SECTION I


Metal Roofs

  Insulating Coatings Corporation
       956 South Highway 41
      Inverness, Florida 34450
    ...
Client:
Heatcraft, Inc. / Cierro
117,000 sq. ft. Metal Roof
Copper Tube Manufacturer
Bossier City, LA

Dealer:
MTC Coating...
Client: Kimberly-Clark Corporation
         Baby Wipes Div.
         Maumelle, Arkansas

Project: 84,000 sq ft Standing Se...
Client:
Lee Laser / Orlando, Fl

Dealer:
WeatherShield Coatings, Inc.

Project:
24,000 sq. f1. Standing Seam Metal Roof

A...
Client:
Leone Industries
Bridgeton, NJ

Project:
50,000 sq. ft. Metal Roof
100% Rust
Rusted section proposed for 1997.



...
Client:                                         Dealer:
Friskee's Crete / Nebraska                      Midwest Thennal Co...
Client:
American Meter / Omaha, NE

Dealer:
Midwest Thermal Coatings

Project:
60,000 sq.ft. of various metal roofs comple...
Client:                Project:
Nimnicht Chevrolet     80,000 sq.fl. Metal Roof
Jacksonville, FL




                     ...
Client:    Noland Company
           Fredericksburg, VA

Project:   50,400 sq. ft. Standing Seam Metal Roof
           29,...
Client:                                              Dealer:
Northern Telecom                                     STH Cont...
Client:
Agrum / Nebraska

Dealer:
N.E.N.E.S.


Project:
90,000 sq. ft. Stainless Steel



                        Before

...
Client:
AmTrak Repair Station
Train car restoration center
Bear, DE.

Project:
250,000 sq ft Standing Seam




           ...
Client:
BCT Printing / Atlanta, GA

Dealer:
Thermal Control Coatings, Inc.

Project:
Removal of "Kool Seal" aluminum coati...
Client:
Falco Lime / Vicksburg, MS

Dealer:
MTC Coatings, Inc.

Project:
28,400 sq ft R-panel Metal Roof
16,000 sq ft Exte...
Client:                                         Project:
Noland Company                                  80,000 sq ft Meta...
Noland Company
continued




Extreme delamination of previous paint.   Heavy chalky surface.




                         ...
Client:                                                       Dealer:
Quantum Technologies, Inc.                          ...
Client:                                           Project:
University of Missouri                            Quonset Hut
 ...
Client:
Walt Disney World Office Complex
Kissimmee, FL

Dealer:
WeatherShield Coatings, Inc.

Project:
70,000 sq. ft. Stan...
Walt Disney World Office Complex
continued



Urethane foam was applied to open voids to
eliminate wind-driven rain leaks....
Client:
Anderson Chemical
Macon, GA

Dealer:
Thennal Control Coatings, Inc.

Project:
40,668 sq. ft. Metal Roof




      ...
Client:
Carlton Bruton
Marietta, GA

Dealer:
Thermal Control Coatings, Inc.

Project:
12,000 sq. ft. Metal Roof


Surface ...
Client:
Denver Airport, Federal Aviation Authority
Denver, CO

Project:
New Standing Seam Metal Roof




                 ...
Client:                                                           Dealer:
Department of Transportation                    ...
Client:
Ecolochem
Miami, FL

Dealer:
Insulating Coatings of South Florida, Inc.

Project:
27,000 sq. ft. Metal Roof

ASTEC...
Client:    Florida Power & Light Corporation
           Indiantown, FL

Dealer:    Ahrens Companies
           Project Com...
Client:
Graybar Electric - New Orleans, LA

Dealer:
Trigg & Associates
                                           --   ,-"...
Client:
Marathon Latoumeau
Oil Rig Manufacturer
Vicksburg, MS
                             Dealer:     MTC Coatings, Inc.
...
Client:
NASA
Johnson Space Center
Houston, TX

Dealer:
Terow Construction

Project:
Metal Roofs and Sidewalls




ASTEC # ...
Client:
Noland Properties
Computer Mainframe Building
Newport News, VA

Project:
Metal Roof and Sidewalls



Roof: ASTEC #...
Client:
Palm Island Condo Reson
Cape Haze, FL

Project:
150,000 sq. ft.
5 Year Project

5-V Crimp Metal Roof Panels,
ASTEC...
Client:
Kehler Ranches
Potato Seed Warehouse
Monte Vista, CO

Dealer:
Roof Mechanics

25,000 sq.ft. Metal Roof

ASTEC #900...
Client:                                          Dealer:
Sports Authority                                 Insulating Coati...
Client:                                     Project:
       Vincent Metals                              27,000 sq. ft. Fib...
Client:
City of West Palm Beach
West Palm Beach, FL

Dealer:
Ahrens Companies

Project:
lO,552 sq. ft. R-panel Metal Roof
...
Client:
Wayne Dalton Corporation
Pensacola, FL
Garage Door Manufacturer

Project:
216,000 sq.ft. Metal Roof

This building...
Wayne Dalton cont'd




30" wide interior gutter back flowed water              Parapet wall and gutter sealed with
5 to 6...
Wayne Dalton Corporation cont'd


105,000 sq.ft. Custom interlocking aluminum panel design with a rubber "T" style strip b...
Client:                                               Dealer:
Ace Mailing Service                                   Therma...
Client:
American Valve & Hydrant
Beaumont, TX

Dealer:
Sunpath Coatings, Inc.

