Metal roof projects that used the Astec Roofing Systems

1. SECTION I
Metal Roofs
Insulating Coatings Corporation
956 South Highway 41
Inverness, Florida 34450
(800) 345-5306

2. Client:
Heatcraft, Inc. / Cierro
117,000 sq. ft. Metal Roof
Copper Tube Manufacturer
Bossier City, LA
Dealer:
MTC Coatings, Inc.
100% Rust Primed with ASTEC B-16-71
Cause: Chemical reaction from copper pipes to metal roof deck from a sprinkler system
previously used to cool metal roof deck.
Project:
Steel smelting operation
Exterior surface condition:
Heavy black carbon deposits
The need for a roof top sprinkler system was
eliminated when the ASTEC system was applied.
Client:
Heatcraft / Cierro
Completed: October 1994
ASTECB-16-71 Primer
ASTEC WPM #9 Waterproof Membrane
ASTEC #900 Ceramic Acrylic Finish Coat
Page I-I

3. Client: Kimberly-Clark Corporation
Baby Wipes Div.
Maumelle, Arkansas
Project: 84,000 sq ft Standing Seam Metal Roof
Pre-existing repair with TOP COAT materials
resulted in water entrapment, moisture intrusion,
metal panel deterioration and coating failure.
Adhesive-backed reinforcement cloth with
ASTEC WPM #9 was used at point of end lap
seam under fasteners. This procedure created a
low profile seam system allowing positive flow
of water run off. The standing seam roof system
had a ½” to 12” slope.
Phase 1 completed: May 1997
Phase 2 scheduled for Spring 1998

4. Client:
Lee Laser / Orlando, Fl
Dealer:
WeatherShield Coatings, Inc.
Project:
24,000 sq. f1. Standing Seam Metal Roof
ASTEC WPM #9 and polyester cloth applied to all
end lap and ridge cap seams. ASTEC WPM #9
brush & roll grade applied to all sidelap seams.
Special condition: ponding water between AlC
units and ridge cap.
Action taken: special cap was installed to raise
elevation enabling positive water flow between
ridge cap and AlC units.
ASTEC #900 Ceramic Acrylic Finish Coat
Completed: September 1996
Page 1-3

5. Client:
Leone Industries
Bridgeton, NJ
Project:
50,000 sq. ft. Metal Roof
100% Rust
Rusted section proposed for 1997.
ASTEC B-16-7 I Metal Primer
ASTEC WPM #8 Waterproof Membrane
ASTEC #100 Ceramic Finish Coat
Completed: 35,000 sq. ft. 1990
50,000 sq. ft. 1993
Page 1-4

6. Client: Dealer:
Friskee's Crete / Nebraska Midwest Thennal Coatings, Inc.
Project:
70,000 sq. ft. Metal Roof
ASTEC #100 White Metal Roof Application
ASTEC #100 16-1 Brown Metal Exterior Sidewall Application plus inside walls
• • • •
•
170,000 sq. ft. Exterior Sidewalls
• I
•
Page 1-5

7. Client:
American Meter / Omaha, NE
Dealer:
Midwest Thermal Coatings
Project:
60,000 sq.ft. of various metal roofs completed over
a 3 year period.
ASTEC WPM #8 waterproof
membrane
ASTEC #100 ceramic finish coat
•
.< •
Page 1-6

8. Client: Project:
Nimnicht Chevrolet 80,000 sq.fl. Metal Roof
Jacksonville, FL
-------- - - ----_. __....._ ---
Ridge Cap: Foam Closure Repair
Completed: July 1996 Interior Gutter Repair
Page 1-7

9. Client: Noland Company
Fredericksburg, VA
Project: 50,400 sq. ft. Standing Seam Metal Roof
29,102 sq. ft. Exterior Metal, Brick, Masonry Walls
Before After

10. Client: Dealer:
Northern Telecom STH Contract Services Sdn Bhd
Bayan Lepas, Malaysia
Project:
Phase I
43,000 sq. ft. metal roof - 50% light surface rust
Before After
Project completed: January 1996
Page 1-9

