"Digital Manufacturing - State of the Art and Trends

1. Digital Manufacturing
State of the Art and Trends

2. The general acceleration of business is strongly challenging
manufacturing companies ...
Design chain
Supply chain
Manufacturing
Suppliers
Customers

3. ERP
... and well established “fundamentals” of enterprise
architectures
PLM
SCM
MES
Suppliers
Customers

4. As a result, manufacturing operations are going through a
profound paradigm shift ...
Industry 3.0
Efficiency
Automate
Plan/execute
ERP/MES/SCADA/PLC
Industry 4.0
Flexibility
Optimize
Anticipate/adapt
Cloud/Edge/Device

5. ... which the leaders have mapped into comprehensive roadmaps
“pulled” by an ambitious end goal
Presentation Title | Author | Date © 2017 Capgemini. All rights reserved. 5
Repeatable Transparent Optimized Autonomous
Perf Management Digital dashboard ...
Maintenance
Condition-based
maintenance
Predictive
maintenance
Preventive
Self-healing
Quality ... ...
Automatic lot
release
...
Middle
management
runs the factory
Middle management
tunes the systems that
runs the factory
Culture transformation
Loosely integrated
rigid and closed
systems
Highly integrated
flexible and open
systems
Techno transformation

6. Typical results*:
• Defects : ÷ 2.8
• Uptime : +1.3 pt
• Productivity : +5.7%
• Energy : - 6.5%
• Premium qty : +20%
• Yield : +1.3 pt
• Material : - 4%
• Stability : +9.2%
Leveraging IoT technologies to accelerate a Lean transformation
is a good place to start ...
* Averages calculated on real cases 2008 - 2015
© 2017 Capgemini. All rights reserved. 6
Process
Engineer
Data
Analyst

7. OT
IT
... but scaling beyond the first pilots will require rethinking
manufacturing architectures
Presentation Title | Author | Date © 2017 Capgemini. All rights reserved. 7
SCADA
MES
ERPPLM SCM Analytics
Edge
IoT

8. Combining MES and proven cloud technologies, leaders across
industries evolve towards flexible “manufacturing platforms”
Presentation Title | Author | Date © 2017 Capgemini. All rights reserved. 8
Connectivity
MES Data Fabric
Ent.
App Fabric
SCADA
Issue specific apps (agile dev.)
50/150K
initial
pilot

9. © 2017 Capgemini. All rights reserved. 9
Questions ?

10. A global leader in consulting, technology services and digital transformation,
Capgemini is at the forefront of innovation to address the entire breadth of clients’
opportunities in the evolving world of cloud, digital and platforms. Building on its
strong 50-year heritage and deep industry-specific expertise, Capgemini enables
organizations to realize their business ambitions through an array of services from
strategy to operations. Capgemini is driven by the conviction that the business
value of technology comes from and through people. It is a multicultural company
of 200,000 team members in over 40 countries. The Group reported 2016 global
revenues of EUR 12.5 billion.
Visit us at
www.capgemini.com
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