Project:
15,980 sq. ft. Metal Roof

Retro-f...
Client:                                            Dealer:
Buna Independent School District                   Sunpath Coat...
Client:
Aberdeen Proving Ground, MD
Bowling Lanes Building

Dealer:
Quantum Enterprises

Project:
20,000 sq. ft. Metal Roo...
Client:
City of West Palm Beach, FL
10,552 sq. ft. Metal Roof

Dealer:
Ahrens Companies

 Project completed: June 1996



...
Client:                           Dealer:
C.T. Film                         Thermal Control Coatings, inc.
Dalton, GA
Film...
Client:
G.E.C. Precision Corp.
Wellington, KS

Dealer:
D J Mobile, Inc.

Project:
7,248 sq. ft. Metal Roof
100% Rust

Proj...
Client:                                                           Dealer:
Gillman Pontiac-Buick                           ...
Gillman Pontiac-Buick continued




                            Project Completed: December 1996




                     ...
Client:
Golf Car Sales & Supply
Peachtree City, GA

Dealer:
Thermal Control Coatings, Inc.

Project:
3,450 sq. ft. Metal R...
Client:                                 Dealer:
Harrison County Board of Supervisors    MTC Coatings, Inc.
Gulf Port, MS

...
Client:                                               Dealer:
Department Of Transportation                          Advanc...
Client:                                             Dealer:
Oaks Precision Fabrication                          Ceramic Co...
POREX
                      ATLANTA, GEORGIA




ASTEC B-16-71
metal primer




  BEFORE




ASTEC#IOO
ceramic finish
coat...
Client:                                       Dealer:
       Riverfront Groves                             Nordic Trading ...
Client:                                            Dealer:
Rock-Tenn "Corrugator" Building                    Thermal Cont...
Rock-Tenn continued




ASTEC WPM #9 waterproof membrane
ASTEC #900 acrylic ceramic finish coat




Project completed: Oct...
Client:                              Dealer:
Southwest Beverage, Inc.             Sunpath Coatings, Inc.
Lake Charles, LA
...
Client:                                      Dealer:
Thomaston Mills                              Thermal Control Coatings...
Client:
Thomas W. Ruff, Office Depot
Maitland, FL
Office Furniture Distributor

Project:
48,875 sq. ft. Metal Roof
19,867 ...
Client:
Wheeling Pittsburgh Steel
Pittsburgh, PA

Dealer:
Specialty Coatings, Inc.

Project:
65,000 sq. ft. Metal Roofs
10...
Client:
Doane Products Co.
Manassas, VA
Dog Food Manufacturer

Dealer:
American Eagle Energy, Inc.

Project:
51,000 sq. f1...
Client:                                      Dealer:
Graham White                                 Wick's Painting, Inc.
Sa...
Client:                                            Dealer:
McAllen Components                                 Protective C...
Client:
MID Totco
Instrumentation Manufacturer
Cedar Park, TX

Dealer:
Protecti ve Coatings of Texas

Project:
211,468 sq....
MID Totco continued




ASTEC adhesive-backed reinforcement cloth was used on this project with ASTEC WPM#9.
This method w...
Client:    Marathon Letourneau, MS                 Dealer:        MTC Coatings, Inc.
           Oil Rig Manufacturer

Proj...
Dealer:
MTC Coatings, Inc.

Client:
Anderson Tulley SawmiJi
Vicksburg, MS

Project:
Multiple Metal Roofs
100% Rust

The AS...
Client:
Oshkosh B'Gosh
Byrdstown, TN
Clothing Manufacturer




Dealer:
A & J Superior Coatings, Inc.




Project:
26,466 s...
Client:
L & N Safety Glass
Calexico, CA
Mexicali, MX

Dealer:
Arizona Insulation Specialist

Project:
220,000 sq.ft. Metal...
L & N Safety Glass page 2



Urethane foam was used
to fill voids prior to
application of the ASTEC
waterproof system.



...
L&N Safety Glass page 3




                          Hundreds of protrusions, vents, pipes.




                         ...
L & N Safety Glass page 4




                                                Thousands of patches were done with WPM
    ...
Client:
Cameco Industries
Thibodeaux, LA

Project:
125,000 sq ft Metal Roof
100% Rust


ASTEC B-16-71 corrosion primer



...
Cameco Industries page -2-

Treatment: Fiberglass Skylight

ASTEC WPM 9 waterproof membrane was
embedded with polyester cl...
Cameco Industries page –3-




                                                ASTEC WPM #9 waterproof membrane was




  ...
Client:                                              Dealer:
Thomaston Mills,                                     Thermal ...
Thomaston Mills page -2-




Boxed skylight: ponding water with brittle-to-cracked tar base materials.




