Presentation during the Bureau of Agricultural Research (BAR) Seminar Series on July 25, 2019 at RDMIC Bldg., cor. Visayas Ave., Elliptical Rd., Diliman, Quezon City

1. Soya Processing Systems

3. Soya Flour
Okara

4. • Golden Beans and Grain Producers Cooperative

5. Polvoron Pastillas

6. Cookies Tokwa

7. T
O
K
W
A
N
G
SISIG

9. Processing Operations

10. Soaking of beans
(3-4 hours)
Removal of seed coat
( optional)
Grinding (with hot water-
80- 100 °C )
Filter – Milk Extraction
Boiling – 15 minutes
Add sugar
Cooling down the milk
(70-75 °C )
Taho Tokwa
Calcium sulfate
Website
FB – Philippine Center for
Postharvest Development
and Mechanization (with
logo)
elmer enicola

11. BLENDER
Hi-speed (8-10 speed range), 1.5 L
P2,8000
Household Level (Grinder)
Grinder - P1,100

12. Community –based processing
UPLB Food Science cluster
Grinder – 20-40 kg /hr.

13. Soybean Processing System (soya milk)
Grinder – 30-60 kg/hr Filtering – 10 kg /loading

14. Soybean grinder- milk
extractor – P57,000

15. Household level (Manual Filtering )

16. Household level (Boiling)

17. Double Jacketed Boiler
Php 115,000.00

18. Video presentation

19. https://philsoybeans.blogspot.com/
Information Menu
Soybean Industry
How to Grow Soybeans
Climate & Weather
Soybean and Your Health
Eat Soybeans: Recipes, How-to Videos,
Links
Soybean in the Philppines
Mr. Elmer Enicola

20. Click Technologies
Click Postharvest and Mechanization Technologies
Click Soybeans
Click Systems
https://www.philmech.gov.ph/#

21. Modules
Processing of Soybeans

22. Module 1
Filtering
Grinding
Boiling
Bottling
Household Level- Rural Women

23. Soymilk Processing
Household Level- Rural Women
Osterizer blender
Filtering
Boling
Bottling
Cooling down
Grinder

24. Qty.
Equipmen
t
Specifications Capacity
Cost (Pick up Price
as of Dec. 2015,
PhP)
1 High-speed
Blender
w/ 8-10 speed range, 1.5L
capacity, glass pitcher, 350W
approximately 1.5kg/
20 min
2,800.00
1 Kitchen weighing
scale
Plastic, 0.05g graduation 1kg 350.00
1 Weighing scale
(10kg)
Flat top, 100g graduation 10kg 950.00
1 Double gas
burner
Stainless, 2 burners 7,500 – 15000BTU or
3 to 5 kW/hr
2,800.00
1 Refrigerator 7ft3 12,000.00
2 Stock pots small thick bottomed, stainless steel,
15L capacity
1,100.00
2 Stock pot
medium
thick bottomed, stainless steel,
20L capacity
3,000.00
- Other tools &
equipment*
- 4,251.00
Module 1: Facility requirements - household-level soymilk processing
using high-speed blender

25. Module 1: Household-level soymilk processing using high-speed blender
Financial Analysis
Fixed Capital P27, 251
Operating Capital 19,200
Net Income 37,498
PBP < 1 year
ROI 113 %

26. Soybeans P 60 .00 per kilogram
Sugar P 25.00 ( half kilogram )
Cooking P 10.00
Bottle P 80.00 ( P4.00 per bottle)
Others P 50.00
Total expenses P 225.00
Simple financial analysis
Soymilk 24 bottles
Sales P 480.00
Net Income P255.00

27. Module 2: Community-based soymilk processing using
stainless steel multipurpose food grinder and liquid
extractor.

28. Soybean Processing System (soya
milk)
Grinder – 30-60 kg/hr
Filtering – 10 kg /loading

29. Grinding

30. Milk extraction using mini liquid
extractor

31. Grinding/ milk
extracting
Cooking
Packaging and
labelling
Storage – Chiller
Module 2- Community-based soymilk processing
using stainless grinder and
extractor and liquid filtering machine
Storing in a Chiller

32. Qty. Item Specifications Capacity Cost
- Land (54 m2) a/ P1,000.00/m2 n/a 54,000.00
- Building (35 m2)a/ P7,500.00/m2 n/a 262,500.00
1 Stainless multipurpose food
grinding machine
2.0Hp motor, 1 pair of AISI
P20 material abrasive,
stainless 304 grinding
head
46-60kg/hr 120,000.00
1 Liquid Extractor 0.5Hp motor, stainless
steel body ,8- 10kg/
loading
8L-12L per 4
minutes
26,000.00
1 Kitchen weighing scale analog 1kg 350.00
1 Weighing scale analog, stainless flat dock 10kg 950.00
2 Heavy duty burner 3 ring alligator stove with
hose and regulator
3,940.00
2 Freezer/chiller 14cu.ft., 4 trays 300 to 350
bottles
44,400.00
1 Heavy Duty Stock pot 35-40L capacity, stainless
steel, LPG heated, thick
bottom
35 L capacity 9,000.00
2 Stock Pots-40 L 40L capacity, stainless
steel
40L capacity 6,000.00
2 Stock Pots-20L 20L capacity, stainless
steel
20L capacity 4,500.00
- Other tools & equipment* 30,392.00
Table 2. Facility requirements for community level processing

