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1
A.T.E. ENVIROTECH PRIVATE LIMITED
v1.4 – updated 1st Jan ‘16
2
Anaerobic technology treats API
wastewater efficiently
3
About the brand
• This case study pertains to a leading international supplier of
active pharmaceutical ingredients (APIs).
• The company’s history in the generic API industry dates
back over 75 years.
• It employs more than 5,000 professionals at over 20 sites
worldwide
• It manufactures the industry’s broadest portfolio of over 300
API products.
4
Challenges
• One of the world’s largest and most diverse providers of
technical professional and construction services, were
consultants to the project.
• Treatability of the complex wastewater that was expected to
be generated out of this new unit was a challenge.
• The energy cost involved in treating the wastewater was a
prime concern.
5
A.T.E.’s approach
• To address the treatment complexity and energy
requirements, an anaerobic and aerobic combination was
selected after a series of discussions with the customer and
the consultant.
• This is considered a first-of-its-kind solution for
pharmaceutical wastewater treatment.
6
A.T.E’s solution
• A 250 m3/day wastewater treatment plant based on
anaerobic-aerobic combination was successfully designed,
installed and commissioned by A.T.E.
7
Treatment schematic
Collection Anaerobic
treatment
Primary
clarification
Aerobic
treatment
Secondary
clarification
Inlet parameters
Flow : 250 m3/d
pH : 4 – 6
TSS : 200 ppm
COD : 13000 ppm
Outlet parameters
Flow : 250 m3/d
pH : 6.5 – 8.5
TSS : 50 ppm
COD : 750 ppm
8
Result
• The unique solution resulted in over 40% consistent COD
reduction in the anaerobic stage.
• Biodegradability of the wastewater also improved with anaerobic
treatment.
• There was a substantial reduction in the power consumption of the
aerobic stage.
• An overall COD reduction of 93% from feed COD of 13000 ppm
was achieved.
9
THANK YOU

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Effective wastewater treatment solution for API manufacturer.

  • 1. 1 A.T.E. ENVIROTECH PRIVATE LIMITED v1.4 – updated 1st Jan ‘16
  • 2. 2 Anaerobic technology treats API wastewater efficiently
  • 3. 3 About the brand • This case study pertains to a leading international supplier of active pharmaceutical ingredients (APIs). • The company’s history in the generic API industry dates back over 75 years. • It employs more than 5,000 professionals at over 20 sites worldwide • It manufactures the industry’s broadest portfolio of over 300 API products.
  • 4. 4 Challenges • One of the world’s largest and most diverse providers of technical professional and construction services, were consultants to the project. • Treatability of the complex wastewater that was expected to be generated out of this new unit was a challenge. • The energy cost involved in treating the wastewater was a prime concern.
  • 5. 5 A.T.E.’s approach • To address the treatment complexity and energy requirements, an anaerobic and aerobic combination was selected after a series of discussions with the customer and the consultant. • This is considered a first-of-its-kind solution for pharmaceutical wastewater treatment.
  • 6. 6 A.T.E’s solution • A 250 m3/day wastewater treatment plant based on anaerobic-aerobic combination was successfully designed, installed and commissioned by A.T.E.
  • 7. 7 Treatment schematic Collection Anaerobic treatment Primary clarification Aerobic treatment Secondary clarification Inlet parameters Flow : 250 m3/d pH : 4 – 6 TSS : 200 ppm COD : 13000 ppm Outlet parameters Flow : 250 m3/d pH : 6.5 – 8.5 TSS : 50 ppm COD : 750 ppm
  • 8. 8 Result • The unique solution resulted in over 40% consistent COD reduction in the anaerobic stage. • Biodegradability of the wastewater also improved with anaerobic treatment. • There was a substantial reduction in the power consumption of the aerobic stage. • An overall COD reduction of 93% from feed COD of 13000 ppm was achieved.

Editor's Notes

  1. The question is what is a brand? Any thoughts on this. Let me ask you a question. In the pump business how many number of manufacturers are there, any idea? How many of them are brands? And how have they become brands?