Created a wedge...
Thomaston Mills page -3-




This metal deck had a very chalky surface with
rust bleed-through over the entire roof area.
...
Project: Atlantic Airlines                             Dealer: Florida Exterior Coatings
                  Lakeland, Flori...
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Astec Metal Roof Projects

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Metal roof projects that used the Astec Roofing Systems

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Astec Metal Roof Projects

  1. 1. SECTION I Metal Roofs Insulating Coatings Corporation 956 South Highway 41 Inverness, Florida 34450 (800) 345-5306
  2. 2. Client: Heatcraft, Inc. / Cierro 117,000 sq. ft. Metal Roof Copper Tube Manufacturer Bossier City, LA Dealer: MTC Coatings, Inc. 100% Rust Primed with ASTEC B-16-71 Cause: Chemical reaction from copper pipes to metal roof deck from a sprinkler system previously used to cool metal roof deck. Project: Steel smelting operation Exterior surface condition: Heavy black carbon deposits The need for a roof top sprinkler system was eliminated when the ASTEC system was applied. Client: Heatcraft / Cierro Completed: October 1994 ASTECB-16-71 Primer ASTEC WPM #9 Waterproof Membrane ASTEC #900 Ceramic Acrylic Finish Coat Page I-I
  3. 3. Client: Kimberly-Clark Corporation Baby Wipes Div. Maumelle, Arkansas Project: 84,000 sq ft Standing Seam Metal Roof Pre-existing repair with TOP COAT materials resulted in water entrapment, moisture intrusion, metal panel deterioration and coating failure. Adhesive-backed reinforcement cloth with ASTEC WPM #9 was used at point of end lap seam under fasteners. This procedure created a low profile seam system allowing positive flow of water run off. The standing seam roof system had a ½” to 12” slope. Phase 1 completed: May 1997 Phase 2 scheduled for Spring 1998
  4. 4. Client: Lee Laser / Orlando, Fl Dealer: WeatherShield Coatings, Inc. Project: 24,000 sq. f1. Standing Seam Metal Roof ASTEC WPM #9 and polyester cloth applied to all end lap and ridge cap seams. ASTEC WPM #9 brush & roll grade applied to all sidelap seams. Special condition: ponding water between AlC units and ridge cap. Action taken: special cap was installed to raise elevation enabling positive water flow between ridge cap and AlC units. ASTEC #900 Ceramic Acrylic Finish Coat Completed: September 1996 Page 1-3
  5. 5. Client: Leone Industries Bridgeton, NJ Project: 50,000 sq. ft. Metal Roof 100% Rust Rusted section proposed for 1997. ASTEC B-16-7 I Metal Primer ASTEC WPM #8 Waterproof Membrane ASTEC #100 Ceramic Finish Coat Completed: 35,000 sq. ft. 1990 50,000 sq. ft. 1993 Page 1-4
  6. 6. Client: Dealer: Friskee's Crete / Nebraska Midwest Thennal Coatings, Inc. Project: 70,000 sq. ft. Metal Roof ASTEC #100 White Metal Roof Application ASTEC #100 16-1 Brown Metal Exterior Sidewall Application plus inside walls • • • • • 170,000 sq. ft. Exterior Sidewalls • I • Page 1-5
  7. 7. Client: American Meter / Omaha, NE Dealer: Midwest Thermal Coatings Project: 60,000 sq.ft. of various metal roofs completed over a 3 year period. ASTEC WPM #8 waterproof membrane ASTEC #100 ceramic finish coat • .< • Page 1-6
  8. 8. Client: Project: Nimnicht Chevrolet 80,000 sq.fl. Metal Roof Jacksonville, FL -------- - - ----_. __....._ --- Ridge Cap: Foam Closure Repair Completed: July 1996 Interior Gutter Repair Page 1-7
  9. 9. Client: Noland Company Fredericksburg, VA Project: 50,400 sq. ft. Standing Seam Metal Roof 29,102 sq. ft. Exterior Metal, Brick, Masonry Walls Before After
  10. 10. Client: Dealer: Northern Telecom STH Contract Services Sdn Bhd Bayan Lepas, Malaysia Project: Phase I 43,000 sq. ft. metal roof - 50% light surface rust Before After Project completed: January 1996 Page 1-9
  11. 11. Client: Agrum / Nebraska Dealer: N.E.N.E.S. Project: 90,000 sq. ft. Stainless Steel Before After ASTEC # 100 Ceramic Finish Coat Page 1-10
  12. 12. Client: AmTrak Repair Station Train car restoration center Bear, DE. Project: 250,000 sq ft Standing Seam ASTEC B-16-71 Metal Primer ASTEC WPM #8 Waterproof Membrance ~~~~~~~~~~~~~ ASTEC #100 Ceramic Finish Coat Completed: December 1994 Page I-II
  13. 13. Client: BCT Printing / Atlanta, GA Dealer: Thermal Control Coatings, Inc. Project: Removal of "Kool Seal" aluminum coatings Heavy surface ox idation was caused by coating breakdown; required multiple passes of pressure cleaning. Primed with ASTEC B-16-71 Waterproofed with ASTEC WPM #9 Finish coated with ASTEC #100 Page 1-12