11. Client:
Agrum / Nebraska
Dealer:
N.E.N.E.S.
Project:
90,000 sq. ft. Stainless Steel
Before
After
ASTEC # 100 Ceramic Finish Coat
Page 1-10

12. Client:
AmTrak Repair Station
Train car restoration center
Bear, DE.
Project:
250,000 sq ft Standing Seam
ASTEC B-16-71 Metal Primer
ASTEC WPM #8 Waterproof
Membrance
~~~~~~~~~~~~~ ASTEC #100 Ceramic Finish Coat
Completed: December 1994
Page I-II

13. Client:
BCT Printing / Atlanta, GA
Dealer:
Thermal Control Coatings, Inc.
Project:
Removal of "Kool Seal" aluminum coatings
Heavy surface ox idation was caused by coating
breakdown; required multiple passes of pressure
cleaning.
Primed with ASTEC B-16-71
Waterproofed with ASTEC WPM #9
Finish coated with ASTEC #100
Page 1-12

14. Client:
Falco Lime / Vicksburg, MS
Dealer:
MTC Coatings, Inc.
Project:
28,400 sq ft R-panel Metal Roof
16,000 sq ft Exterior Metal Sidewalls
Results:
15 degree reduction of inside
temperature after completion of roof
application.
10 percent reduction in heat transfer
after completion of sidewall
application.
.... .
Roof:
ASTEC WPM #9 Waterproof
Membrane
ASTEC #900 Ceramic Finish Coat
White
Sidewalls:
ASTEC #900 Ceramic Finish Coat
16 to 1 Grey
Project completed: June 1996
Page 1-13

15. Client: Project:
Noland Company 80,000 sq ft Metal Roof and Metal Sidewalls
Mobile, AL R-panel and Standing Seam, 100% Rust
Rust primed with ASTEC B-16-7l metal primer.
Scaling rust was removed by mechanical brush.
Skylight replacement was fabricated.
Page 1-14

16. Noland Company
continued
Extreme delamination of previous paint. Heavy chalky surface.
- -
. ......
I
Project completed: November 1994 ASTEC #900 Ceramic Acrylic Finish Coat in
"Bone White"
Page 1-15

17. Client: Dealer:
Quantum Technologies, Inc. WeatherShield Coatings, Inc.
Lake Mary, FL
Project:
16,051 sq ft Metal Roof
Urethane foam used to fill in air space void at point of metal flashing.
Roof sealed with ASTEC WPM #9 waterproofer and finish coated with ASTEC #900.
Project completed: April 1996
=
I;
Page 1-16

18. Client: Project:
University of Missouri Quonset Hut
25,000 sq ft Metal Roof
Project Completed: 1995
ASTEC B-16-7l metal primer. ASTEC WPM #9 waterproof membrane
horizontal and vertical seams.
ASTEC #900 ceramic acrylic finish coat in beige color.
Page 1-17

19. Client:
Walt Disney World Office Complex
Kissimmee, FL
Dealer:
WeatherShield Coatings, Inc.
Project:
70,000 sq. ft. Standing Seam Metal Roof
ASTEC #900 Base Blue
Factory finish roof was heavily chalked requiring extensive surface preparation. Standing seam
side lap caps required special crimping due to extreme expansion and contraction I thermal
shock. This roof is less than 7 years old.
All seams, protrusions, and crevices were sealed with ASTEC WPM #9 waterproof membrane.
Page 1-18

20. Walt Disney World Office Complex
continued
Urethane foam was applied to open voids to
eliminate wind-driven rain leaks. Foam was sealed ..._ .. .,--=::.-
with ASTEC WPM #9 waterproof membrane.
ASTEC #900 ceramic acrylic finish coat in "base blue".
Project Completed: October 1995
Page 1-19

21. Client:
Anderson Chemical
Macon, GA
Dealer:
Thennal Control Coatings, Inc.
Project:
40,668 sq. ft. Metal Roof
A tar-based asphalt and silver
aluminum coating embedded with a
metal mesh reinforcement was
present on all purlin line runs
I
~~~~~;~~:=~ including bridging of fastener and
As the roofing materials aged heads.
became cracked and brittle,
moisture infiltration caused
corrosion and small pin holes which
had to be repaired and sealed prior
to the ASTEC Coating System
application.
ASTEC B-16-71 metal primer.
ASTEC WPM #9 waterproof
membrane.
ASTEC #900 ceramic acrylic finish
coat.
Project Completed: 4 196
Page 1-20

