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Rasgulla factory by sk.how to open a new rasgulla factory
1. •A project on:-
Entrepreneurship
Guided by-
Ayan Mandal
(Assistant Professor)
Department of Nutrition.
Presented by-
Sushovankar
(B.voc Food Processing 6th sem, 3rd year)
Department of Nutrition.
MUGBERIA GANGADHAR MAHAVIDYALAYA
Bhupatinagar , Purba Medinipur, 721425
2.
3.
4. Outlines
Introduction.
Why I choose it
Market survey.
Resources of investment.
Branding .
Product variety .
Scope of my product .
Differentiate my product from competitors.
Proper location for my business.
Necessary license & certificates.
Rasogolla production flow chart.
Lab test.
Packaging material & its price.
Promotion strategy.
Machinery required for production.
Equipment required for laboratory.
Price of machinery.
price of lab equipment.
Total investment.
Manpower.
Per day raw material required.
Per day production cost.
Product pricing .
Turnover.
Plant layout.
Conclusion
Future plan.
5. Introduction
Rasgulla is one of such kind of traditional
dessert made from milk casein with
spongy porous structure and spherical
shape
It is much popular all over the world for
its taste flavor and texture
Generally in the part of south eastern
Asia it is a tradition to have a rasgulla in
plate every day.
*Origin:
Odisha and West Bengal both claim
that rasgulla originated from those state.
Both state received GI
(geographical indication) status ,Odisha
for Odisha Rasagola in 2019 and West
Bengal for Banglar Rasogolla in 2017
6. Why I chose it
*In India rasogolla is a
most heritageious dessert
specially in west Bengal ,
Odisha and south eastern
region .
*Availability of raw
material.
*Moderate investment.
*high profit.
*To capture the market of
flavored rasogolla.
7. Market Survey
Market demand
Analyze competitor
Consumer behavior
location
Availability of labor and
employee
8. Resources of Investment
PMMY( Pradhan Mantri Mudra
Yojana)
Maximum-10 Lakh, Interest-
20%/year
MSME(Ministry of Micro,
Small & Medium Enterprises)
Scheme
Maximum-1 cr, Interest (17-
21) %/year
9. *Brand Name- “Mithai Melody.”
*Product Name – Flavored Rasogolla.
*Tag line- “ A Twist on Tradition.”
11. Scope of my Product
*Variation of Product.
*Unique flavor and taste.
*product quality &
quantity.
*Affordable price.
12. Differentiate my product from Competitors
DIFERENTIAL
CHARECTER
MY PRODUCT COMPETITOR
COMPANY NAME BANGAL BLISS SWEETS
PRODUCTION PVT. LTD.
HALDIRAM FOOD
INTERNATIONAL PVT. LTD.
PRODUCT VARIETY 500g, 1kg ,3kg ,120 g 500g , 1kh ,3kg
PRICING 500g-120(10p)
1kg-230(20p)
3kg-650(60p)
120g-20(2p)
500g-130(10p)
1kg-225(18p)
3kg-635(55p)
FLAVOUR 4 TYPE NONE
13. Proper Location For Business
Location Choosing Criteria
* Connectivity.
* Availability of raw material.
* Energy source.
* Population.
* Market Position
* Water Supply
* Disposal Facilities.
Location - Kakdwip,
South 24 parganas.
Area required-
5000 sq. ft.
15. Rasgulla Manufacturing Flow Chart
Receiving Milk
Weighing & Testing
Pre Heating ( 35-40) degree C
Filtration
Chilling (below 5 degree C)
Standardization
Pasteurization (85-90)degree C
Chilling (75-80)degree C
Add GDL
Plunging
Coagulation(10 min)
Straining
Moisture removal
Reduce Temperature (room temp)
(kneading for 20-25 minute)Dough Preparation
Cutting & Shaping
Preparation of Sugar Syrup (40-50) %
Dipping
(55-60 degree brix)Cooking(20-25 minute)
Soaking(35-40 degree brix)
Weighing
Packaging
Storage(22-26 degree C)
Dispatch
(15 psi)Retort Sterilization(121 degree C)
16. Lab Test
MILK TEST
*Alcohol Test.
*pH Testing.
*Fat Test.
*Adulteration Test.
*TDS .
*TS Determination.
*Microbiological Test.
Rasogolla Test
*Texture Analyzation.