  14. 14. Client: Falco Lime / Vicksburg, MS Dealer: MTC Coatings, Inc. Project: 28,400 sq ft R-panel Metal Roof 16,000 sq ft Exterior Metal Sidewalls Results: 15 degree reduction of inside temperature after completion of roof application. 10 percent reduction in heat transfer after completion of sidewall application. .... . Roof: ASTEC WPM #9 Waterproof Membrane ASTEC #900 Ceramic Finish Coat White Sidewalls: ASTEC #900 Ceramic Finish Coat 16 to 1 Grey Project completed: June 1996 Page 1-13
  15. 15. Client: Project: Noland Company 80,000 sq ft Metal Roof and Metal Sidewalls Mobile, AL R-panel and Standing Seam, 100% Rust Rust primed with ASTEC B-16-7l metal primer. Scaling rust was removed by mechanical brush. Skylight replacement was fabricated. Page 1-14
  16. 16. Noland Company continued Extreme delamination of previous paint. Heavy chalky surface. - - . ...... I Project completed: November 1994 ASTEC #900 Ceramic Acrylic Finish Coat in "Bone White" Page 1-15
  17. 17. Client: Dealer: Quantum Technologies, Inc. WeatherShield Coatings, Inc. Lake Mary, FL Project: 16,051 sq ft Metal Roof Urethane foam used to fill in air space void at point of metal flashing. Roof sealed with ASTEC WPM #9 waterproofer and finish coated with ASTEC #900. Project completed: April 1996 = I; Page 1-16
  18. 18. Client: Project: University of Missouri Quonset Hut 25,000 sq ft Metal Roof Project Completed: 1995 ASTEC B-16-7l metal primer. ASTEC WPM #9 waterproof membrane horizontal and vertical seams. ASTEC #900 ceramic acrylic finish coat in beige color. Page 1-17
  19. 19. Client: Walt Disney World Office Complex Kissimmee, FL Dealer: WeatherShield Coatings, Inc. Project: 70,000 sq. ft. Standing Seam Metal Roof ASTEC #900 Base Blue Factory finish roof was heavily chalked requiring extensive surface preparation. Standing seam side lap caps required special crimping due to extreme expansion and contraction I thermal shock. This roof is less than 7 years old. All seams, protrusions, and crevices were sealed with ASTEC WPM #9 waterproof membrane. Page 1-18
  20. 20. Walt Disney World Office Complex continued Urethane foam was applied to open voids to eliminate wind-driven rain leaks. Foam was sealed ..._ .. .,--=::.- with ASTEC WPM #9 waterproof membrane. ASTEC #900 ceramic acrylic finish coat in "base blue". Project Completed: October 1995 Page 1-19
  21. 21. Client: Anderson Chemical Macon, GA Dealer: Thennal Control Coatings, Inc. Project: 40,668 sq. ft. Metal Roof A tar-based asphalt and silver aluminum coating embedded with a metal mesh reinforcement was present on all purlin line runs I ~~~~~;~~:=~ including bridging of fastener and As the roofing materials aged heads. became cracked and brittle, moisture infiltration caused corrosion and small pin holes which had to be repaired and sealed prior to the ASTEC Coating System application. ASTEC B-16-71 metal primer. ASTEC WPM #9 waterproof membrane. ASTEC #900 ceramic acrylic finish coat. Project Completed: 4 196 Page 1-20
  22. 22. Client: Carlton Bruton Marietta, GA Dealer: Thermal Control Coatings, Inc. Project: 12,000 sq. ft. Metal Roof Surface was pre-coated with white -- elastomeric. Rust bleed through present on 70% of surface. ... __ .... , - Rust was primed with ASTEC B-16- 71. Surface was waterproofed with ASTEC WPM #9. Roof was then coated with ASTEC #900 in Custom Green. Project Completed: May 1996 Page 1-21
  23. 23. Client: Denver Airport, Federal Aviation Authority Denver, CO Project: New Standing Seam Metal Roof ASTEC WPM #9 waterproof membrane. Project Completed: March 1996 ASTEC #900 base brown color Page 1-22
  24. 24. Client: Dealer: Department of Transportation Advanced Technologies, Inc. Brittany Maintenance Unit Baton Rouge, LA Project: 5,453 sq ft Quonset Hut 100% rust Light acid washdown given to assist in neutralizing the heavy surface rust. Surface fully primed with ASTEC B-16-71. ASTEC WPM #9 membrane was applied to all seams and fasteners. ASTEC #900 ceramic finish coat was applied on top. Page 1-23
  25. 25. Client: Ecolochem Miami, FL Dealer: Insulating Coatings of South Florida, Inc. Project: 27,000 sq. ft. Metal Roof ASTEC WPM #8 waterproof membrane ASTEC #100 ceramic finish coat Extreme pre-existing tar base patch and repair. This project was completed just 3 weeks prior to the onset of hurricane Andrew. The ASTEC system remained flexible and prevented any loss of metal flashings or leaks which otherwise may have been caused by the storm. ~ , . Project Completed: 8 /92 Page 1-24