22. Client:
Carlton Bruton
Marietta, GA
Dealer:
Thermal Control Coatings, Inc.
Project:
12,000 sq. ft. Metal Roof
Surface was pre-coated with white --
elastomeric.
Rust bleed through present on 70%
of surface. ... __ .... , -
Rust was primed with ASTEC B-16-
71.
Surface was waterproofed with
ASTEC WPM #9.
Roof was then coated with ASTEC
#900 in Custom Green.
Project Completed: May 1996
Page 1-21

23. Client:
Denver Airport, Federal Aviation Authority
Denver, CO
Project:
New Standing Seam Metal Roof
ASTEC WPM #9 waterproof membrane.
Project Completed: March 1996 ASTEC #900 base brown color
Page 1-22

24. Client: Dealer:
Department of Transportation Advanced Technologies, Inc.
Brittany Maintenance Unit
Baton Rouge, LA
Project:
5,453 sq ft Quonset Hut
100% rust
Light acid washdown given to assist in neutralizing the heavy surface rust. Surface fully primed
with ASTEC B-16-71. ASTEC WPM #9 membrane was applied to all seams and fasteners.
ASTEC #900 ceramic finish coat was applied on top.
Page 1-23

25. Client:
Ecolochem
Miami, FL
Dealer:
Insulating Coatings of South Florida, Inc.
Project:
27,000 sq. ft. Metal Roof
ASTEC WPM #8 waterproof membrane
ASTEC #100 ceramic finish coat
Extreme pre-existing tar base patch
and repair.
This project was completed just 3
weeks prior to the onset of
hurricane Andrew. The ASTEC
system remained flexible and
prevented any loss of metal
flashings or leaks which otherwise
may have been caused by the storm.
~
,
.
Project Completed: 8 /92
Page 1-24

26. Client: Florida Power & Light Corporation
Indiantown, FL
Dealer: Ahrens Companies
Project Completed: 1994
Project: 15,116 sq. ft. Metal Roof
Silver Aluminum Coatings Failure
Interior Gutter, Panel Rust, Wet Insulation
*Removed coating and
wire brushed to remove
heavy scale rust
'Replaced metal
flashing
'Applied two coats
ASTEC B-16-71 metal
primer
'Applied Pol-E-Base
bituminous backed cloth "i_;;;::~;;:i~III!!I:.1IJ!il1!!
4"wide r
'Applied Pol-E-Force
polyester cloth 12"wide
with WPM 9 waterproof
membrane
*Sealed interior gutter
and metal panel
'ASTEC #900 Finish coat applied
Page 1-25

27. Client:
Graybar Electric - New Orleans, LA
Dealer:
Trigg & Associates
-- ,-"",,
-
Project:
40,000 sq. ft. R-panel Metal Roof with .,'
light rust ,.
.'
, ~
," .
'./'
. ' ;I'
"
".
Project completed: 1995
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
Page 1-26

28. Client:
Marathon Latoumeau
Oil Rig Manufacturer
Vicksburg, MS
Dealer: MTC Coatings, Inc.
Project:
Corrugated Metal Roof with
Wood Nails into Wood
Structure, 100% Rust
27,000 sq. ft. with 1200
patches applied
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof
membrane
ASTEC #900 ceramic finish coat
Page 1-27

29. Client:
NASA
Johnson Space Center
Houston, TX
Dealer:
Terow Construction
Project:
Metal Roofs and Sidewalls
ASTEC # 100 Ceramic Finish Coat
..
.. ,
," ;~i~-
Page 1-28