33. Financial Analysis
Fixed Capital P512,532
Operating Capital 193,115
Net Income 184,657
PBP 2.7 years
ROI 31 %
BEP P16.70

34. Module 3 - Tofu processing system
Main Equipment
• Grinder-Extractor-Boiler
– Grinder-Extractor
• 1st- 1.64 min
• Re-grinding- 1.30 min
– Boiler
• Time(for 40L): 3.96 min
• Release time: 1 min

36. Financial Analysis
Fixed Capital P1,341,680
Operating Capital 326,576
Net Income 543,393
PBP 2.35 years
ROI 43 %
BEV 5,718 pcs
BEP P4.39
Module 3 - Tofu processing system

37. SMILE

39. Food Calories
Protein
grams
Carbohydrate
grams
Fat
grams
Saturated Fat
grams
Soybeans
1/2 cup, cooked
149 14.3 8.5 7.7 1.1
Tempeh 1/2 cup 165 15.7 14.1 6.4 1.1
Textured Soy Protein
1/2 cup, cooked
59 11 7 0.2 fat free
Soynuts 1/4 cup 202 15 14.5 10.0 1.6
Tofu 1/2 cup 94 10 2.3 5.9 0.9
Soy flour,
1/4 cup
81.7 12.8 8.4 0.3 .02
Soymilk,
plain 1 cup
79 6.6 4.3 4.6 0.5
Nutrient Content of Soyfood
Decrease the malnutrition level

40. http://www.webmd.com/diet/healthy-kitchen-
11/how-much-protein
How to compute protein requirements
15 kilograms x 1.5
= 22.5 grams protein
Milk (250 ml) - 8 grams
Soybeans (1/2 cup) 14.3 grams
Soynuts (1/4 cup) 12.8 grams
Tofu (1/2 cup) 10 grams

41. Financial Analysis
Fixed Capital P512,532
Operating Capital 193,115
Net Income 184,657
PBP 2.7 years
ROI 31 %
BEP P16.70

42. Module 2- Community-based soymilk processing
using centrifugal-type milk grinder-
extractor and liquid filtering machine

43. Qty. Item Specifications Capacity
Cost (Pick up Price as of Dec.
2015, PhP)
- Land (54 m2) a/ P1,000.00/m2 n/a 54,000
- Building (35 m2)a/ P7,500.00/m2 n/a 262,500
1 Soybean grinder-
milk extractor
(centrifugal type)
1.5Hp motor, 1 pair of 4”
corundum abrasive wheel,
w/ extra stones and stainless
sieve
25-45kg/hr (dry
soybeans)
54,000
1 Liquid Extractor 0.5Hp motor, stainless steel
body ,8- 10kg/ loading
8L-12L per 4
minutes
24,000
1 Kitchen weighing
scale
analog 1kg 350
1 Weighing scale analog, stainless flat dock 10kg 950
2 Heavy duty burner 3 ring alligator stove with
hose and regulator
3,940
2 Freezer 14cu.ft. upright chiller, 4
trays
300 to 350
bottles
44,400
1 Heavy Duty Stock
pot
35-40L capacity, stainless
steel, LPG heated, thick
bottom
35 L capacity 9,000
2 Stock Pots-40 L 40L capacity, stainless steel 40L capacity 6,000
3 Stock Pots-20L 20L capacity, stainless steel 20L capacity 4,500
- Other tools &
equipment*
30,392
Module 2: Community-based soymilk processing using centrifugal-
type milk grinder- extractor and liquid filtering-extracting machine

44. Module 2- Community-based soymilk processing
using centrifugal-type milk grinder-
extractor and liquid filtering machine
Financial Analysis
Fixed Capital P489,532
Operating Capital 192,979
Net Income 187,374
PBP 2.57 years
ROI 39 %
BEP P16.60

45. Qty. Item Specifications Capacity Cost
- Land (54 m2) a/ P1,000.00/m2 n/a 54,000.00
- Building (35 m2)a/ P7,500.00/m2 n/a 262,500.00
1 Stainless multipurpose food
grinding machine
2.0Hp motor, 1 pair of AISI
P20 material abrasive,
stainless 304 grinding
head
46-60kg/hr 77,000.00
1 Liquid Extractor 0.5Hp motor, stainless
steel body ,8- 10kg/
loading
8L-12L per 4
minutes
24,000.00
1 Kitchen weighing scale analog 1kg 350.00
1 Weighing scale analog, stainless flat dock 10kg 950.00
2 Heavy duty burner 3 ring alligator stove with
hose and regulator
3,940.00
2 Freezer/chiller 14cu.ft., 4 trays 300 to 350
bottles
44,400.00
1 Heavy Duty Stock pot 35-40L capacity, stainless
steel, LPG heated, thick
bottom
35 L capacity 9,000.00
2 Stock Pots-40 L 40L capacity, stainless
steel
40L capacity 6,000.00
2 Stock Pots-20L 20L capacity, stainless
steel
20L capacity 4,500.00
- Other tools & equipment* 30,392.00
Module 2: Community-based soymilk processing using
stainless steel multipurpose food grinder and liquid extractor