*Moisture Analyzation.
*Self life Determination.
*Microbial Test.
*Concentration of Sugar Syrup.
17. Packaging
Generally cans are made of with various types of food grade
material like,
* Silver,
* Tin,
* Aluminum ,
* Steel.
I have chosen aluminum for packaging material because of
* light weight.
* High heat resistant.
* Easily shapeable.
* Cheap than other materials.
* Recyclable.
Market price of aluminum can per pieces
*500g can - 15/p
* 1kg can - 30/P
* 3kg can - 90/p
* 120g can – 10/p
18. Promotion Strategy
* Organizing a Rasogolla
Festival.
* Social Media .
* New outlet opening.
* Surprising Gift Voucher.
* Hand bill Distribution.
* Discount in Festival.
19. Machinery required for production
Weighing bridge
AC truck
Bulk milk chiller
Double jacketed vessel
Plate Heat Exchanger
Paneer Moisture Remover
Dough Mixture
Rasgulla Maker
Double Jacketed kettle
Rotary Cup Sealing Machine
Data Printer
Retort sterilizer
Boiler
CIP
DG
20. equipment recured for lab
Garber Centrifuge Autoclave Water Bath
Incubator
Texture Analyzer Muffle Furnace
pH Meter TDS Meter
Laminar Air Flow Refractometer
Moisture Analyzer
Hot Air Oven
Microscope
22. price of lab equipment
Machine Name Quantity Price
Garber Centrifuge 1 10,000/
autoclave 1 20,000/
Water Bath 1 20,000/
Hot Air Oven 1 15,000/
Incubator 1 50,000/
pH meter 1 35,000/
TDS meter 1 35,000/
Moisture analyzer 1 60,000/
Texture Analyzer 1 65,000/
Muffle Furnace 1 50,000/
Laminar Air Flow 1 50,000/
Refractometer 1 20,000/
Microscope 1 50,000/
Glassware & Reagents -------- 50,000/
TOTAL 5 Lakh 30 thousand
23. Capital Investment
Item Amount (approx.)
Land 30L
Infrastructure 20L
Machinery 42L
Lab Equipment 5L 30K
License &
Certificate
50K
Promotion 5L
Total 1cr 2 lakh 80k
24. Manpower
Employee Quantity Salary/month(appro
x.)
Security Guard 2 16k
Collection Cum
Chilling Center
1 10k
Laboratory Assistant 2 30k
Manager 1 20k
Production Supervisor 1 12k
Electric Engineer 1 15k
Mechanical Engineer 1 15k
Store Keeper 1 12k
Sales Executive 1 15k
Labor 10 1L
Total 21 2L 45k/month
8200/day (approx.)
25. Per day raw material required
Raw material Market price per kg Required quantity Cost(approx.)
Milk 50/- 1700 liter(approx.) 85000/-
Sugar 50/- 85kg(approx.) 4250/-
Flavors &
Additives --- ---
10000/-
(approx.)
Total 99250/-
Round figure 1L
Per day electric bill- 5000 (approx.)
26. Per day Production cost(APPROX.)
Sector Expense
Raw material 1L
Manpower 8200/-
Electric Bill 5K
Packaging + Printing 1L,20K
TOTAL 233200/-
ROUND FIGURE 2L 50K
29. Plant layout
PROCESSING SECTION
COLLECTION
CUM CHILLING
CENTER
LABORATORY OFFICE
GARDEN
PARKING AREA
SECURITY ROOM
CHANGING
ROOM
CANTEEN
TOILET
CIP
PACKEGING SECTION
STORAGE CUM DISPATCH
BOILER
TOILET
STORE
ROOM
POWER
HOUSE
WAIGHING
BRIDGE
30. Conclusion
Our journey through the sweet world of rasgulla has shown
us the rich cultural heritage and the promising business
potential of this delightful dessert. We’ve explored the
intricacies of result, la making, the innovative strategies for
market penetration and the sustainable practices that set us
apart in the industry. As we move forward, let us embrace the
opportunities for growth, commit to quality, and continue to
spread the joy of rasgulla to sweet lovers everywhere. Thank
you for your attention, and let’s savor the success that awaits
us.
31. Future Plans
More Flavor.
Online delivery.
More innovative confectionary.
Spray Drier for waste management.
Increase plant and business.
ETP.