30. Client:
Noland Properties
Computer Mainframe Building
Newport News, VA
Project:
Metal Roof and Sidewalls
Roof: ASTEC #900 White
Walls: ASTEC #900 Bone White
Trim: ASTEC #900 Base Blue
Page 1-29

31. Client:
Palm Island Condo Reson
Cape Haze, FL
Project:
150,000 sq. ft.
5 Year Project
5-V Crimp Metal Roof Panels,
ASTEC #900 16-1 grey
Wood Walls, Rail and Trim in
ASTEC #900 White
Coastal application with heavy salt and sand abrasion.
Page I-3D

32. Client:
Kehler Ranches
Potato Seed Warehouse
Monte Vista, CO
Dealer:
Roof Mechanics
25,000 sq.ft. Metal Roof
ASTEC #900 cerarllic finish coat
Client:
Growers and Shippers Potato Company
Monte Vista, CO
Dealer:
Roof Mechanics
30,000 sq.ft. Metal Roof
ASTEC #900 ceramic finish coat
Page 1-31

33. Client: Dealer:
Sports Authority Insulating Coatings of South Florida, Inc
Miami, FL
Project:
90,000 sq. ft. R-panel Metal Roof
Area was spot primed with ASTEC 8-16-71 metal primer; sealed with ASTEC WPM #8.
Area was then coated with ASTEC #100 finish coat.
Page 1-32

34. Client: Project:
Vincent Metals 27,000 sq. ft. Fiberglass Skylight Panels
Little Rock, AR 95,000 sq. ft. Metal Roof Panels
All skylights and seams were sealed with ASTEC WPM #9, polyester cloth and ASTEC #900
ceramic finish coat.
This building had continuous vibrations through the center due to heavy crane operation.
Page 1-33

35. Client:
City of West Palm Beach
West Palm Beach, FL
Dealer:
Ahrens Companies
Project:
lO,552 sq. ft. R-panel Metal Roof
Metal panel deterioration at roofs eave.
Moisture wicking at gutter line caused rust deterioration from underside of panel.
New panel configuration was installed. A
complete ASTEC "dry in" with ASTEC WPM #9
waterproof membrane and polyester cloth was
applied.
ASTEC #900 ceramic acrylic finish coat was then
applied.
Page 1-34

36. Client:
Wayne Dalton Corporation
Pensacola, FL
Garage Door Manufacturer
Project:
216,000 sq.ft. Metal Roof
This building consists of flat aluminum garage door
style panels with interlocking seams.
ASTEC #900 finish coat Full ASTEC seam system with ASTEC
WPM #9 and polyester cloth embedded.
105,000 sq.ft. of standing seam on 50% of roof surface with 100% rust neutralized with ASTEC
B-16-71 in black color.
The roof had metal shavings 112" deep layered on top it's surface for approximately a seven year
time period.
Page 1-35

37. Wayne Dalton cont'd
30" wide interior gutter back flowed water Parapet wall and gutter sealed with
5 to 6 feet up to the metal panels. ASTEC WPM #9 and polyester cloth.
Additional drain was installed with an increase in the "collar" style sleeve underneath the main
drains by 2" in diameter, allowing for a 50% increase in the rate of water flow.
Page 1-36

38. Wayne Dalton Corporation cont'd
105,000 sq.ft. Custom interlocking aluminum panel design with a rubber "T" style strip between
all seams.
660 linear feet of continuous connecting skylight,
fasteners installed every 2 inches and skylight end lap
seams every I0 feet.
12" wide polester cloth installed with ASTEC WPM
#9 over every rubber "T" strip cenered over all side lap
seams.
Ten year material and labor warranty
offered.
This project has been budgeted for a recoat and
warranty renewal during the year 2004.
•
Project completed: August 1994
ASTEC #900 ceramic acrylic finish coat
Page 1-37

39. Client: Dealer:
Ace Mailing Service Thermal Control Coatings, Inc.
Smyrna, GA
Project:
40,000 sq ft Metal Roof
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane with polyester cloth reinforcement
ASTEC #900 ceramic acrylic finish coat
Project completed: March 1997
Page 1-38