  26. 26. Client: Florida Power & Light Corporation Indiantown, FL Dealer: Ahrens Companies Project Completed: 1994 Project: 15,116 sq. ft. Metal Roof Silver Aluminum Coatings Failure Interior Gutter, Panel Rust, Wet Insulation *Removed coating and wire brushed to remove heavy scale rust 'Replaced metal flashing 'Applied two coats ASTEC B-16-71 metal primer 'Applied Pol-E-Base bituminous backed cloth "i_;;;::~;;:i~III!!I:.1IJ!il1!! 4"wide r 'Applied Pol-E-Force polyester cloth 12"wide with WPM 9 waterproof membrane *Sealed interior gutter and metal panel 'ASTEC #900 Finish coat applied Page 1-25
  27. 27. Client: Graybar Electric - New Orleans, LA Dealer: Trigg & Associates -- ,-"",, - Project: 40,000 sq. ft. R-panel Metal Roof with .,' light rust ,. .' , ~ ," . './' . ' ;I' " ". Project completed: 1995 ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Page 1-26
  28. 28. Client: Marathon Latoumeau Oil Rig Manufacturer Vicksburg, MS Dealer: MTC Coatings, Inc. Project: Corrugated Metal Roof with Wood Nails into Wood Structure, 100% Rust 27,000 sq. ft. with 1200 patches applied ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Page 1-27
  29. 29. Client: NASA Johnson Space Center Houston, TX Dealer: Terow Construction Project: Metal Roofs and Sidewalls ASTEC # 100 Ceramic Finish Coat .. .. , ," ;~i~- Page 1-28
  30. 30. Client: Noland Properties Computer Mainframe Building Newport News, VA Project: Metal Roof and Sidewalls Roof: ASTEC #900 White Walls: ASTEC #900 Bone White Trim: ASTEC #900 Base Blue Page 1-29
  31. 31. Client: Palm Island Condo Reson Cape Haze, FL Project: 150,000 sq. ft. 5 Year Project 5-V Crimp Metal Roof Panels, ASTEC #900 16-1 grey Wood Walls, Rail and Trim in ASTEC #900 White Coastal application with heavy salt and sand abrasion. Page I-3D
  32. 32. Client: Kehler Ranches Potato Seed Warehouse Monte Vista, CO Dealer: Roof Mechanics 25,000 sq.ft. Metal Roof ASTEC #900 cerarllic finish coat Client: Growers and Shippers Potato Company Monte Vista, CO Dealer: Roof Mechanics 30,000 sq.ft. Metal Roof ASTEC #900 ceramic finish coat Page 1-31
  33. 33. Client: Dealer: Sports Authority Insulating Coatings of South Florida, Inc Miami, FL Project: 90,000 sq. ft. R-panel Metal Roof Area was spot primed with ASTEC 8-16-71 metal primer; sealed with ASTEC WPM #8. Area was then coated with ASTEC #100 finish coat. Page 1-32
  34. 34. Client: Project: Vincent Metals 27,000 sq. ft. Fiberglass Skylight Panels Little Rock, AR 95,000 sq. ft. Metal Roof Panels All skylights and seams were sealed with ASTEC WPM #9, polyester cloth and ASTEC #900 ceramic finish coat. This building had continuous vibrations through the center due to heavy crane operation. Page 1-33
  35. 35. Client: City of West Palm Beach West Palm Beach, FL Dealer: Ahrens Companies Project: lO,552 sq. ft. R-panel Metal Roof Metal panel deterioration at roofs eave. Moisture wicking at gutter line caused rust deterioration from underside of panel. New panel configuration was installed. A complete ASTEC "dry in" with ASTEC WPM #9 waterproof membrane and polyester cloth was applied. ASTEC #900 ceramic acrylic finish coat was then applied. Page 1-34
  36. 36. Client: Wayne Dalton Corporation Pensacola, FL Garage Door Manufacturer Project: 216,000 sq.ft. Metal Roof This building consists of flat aluminum garage door style panels with interlocking seams. ASTEC #900 finish coat Full ASTEC seam system with ASTEC WPM #9 and polyester cloth embedded. 105,000 sq.ft. of standing seam on 50% of roof surface with 100% rust neutralized with ASTEC B-16-71 in black color. The roof had metal shavings 112" deep layered on top it's surface for approximately a seven year time period. Page 1-35
  37. 37. Wayne Dalton cont'd 30" wide interior gutter back flowed water Parapet wall and gutter sealed with 5 to 6 feet up to the metal panels. ASTEC WPM #9 and polyester cloth. Additional drain was installed with an increase in the "collar" style sleeve underneath the main drains by 2" in diameter, allowing for a 50% increase in the rate of water flow. Page 1-36
