body to take the required material. Figure 7. The ceramics dan mortar are placed on the pedestal In painting work, the most uncomfortable position of the body is the ceiling painting, because the position of the head should always up so muscular number 1 (neck) experienced fatigue. Muscles numbers 2 and 3 (shoulder) and muscle number 4 and 6 (arm) also experience fatigue due to the position of the arm is always lifted up and withstand load (Figure 8). Improving method is done by placing paint on top of the pedestal so that the worker hands do not support the weight, and workers standing on a solid foundation so that the position of the body is more stable. The body facing the field are painted so that workers do not need to rotate the body that lead to back and waist muscles twisted (Figure 9). Figure 8. Body Position Not Natural
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 261 Figure 9. Body Position Without Overload Musculoskeletal grievances felt by workers is not the same, influenced by age, body weight, body size, smoking habits, physical fitness, physical strength, working position, and the length of their work at the working position, which is unnatural. Summary of complaints due to musculoskeletal experienced by workers on the masonry work, plaster work, ceramic work, and painting work on the initial conditions and the improve methods, as well as a decrease in complaints due to improved working methods shown in Table 1 Table 1. Muscle Pain ComplaintsBy Workers Type The Work Working Conditions Complaints On Any Type Muscles (1) Neck (2&3) Shoulder (4&6) Sleeve (5) Backs (7) Waist (8) Pelvis (9) Pelvis (18&19) Thigh (20&21) Knee (22&23) Calf Bricks & Plaster Initial Condition 0,56 0,16 1,26 1,20 1,56 1,76 0,13 0,43 1,03 - Improve Method 0,22 0,04 0,26 0,13 0,56 0,86 0,04 0,17 0,30 - Complaints Decrease(%) 64,3 75,0 77,6 85,7 72,4 60,2 76,9 55,8 58,2 - Ceramic Initial Condition 0,45 0,95 0,59 1,64 1,77 1,18 1,82 0,95 1,14 0,86 InproveMethod 0,23 0,63 0,27 0,41 0,45 0,36 0,68 0,32 0,27 0,36 Complaints Decrease (%) 52,3 34,7 51,8 74,4 74,8 68,4 63,0 68,4 74,5 58,1 Painting Initial Condition 2,13 1,87 1,66 0,96 0,71 0,83 0,66 0,75 0.54 - Improve Method 1,00 0,58 0,67 0,33 0,37 0,54 0,38 0,42 0,25 - Complaints Decrease (%) 52,3 68,8 59,8 67,8 45,6 36,8 40,2 44,8 52,1 - From Table 1 we can notice a significant decline in muscle complaints. Three types of muscle complaints that most often found on the masonry and plaster work are muscular number 4 and 6 (arm), muscle number 5 (back), muscle number 7 (waist), and muscle number 8 (pelvis). Decrease complaint after improve method is applied are : on the arm muscles 77.6%, back muscles 85.7%, lumbar muscle 72.4%, and pelvic muscles 60.22%. In the work of ceramic, the highest muscle complaints occur in the muscles number 5 (back), muscle number 7 (waist), muscle number 8 (pelvis), muscle number 9 (pelvis), and muscles number 20 and 21 (knee). Decrease complaint to the back muscles after being applied improve method amounted to 74.4%, waist muscles74.8%, pelvic muscles 68.4% and and knee muscles63%, 74.5%. In painting work, most muscle complaint is muscle number 1 (neck), muscle number 2 and 3 (shoulder), muscle number 4 and 6 (arm), and muscle number 5 (back). Decrease complaint after repair method is applied on the neck muscles is at 52.3%, shoulder muscles 68.8%, arm muscles 59.8%, and back muscles 67.8%.
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 262 From interviews with workers, it is known that in the initial conditions before the improve method applied, many workers complain of muscle pain (musculoskeletal disorder) in the muscles of the back, waist, hips, thighs, calves, and knees with the level of complaints 'little pain', 'pain', and 'very pain'. This indicates that the working methods used is not good when viewed from the aspect of ergonomics. After improved work method applied by putting material on the table/footstool and adjust the material in order to achieve economic movement, also provide pedestal sitting to avoid squatting position, muscle pain reduced. Of the 10 complaints of workers perceived muscle as shown in Table 1, shown 5 complaints most widely felt in the work of masonry and plaster, ceramic, and painting. Decreased muscle pain complaints are shown in Table 2. In this case the value 1 = a little pain, 2 = pain, and 3 = very pain. Table 2. Decrease Complaints of Musculoskeletal After Improve Work Method Applied Type of The Work Muscle Type Complaints Musculoskeletal Initial Condition Improve Work Method Decrease Bricks & Plaster Work Sleeve 1,26 0,26 77,6 % Back 1,20 0,13 85,7 % Waist 1,56 0,56 72,4 % Pelvis 1,76 0,86 60,2 % Knee 1,03 0,30 58,2 % Ceramic Work Back 1,64 0,41 74,4 % Waist 1,77 0,45 74,8 % Pelvis Above 1,18 0,36 68,4 % Pelvis down 1,82 0,68 63,0 % Knee 1,14 0,27 74,5 % Painting Work Neck 2,13 1,00 52,3 % Shoulder 1,87 0,58 68,8 % Sleeve 1,66 0,67 59,8 % Back 0,96 0,33 67,8 % Application of the principles of ergonomics in the work place and in the workings will make workers can work safely, comfortably, efficiently and effectively, in order to achieve high productivity. In addition to quality, cost and time (which is closely linked to productivity), construction project objectives also include Occupational Health and Safety (OHS). Occupational Health and Safety is the rights of workers, and it is set in Act No. 1 of 1970. At this time certification in OHS Construction Expert already implemented, which is an integral part of the construction labor certification in Indonesia conducted by the National Construction Services Development Board. Understanding of ergonomics should be one of the competencies included in the codification of competence OHS construction field. In the Indonesian National Competence Standard (INCS), the implementation of Occupational Health and Safety (OHS) is categorized as a general competency, which means it must be owned by anyone who wants to obtain a certificate INCS. However, the ergonomics are not logged in competence elements. When viewed on INCS, the four elements in the OHS competence are (1) recognize the signs OHS, (2) preparing personal protective equipment (PPE), (3) using a self protective equipment (PPE), and (4) perform first aid the accident (FAA). Besides not include ergonomics in the codification of competence, INCS also not incorporate productivity as their competency in the labor certification. Supposedly, to obtain a Competency Standards Skilled (CSS), besides having the ability to do a certain job fields, one also must have a certain level of productivity in the work. Without productivity standards that must be met in a labor certification, company/ party service users will employ certified workforce has no guarantee of how long it takes by the labor force to finish the job. Service users also can not make a claim if it turns a certified workforce has low productivity, although qualified in terms of quality. In other words, the INCS only applying qualitative standards, but do not have a quantitative standard.