40. Client:
American Valve & Hydrant
Beaumont, TX
Dealer:
Sunpath Coatings, Inc.
Project:
15,980 sq. ft. Metal Roof
Retro-fit new panels with full
ASTEC coating system installed
Old rotted asphalt coated metal was
removed and replaced with new 26
gauge galvalume panels.
The roof was then water-
proofed with ASTEC WPM #9
and finish coated with ASTEC
#900.
Project completed: April 1996
Page 1-39

41. Client: Dealer:
Buna Independent School District Sunpath Coatings, Inc.
Beaumont, TX
Project: Flat Deck Gravel Roof Retro-fit / Metal Roof-over with full ASTEC Coating System
. - ..-
...
_
-.
'"
;'"
--
_~J"
"'-: __ 1
.
Flat deck gravel roof holding ponding water.
New metal roof-over providing positive slope and water flow.
ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat
ad
Page 1-40

42. Client:
Aberdeen Proving Ground, MD
Bowling Lanes Building
Dealer:
Quantum Enterprises
Project:
20,000 sq. ft. Metal Roof
ASTEC WPM #8 waterproof membrane
ASTEC #100 ceramic finish coat
Page 1-41

43. Client:
City of West Palm Beach, FL
10,552 sq. ft. Metal Roof
Dealer:
Ahrens Companies
Project completed: June 1996
Sealed around protrusions with ASTEC WPM #9
and polyester cloth.
ASTEC #900 ceramic finish coat
Page 1-42