  38. 38. Wayne Dalton Corporation cont'd 105,000 sq.ft. Custom interlocking aluminum panel design with a rubber "T" style strip between all seams. 660 linear feet of continuous connecting skylight, fasteners installed every 2 inches and skylight end lap seams every I0 feet. 12" wide polester cloth installed with ASTEC WPM #9 over every rubber "T" strip cenered over all side lap seams. Ten year material and labor warranty offered. This project has been budgeted for a recoat and warranty renewal during the year 2004. • Project completed: August 1994 ASTEC #900 ceramic acrylic finish coat Page 1-37
  39. 39. Client: Dealer: Ace Mailing Service Thermal Control Coatings, Inc. Smyrna, GA Project: 40,000 sq ft Metal Roof ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane with polyester cloth reinforcement ASTEC #900 ceramic acrylic finish coat Project completed: March 1997 Page 1-38
  40. 40. Client: American Valve & Hydrant Beaumont, TX Dealer: Sunpath Coatings, Inc. Project: 15,980 sq. ft. Metal Roof Retro-fit new panels with full ASTEC coating system installed Old rotted asphalt coated metal was removed and replaced with new 26 gauge galvalume panels. The roof was then water- proofed with ASTEC WPM #9 and finish coated with ASTEC #900. Project completed: April 1996 Page 1-39
  41. 41. Client: Dealer: Buna Independent School District Sunpath Coatings, Inc. Beaumont, TX Project: Flat Deck Gravel Roof Retro-fit / Metal Roof-over with full ASTEC Coating System . - ..- ... _ -. '" ;'" -- _~J" "'-: __ 1 . Flat deck gravel roof holding ponding water. New metal roof-over providing positive slope and water flow. ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat ad Page 1-40
  42. 42. Client: Aberdeen Proving Ground, MD Bowling Lanes Building Dealer: Quantum Enterprises Project: 20,000 sq. ft. Metal Roof ASTEC WPM #8 waterproof membrane ASTEC #100 ceramic finish coat Page 1-41
  43. 43. Client: City of West Palm Beach, FL 10,552 sq. ft. Metal Roof Dealer: Ahrens Companies Project completed: June 1996 Sealed around protrusions with ASTEC WPM #9 and polyester cloth. ASTEC #900 ceramic finish coat Page 1-42
  44. 44. Client: Dealer: C.T. Film Thermal Control Coatings, inc. Dalton, GA Film Processing Manufacturer Project: 50,375 sq. ft. Metal Roof 100% Rust Sensitive interior temperatures stabilized after application of ASTEC #900 ceramic finish coat. All skylights were replaced with metal panels. ASTEC WPM #9 waterproof ~~~ membrane eliminated all pre- ... existing leak problems. Project completed: 09/96 ASTECB-16-71 ASTEC WPM #9 ASTEC#900 Page 1-43
  45. 45. Client: G.E.C. Precision Corp. Wellington, KS Dealer: D J Mobile, Inc. Project: 7,248 sq. ft. Metal Roof 100% Rust Project completed: July 1997 ASTEC B-16-7l metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Page 1-44
  46. 46. Client: Dealer: Gillman Pontiac-Buick Ceramic Coatings, Inc. Houston, TX Project: 80,000 sq. ft. Multiple Metal Roofs 100% Rust Full ASTEC coating system was used: ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 acrylic ceramic finish coat Page 1-45
  47. 47. Gillman Pontiac-Buick continued Project Completed: December 1996 Page 1-46
  48. 48. Client: Golf Car Sales & Supply Peachtree City, GA Dealer: Thermal Control Coatings, Inc. Project: 3,450 sq. ft. Metal Roof 100% Rust Heavy tar removal Multiple pinhole perforations Patch and repair with new panel integration Full ASTEC system used: ASTECB-16-71 ASTECWPM#9 ASTEC#900 Project completed: 9/96 Page 1-47
  49. 49. Client: Dealer: Harrison County Board of Supervisors MTC Coatings, Inc. Gulf Port, MS Project: 78,541 sq. ft. Metal Roofs 100% Rust Code Enforcement Office Sheriffs Center / Vehicle Maintenance Building & Grounds Maintenance Field Office ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Project completed: 04/96 Page 1-48
  50. 50. Client: Dealer: Department Of Transportation Advanced Technologies, Inc. State of Louisiana Brittany, LA Project: 5,450 sq. ft. Metal Roof 100% Rust ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Page 1-49
  51. 51. Client: Dealer: Oaks Precision Fabrication Ceramic Coatings, Inc. Houston, Texas Project: 30,049 sq. ft. Metal Roof This project originally had a spray urethane foam the ultra-violetentire roof.causing moisture system on the exposure The foam degraded from !~~~;~~~;~~:~ migration underneath the entire foam system. ::~I1111!~~:....1lI All urethane foam was completely removed from the metal deck and the ASTEC ceramic coating system was applied. No leaks were detected after the completion of the ASTEC waterproof coating system. ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic acrylic finish coat Project completed: 10/96 Page I-50