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 11 | Nov-2015, Available @ http://www.ijret.org 263 6. CONCLUSION [1]. Work method that does not pay attention to ergonomic principles lead to worker health problems, namely muscle pain (musculosceletal disorder) at various levels of severity. [2]. By improving work method to meet ergonomic principles, muscle pain experienced by workers decreased significantly. 7. ADVICE AND FEEDBACK Company of construction is expected to pay more attention to the health of construction workers by giving understanding to the field supervisors, foremen, and workers about the importance of applying the principles of ergonomics to prevent health problems of workers particularly those related to muscle pain. In the codification of competence INCS ergonomic aspects should be included and be an important part of general competence with regard to the implementation of Occupational Health and Safety (OHS). ACKNOWLEDGEMENT The author gratefully acknowledge Islamic Indonesian University (UII) for giving financial support for this research project. REFERENCES: [1]. Abdillah (2013) “Analisis Postur Kerja Dengan Metode Rapid Upper Limb Assesment (RULA) Pada Pekerja Kuli Angkut Buah di “Agen Ridho Illahi” Pasar Johar Kota Semarang”, Jurnal Kesehatan Masyarakat, Vol. 2, No. 1, hal. 1 – 10, Fakultas Kesehatan Masyarakat Universitas Diponegoro, Semarang. [2]. Fatimah (2012) “Analisis Faktor-faktor Ergonomi Yang Berpengaruh Terhadap Keluhan Musculosceletal”, Jurnal Teknik Industri, Vol.1 No.1, Juni, hal. 37 – 45, Jurusan Teknik Industri Universitas Bung Hatta, Padang. [3]. Goeritno, B. (2013) “BP Konstruksi Targetkan 3,78 Juta Tenaga Terampil”, www.aabi.or.id , down loaded 16 Juni 2013 [4]. Grandjean, E. (1993) Fitting the Task to the Man, 4th ed, Taylor & Francis Inc., London. [5]. McCormick, EJ (1979) Human Factors in Engineering and Design, McGraw-Hill, New Delhi. [6]. Muslimah, dkk. (2006) “Analisis Manual Material Handling Menggunakan NIOSH Equation”, Jurnal Ilmiah Teknik Industri, Vol. 5 No. 2, Desember, 53 – 60, Jurusan Teknik Industri Universitas Muhammadiyah Surakarta. [7]. Pratiwi (2012) “Sertifikasi Tenaga Kerja Konstruksi Sebagai Unsur Pendukung Pembangunan Infrasrtuktur”, Makalah Seminar, cyber.unissula.ac.id/journal/ dosen, down loaded 23 Maret 2014 [8]. Riyadina, dkk. (2008) “Keluhan Nyeri Muskuloskeletal pada Pekerja Industri di Kawasan Industri Pulo Gadung Jakarta”, Majalah Kedokteran Indonesia, Vol. 58, No. 1, Januari, hal. 8 – 12. [9]. Santosa, G. (2004) “Ergonomi, Manusia, Peralatan, dan Lingkungan”, Prestasi Pustaka, Jakarta. [10]. Suma’mur (1989) “Ergonomi Untuk Produktivitas Kerja”, Inti Idayu Press, Jakarta. [11]. Tarwaka, et al. (2004) “Ergonomi Untuk Keselamatan, Kesehatan Kerja dan Produktivitas”, Uniba Press, Surakarta. [12]. Wignjosoebroto (2003) “Ergonomi, Studi Gerak dan Waktu, Teknik Analisis Untuk Peningkatan Produktivitas Kerja”, Guna Widya, Surabaya. [13]. Yusnani, dkk. (2012) “Perbedaan Keluhan Muskuloskeletal Sebelum dan Sesudah Pemberian Perlakuan Latihan Pregangan Pada Petugas Kesehatan Gigi di Puskesmas Kecamatan Medan Area”, jurnal.usu.ac.id, diunduh tanggal 23 Maret 2014. BIOGRAPHIES Tuti Sumarningsih is a lecturer at the Islamic University of Indonesia since 1987. She pursue the field of Construction Management and has been teaching for years in Project Management, Quality Management, and Disaster Risk Management. At this time she is pursuing doctoral studies in the field of Construction Management at the Diponegoro University, Semarang, Indonesia. M. Agung Wibowo is a lecturer at the Faculty of Civil Engineering, Diponegoro University, Semarang, Indonesia. He holds a Master of Science and Doctor of Philosophy from Nottingham University, UK. He is an expert in the field of Construction Management. Many scientific papers have published in various international events.