44. Client: Dealer:
C.T. Film Thermal Control Coatings, inc.
Dalton, GA
Film Processing Manufacturer
Project:
50,375 sq. ft. Metal Roof
100% Rust
Sensitive interior temperatures
stabilized after application of
ASTEC #900 ceramic finish coat.
All skylights were replaced with
metal panels.
ASTEC WPM #9 waterproof
~~~ membrane eliminated all pre-
... existing leak problems.
Project completed: 09/96
ASTECB-16-71
ASTEC WPM #9
ASTEC#900
Page 1-43

45. Client:
G.E.C. Precision Corp.
Wellington, KS
Dealer:
D J Mobile, Inc.
Project:
7,248 sq. ft. Metal Roof
100% Rust
Project completed: July 1997
ASTEC B-16-7l metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
Page 1-44

46. Client: Dealer:
Gillman Pontiac-Buick Ceramic Coatings, Inc.
Houston, TX
Project:
80,000 sq. ft. Multiple Metal Roofs
100% Rust
Full ASTEC coating system was used:
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 acrylic ceramic finish coat
Page 1-45

47. Gillman Pontiac-Buick continued
Project Completed: December 1996
Page 1-46

48. Client:
Golf Car Sales & Supply
Peachtree City, GA
Dealer:
Thermal Control Coatings, Inc.
Project:
3,450 sq. ft. Metal Roof
100% Rust
Heavy tar removal
Multiple pinhole
perforations
Patch and repair with
new panel integration
Full ASTEC system
used:
ASTECB-16-71
ASTECWPM#9
ASTEC#900
Project completed:
9/96
Page 1-47

49. Client: Dealer:
Harrison County Board of Supervisors MTC Coatings, Inc.
Gulf Port, MS
Project:
78,541 sq. ft. Metal Roofs
100% Rust
Code Enforcement Office
Sheriffs Center / Vehicle Maintenance
Building & Grounds Maintenance
Field Office
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
Project completed: 04/96
Page 1-48

50. Client: Dealer:
Department Of Transportation Advanced Technologies, Inc.
State of Louisiana
Brittany, LA
Project:
5,450 sq. ft. Metal Roof
100% Rust
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
Page 1-49

51. Client: Dealer:
Oaks Precision Fabrication Ceramic Coatings, Inc.
Houston, Texas
Project:
30,049 sq. ft. Metal Roof
This project originally had a spray urethane foam
the ultra-violetentire roof.causing moisture
system on the exposure The foam degraded from !~~~;~~~;~~:~
migration underneath the entire foam system. ::~I1111!~~:....1lI
All urethane foam was completely removed from
the metal deck and the ASTEC ceramic coating
system was applied. No leaks were detected after
the completion of the ASTEC waterproof coating
system.
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic acrylic finish coat
Project completed: 10/96
Page I-50

52. POREX
ATLANTA, GEORGIA
ASTEC B-16-71
metal primer
BEFORE
ASTEC#IOO
ceramic finish
coat
AFTER
ASTEC CERAMIC
INSULATING RE-ROOFING SYSTEM
Page I-51

53. Client: Dealer:
Riverfront Groves Nordic Trading Co.
Yero Beach, FL Energy Coatings Corporation
Project: ASTEC B-16-71 metal primer
31,400 sq. ft. Metal Roof ASTEC WPM #8 waterproof membrane
Corrugated Panel ASTEC #900 ceramic acrylic finish coat
Twenty-year-old corrugated panel was no longer available so ASTEC was this client's most cost-
effective alternative to roof replacement. ASTEC stopped their leak problems and saved their
roof.
~--
~
..
-
Project completed: October 1996
Page I-52

54. Client: Dealer:
Rock-Tenn "Corrugator" Building Thermal Control Coatings, Inc.
Norcross, GA
Packaging Design Manufacturer
Project: 120,000 sq. ft. Multiple Metal Roofs
ASTEC stopped the leaks and stabilized interior temperatures.
ASTEC #4200 surface conditioner
Page I-53

55. Rock-Tenn continued
ASTEC WPM #9 waterproof membrane
ASTEC #900 acrylic ceramic finish coat
Project completed: October 1996
Page I-54

56. Client: Dealer:
Southwest Beverage, Inc. Sunpath Coatings, Inc.
Lake Charles, LA
Project:
Anheuser-Busch Distributor
Temperature Control Warehouse
16,792 sq. ft. Metal Roof
Corrugated Metal Panels
Standing Seam Panels
After the ASTEC system was installed a temperature analysis was performed over a two month
period. The results indicated an average reduction of 7 degrees in the inside temperature of the
warehouse.
ASTEC #900 acrylic ceramic finish coat
Project completed: April 1996
Page I-55

57. Client: Dealer:
Thomaston Mills Thermal Control Coatings, Inc.
Human Resources Building
Thomaston, GA
50% Rust
Previously coated with Kool Seal, this entire roof
surface had a bad chalk condition which required