  52. 52. POREX ATLANTA, GEORGIA ASTEC B-16-71 metal primer BEFORE ASTEC#IOO ceramic finish coat AFTER ASTEC CERAMIC INSULATING RE-ROOFING SYSTEM Page I-51
  53. 53. Client: Dealer: Riverfront Groves Nordic Trading Co. Yero Beach, FL Energy Coatings Corporation Project: ASTEC B-16-71 metal primer 31,400 sq. ft. Metal Roof ASTEC WPM #8 waterproof membrane Corrugated Panel ASTEC #900 ceramic acrylic finish coat Twenty-year-old corrugated panel was no longer available so ASTEC was this client's most cost- effective alternative to roof replacement. ASTEC stopped their leak problems and saved their roof. ~-- ~ .. - Project completed: October 1996 Page I-52
  54. 54. Client: Dealer: Rock-Tenn "Corrugator" Building Thermal Control Coatings, Inc. Norcross, GA Packaging Design Manufacturer Project: 120,000 sq. ft. Multiple Metal Roofs ASTEC stopped the leaks and stabilized interior temperatures. ASTEC #4200 surface conditioner Page I-53
  55. 55. Rock-Tenn continued ASTEC WPM #9 waterproof membrane ASTEC #900 acrylic ceramic finish coat Project completed: October 1996 Page I-54
  56. 56. Client: Dealer: Southwest Beverage, Inc. Sunpath Coatings, Inc. Lake Charles, LA Project: Anheuser-Busch Distributor Temperature Control Warehouse 16,792 sq. ft. Metal Roof Corrugated Metal Panels Standing Seam Panels After the ASTEC system was installed a temperature analysis was performed over a two month period. The results indicated an average reduction of 7 degrees in the inside temperature of the warehouse. ASTEC #900 acrylic ceramic finish coat Project completed: April 1996 Page I-55
  57. 57. Client: Dealer: Thomaston Mills Thermal Control Coatings, Inc. Human Resources Building Thomaston, GA 50% Rust Previously coated with Kool Seal, this entire roof surface had a bad chalk condition which required additional surface preparation. Asphalt tar materials were heavily applied at the ridge cap seams. Project completion: April 1996 ASTEC 8-16-7 I metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat Page I-56
  58. 58. Client: Thomas W. Ruff, Office Depot Maitland, FL Office Furniture Distributor Project: 48,875 sq. ft. Metal Roof 19,867 sq. ft. Metal/Stucco Sidewalls Dealer: WeatherShield Coatings, Inc. Front sales offices have stucco walls which were coated with ASTEC 5000HB TEX coarse finish. The rear warehouse metal sidewalls are coated with ASTEC #900 acrylic finish. Project completed: March 1997 Page I-57
  59. 59. Client: Wheeling Pittsburgh Steel Pittsburgh, PA Dealer: Specialty Coatings, Inc. Project: 65,000 sq. ft. Metal Roofs 100% Rust 60 feet high ridge cap ventilators Due to the height and design of the roof ventilators, this project presented unusual working requirements as well as extended man hours. Full ASTEC waterproof system was installed with: ASTEC B-16-71 Metal Primer ASTEC WPM #8 Waterproof :'~::::.~~cll:'=:::9 ASTEC # 100 Ceramic Finish Coat Page I-58
  60. 60. Client: Doane Products Co. Manassas, VA Dog Food Manufacturer Dealer: American Eagle Energy, Inc. Project: 51,000 sq. f1. Metal Roof ASTEC WPM #9 waterproof membrane ASTEC #900 acrylic ceramic finish coat Page I-59
  61. 61. Client: Dealer: Graham White Wick's Painting, Inc. Salem, VA Project: 21,110 sq. ft. Quonset Hut Corrugated Panels ASTEC B-16-71 metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic acrylic finish coat Page 1-60
  62. 62. Client: Dealer: McAllen Components Protective Coatings of Texas McAllen, TX Project: 60,000 sq. ft. Standing Seam Metal Roof The cross-over support bars were removed at the point where they met the end laps. ASTEC WPM #9 was applied with polyester cloth reinforcement; then support bars were re-installed. - 1'! ASTEC #900 Ceramic Acrylic Finish Coat Page 1-61
  63. 63. Client: MID Totco Instrumentation Manufacturer Cedar Park, TX Dealer: Protecti ve Coatings of Texas Project: 211,468 sq. f1. Standing Seam , , Flashing seams had aluminum asphalt backed tape at all seams, water penetration occurred due to tape curling and pulling loose; thermal shock also ensued. Previous sealants and repair efforts were removed by heat guns, minimizing man-hour costs. Page 1-62
  64. 64. MID Totco continued ASTEC adhesive-backed reinforcement cloth was used on this project with ASTEC WPM#9. This method was found to be very efficient enabling an instant dry-in condition. Project completed: July 1997 Page 1-63