additional surface preparation.
Asphalt tar materials were heavily applied at the
ridge cap seams.
Project completion: April 1996
ASTEC 8-16-7 I metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
Page I-56

58. Client:
Thomas W. Ruff, Office Depot
Maitland, FL
Office Furniture Distributor
Project:
48,875 sq. ft. Metal Roof
19,867 sq. ft. Metal/Stucco Sidewalls
Dealer:
WeatherShield Coatings, Inc.
Front sales offices have stucco walls which were coated with ASTEC 5000HB TEX coarse
finish. The rear warehouse metal sidewalls are coated with ASTEC #900 acrylic finish.
Project completed: March 1997
Page I-57

59. Client:
Wheeling Pittsburgh Steel
Pittsburgh, PA
Dealer:
Specialty Coatings, Inc.
Project:
65,000 sq. ft. Metal Roofs
100% Rust
60 feet high ridge cap ventilators
Due to the height and design of the roof
ventilators, this project presented unusual working
requirements as well as extended man hours.
Full ASTEC waterproof system was installed
with:
ASTEC B-16-71 Metal Primer
ASTEC WPM #8 Waterproof
:'~::::.~~cll:'=:::9 ASTEC # 100 Ceramic Finish Coat
Page I-58

60. Client:
Doane Products Co.
Manassas, VA
Dog Food Manufacturer
Dealer:
American Eagle Energy, Inc.
Project:
51,000 sq. f1. Metal Roof
ASTEC WPM #9 waterproof membrane
ASTEC #900 acrylic ceramic finish coat
Page I-59

61. Client: Dealer:
Graham White Wick's Painting, Inc.
Salem, VA
Project: 21,110 sq. ft. Quonset Hut Corrugated Panels
ASTEC B-16-71 metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic acrylic finish coat
Page 1-60

62. Client: Dealer:
McAllen Components Protective Coatings of Texas
McAllen, TX
Project: 60,000 sq. ft. Standing Seam Metal Roof
The cross-over support bars were removed at the point where they met the end laps. ASTEC
WPM #9 was applied with polyester cloth reinforcement; then support bars were re-installed.
-
1'!
ASTEC #900 Ceramic Acrylic Finish Coat
Page 1-61

63. Client:
MID Totco
Instrumentation Manufacturer
Cedar Park, TX
Dealer:
Protecti ve Coatings of Texas
Project:
211,468 sq. f1. Standing Seam
, ,
Flashing seams had aluminum asphalt backed tape at all seams, water penetration occurred due to
tape curling and pulling loose; thermal shock also ensued.
Previous sealants and repair efforts were removed by heat guns, minimizing man-hour costs.
Page 1-62

64. MID Totco continued
ASTEC adhesive-backed reinforcement cloth was used on this project with ASTEC WPM#9.
This method was found to be very efficient enabling an instant dry-in condition.
Project completed: July 1997
Page 1-63

65. Client: Marathon Letourneau, MS Dealer: MTC Coatings, Inc.
Oil Rig Manufacturer
Project: 100% rust, nails into wood purlins
ASTEC B-16-71 metal primer, ASTEC WPM #9 waterproof membrane, ASTEC #900 ceramic
finish coat
Client: Mississippi National Guard Dealer: MTC Coatings, Inc
Project: Corrugated Quonset Hut
This project had urethane foam over the entire metal surface area. The Astec coating system was
applied with a full polyester cloth reinforcement embedded with Astec WPM 9 waterproof
membrane and finish coated with Astec #900 in a military beige.
Page 1-64

66. Dealer:
MTC Coatings, Inc.
Client:
Anderson Tulley SawmiJi
Vicksburg, MS
Project:
Multiple Metal Roofs
100% Rust
The ASTEC coating system saved these roofs from new metal replacement costs
Dealer:
MTC Coatings, Inc.
Client:
Falco Truck Line
Fleet Truck Maintenance Shop
Vicksburg, MS
Projects:
28,000 sq. ft. Metal Roof
plus Metal Sidewalls
Polyvulc Plant
55,000 sq. ft. Metal Roof
Dealer:
MTC Coatings, Inc.
Client:
Atwell Chevrolet
Vicksburg, MS
Project:
45,663 sq. ft. Metal Roof
100% Rust, R-Panel previously coated with
Kool Seal. Due to overspray concerns from
high wind coming from the Mississippi
River, this entire project had to be done by
brush and roll application.
ASTEC B-16-71 metal primer, ASTEC WPM #9, ASTEC #900 ceramic finish coat.
Page 1-65

67. Client:
Oshkosh B'Gosh
Byrdstown, TN
Clothing Manufacturer
Dealer:
A & J Superior Coatings, Inc.
Project:
26,466 sq. ft. R-Panel Metal Roof
-i.
ASTEC B-16-7 I metal primer
ASTEC WPM #9 waterproof membrane
ASTEC #900 ceramic finish coat
em. Ir
-.
---_..-.-
Page 1-66

68. Client:
L & N Safety Glass
Calexico, CA
Mexicali, MX
Dealer:
Arizona Insulation Specialist
Project:
220,000 sq.ft. Metal Roof
Desert heat, extreme thermal shock, mis-matched panel configuration.
Page 1-67

69. L & N Safety Glass page 2
Urethane foam was used
to fill voids prior to
application of the ASTEC
waterproof system.
Page 1-68

70. L&N Safety Glass page 3
Hundreds of protrusions, vents, pipes.
Full prime with ASTEC 8-16-71
ASTEC WPM #9 waterproof membrane
Page 1-69

71. L & N Safety Glass page 4
Thousands of patches were done with WPM
#9 waterproof membrane and polyester cloth.
Project completed: April 1994
10 year material and labor warranty
Finish coated with ASTEC #900 ceramic acrylic
coating.
Page 1-70

72. Client:
Cameco Industries
Thibodeaux, LA
Project:
125,000 sq ft Metal Roof
100% Rust
ASTEC B-16-71 corrosion primer
ASTEC WPM #9 waterproof membrane
Fasteners Side and end lap seams

73. Cameco Industries page -2-
Treatment: Fiberglass Skylight
ASTEC WPM 9 waterproof membrane was
embedded with polyester cloth reinforcement.
ASTEC #2541 skylight sealer was applied
* Panel fatigue * New metal repair * ASTEC “dry in”
Preparation phase completed

74. Cameco Industries page –3-
ASTEC WPM #9 waterproof membrane was
applied to all horizontal end lap seams and all vertical side lap seams.

75. Client: Dealer:
Thomaston Mills, Thermal Control Coatings, Inc.
Warehouse #10
Thomaston, GA
45,000 sq ft Metal Roof
Thermal Control Coatings, Inc.
This project has heavy tar patches, chalky surface
and full rust prime with Astec
B-16-71
Metal break patch and repair
Sealing of vent stacks allowing positive water flow.
ASTEC WPM #9 waterproof membrane

76. Thomaston Mills page -2-
Boxed skylight: ponding water with brittle-to-cracked tar base materials.
Created a wedged slope by filling in between the panel corrugations, then sealed with ASTEC
WPM #9 waterproof membrane thus providing a cricket which allowed positive water flow.
The ASTEC system negated the need for a tear off and replacement of a new metal panel system.

77. Thomaston Mills page -3-
This metal deck had a very chalky surface with
rust bleed-through over the entire roof area.
Project completed: December 1995
ASTEC #900 ceramic acrylic finish coat

78. Project: Atlantic Airlines Dealer: Florida Exterior Coatings
Lakeland, Florida Date: 2001
HANGER ROOF TEMPERATURE DROPS 66 DEGREES
Atlantic Airlines is a charter service serving the U.S. East Coast with plans to add a few
seventeen-passenger planes. When Atlantic Airlines Pres. Mark Blanton bought another hanger in
Lakeland, Florida he noticed a few roof leaks while remodeling the building. During this same time he
received an Astec mailer and called ICC for more information. ICC sent out an information packet and the
inquiry was forwarded to Florida Exterior Coatings, the Astec Dealer for that area. Kevin Guenther, owner
of Florida Exterior Coatings, met with Mr. Blanton and detailed all the benefits of the Astec system
including the insulating and heat reduction properties. “This was exactly
what I was looking for”, Mr. Blanton said.
Mr. Blanton said the work was completed on a Saturday and you could tell an immediate
difference in temperature. Also, the project had generated a lot of interest around the airport. Mr. Blanton
went on to say, “The next morning (Sunday) thirteen people came over to look at the job and all were very
skeptical of the claims concerning heat reduction. That particular day we had a temperature on the concrete
pad in front of the hanger of 107 degrees with no breeze. One of the gentlemen came equipped with a
magnetic digital temperature gauge and proceeded to attach it to the underside of the roof of an adjoining
hanger. The gauge read 164 degrees. We all anxiously waited while he entered my hanger and attached the
unit to my roof. He then detached it, wiped it clean, reset the gauge and re-attached it. He looked down and
said, ‘ you’re not going to believe this’. The temperature on the underside of my roof was 98 degrees.
That is a difference of 66 degrees on adjoining hangers.”
Mr. Blanton has plans to build another six hanger complex alongside the present hanger and said
he will stipulate Astec coatings for the roof and sidewalls. Along with the superior waterproofing benefit,
he said he also considers the thermal heat reduction a safety factor. “ If you can keep your mechanic
comfortable, he might spend just a little more time on a repair or maintenance project if he doesn’t have
sweat running in his eyes”.