  65. 65. Client: Marathon Letourneau, MS Dealer: MTC Coatings, Inc. Oil Rig Manufacturer Project: 100% rust, nails into wood purlins ASTEC B-16-71 metal primer, ASTEC WPM #9 waterproof membrane, ASTEC #900 ceramic finish coat Client: Mississippi National Guard Dealer: MTC Coatings, Inc Project: Corrugated Quonset Hut This project had urethane foam over the entire metal surface area. The Astec coating system was applied with a full polyester cloth reinforcement embedded with Astec WPM 9 waterproof membrane and finish coated with Astec #900 in a military beige. Page 1-64
  66. 66. Dealer: MTC Coatings, Inc. Client: Anderson Tulley SawmiJi Vicksburg, MS Project: Multiple Metal Roofs 100% Rust The ASTEC coating system saved these roofs from new metal replacement costs Dealer: MTC Coatings, Inc. Client: Falco Truck Line Fleet Truck Maintenance Shop Vicksburg, MS Projects: 28,000 sq. ft. Metal Roof plus Metal Sidewalls Polyvulc Plant 55,000 sq. ft. Metal Roof Dealer: MTC Coatings, Inc. Client: Atwell Chevrolet Vicksburg, MS Project: 45,663 sq. ft. Metal Roof 100% Rust, R-Panel previously coated with Kool Seal. Due to overspray concerns from high wind coming from the Mississippi River, this entire project had to be done by brush and roll application. ASTEC B-16-71 metal primer, ASTEC WPM #9, ASTEC #900 ceramic finish coat. Page 1-65
  67. 67. Client: Oshkosh B'Gosh Byrdstown, TN Clothing Manufacturer Dealer: A & J Superior Coatings, Inc. Project: 26,466 sq. ft. R-Panel Metal Roof -i. ASTEC B-16-7 I metal primer ASTEC WPM #9 waterproof membrane ASTEC #900 ceramic finish coat em. Ir -. ---_..-.- Page 1-66
  68. 68. Client: L & N Safety Glass Calexico, CA Mexicali, MX Dealer: Arizona Insulation Specialist Project: 220,000 sq.ft. Metal Roof Desert heat, extreme thermal shock, mis-matched panel configuration. Page 1-67
  69. 69. L & N Safety Glass page 2 Urethane foam was used to fill voids prior to application of the ASTEC waterproof system. Page 1-68
  70. 70. L&N Safety Glass page 3 Hundreds of protrusions, vents, pipes. Full prime with ASTEC 8-16-71 ASTEC WPM #9 waterproof membrane Page 1-69
  71. 71. L & N Safety Glass page 4 Thousands of patches were done with WPM #9 waterproof membrane and polyester cloth. Project completed: April 1994 10 year material and labor warranty Finish coated with ASTEC #900 ceramic acrylic coating. Page 1-70
  72. 72. Client: Cameco Industries Thibodeaux, LA Project: 125,000 sq ft Metal Roof 100% Rust ASTEC B-16-71 corrosion primer ASTEC WPM #9 waterproof membrane Fasteners Side and end lap seams
  73. 73. Cameco Industries page -2- Treatment: Fiberglass Skylight ASTEC WPM 9 waterproof membrane was embedded with polyester cloth reinforcement. ASTEC #2541 skylight sealer was applied * Panel fatigue * New metal repair * ASTEC “dry in” Preparation phase completed
  74. 74. Cameco Industries page –3- ASTEC WPM #9 waterproof membrane was applied to all horizontal end lap seams and all vertical side lap seams.
  75. 75. Client: Dealer: Thomaston Mills, Thermal Control Coatings, Inc. Warehouse #10 Thomaston, GA 45,000 sq ft Metal Roof Thermal Control Coatings, Inc. This project has heavy tar patches, chalky surface and full rust prime with Astec B-16-71 Metal break patch and repair Sealing of vent stacks allowing positive water flow. ASTEC WPM #9 waterproof membrane
  76. 76. Thomaston Mills page -2- Boxed skylight: ponding water with brittle-to-cracked tar base materials. Created a wedged slope by filling in between the panel corrugations, then sealed with ASTEC WPM #9 waterproof membrane thus providing a cricket which allowed positive water flow. The ASTEC system negated the need for a tear off and replacement of a new metal panel system.
  77. 77. Thomaston Mills page -3- This metal deck had a very chalky surface with rust bleed-through over the entire roof area. Project completed: December 1995 ASTEC #900 ceramic acrylic finish coat
  78. 78. Project: Atlantic Airlines Dealer: Florida Exterior Coatings Lakeland, Florida Date: 2001 HANGER ROOF TEMPERATURE DROPS 66 DEGREES Atlantic Airlines is a charter service serving the U.S. East Coast with plans to add a few seventeen-passenger planes. When Atlantic Airlines Pres. Mark Blanton bought another hanger in Lakeland, Florida he noticed a few roof leaks while remodeling the building. During this same time he received an Astec mailer and called ICC for more information. ICC sent out an information packet and the inquiry was forwarded to Florida Exterior Coatings, the Astec Dealer for that area. Kevin Guenther, owner of Florida Exterior Coatings, met with Mr. Blanton and detailed all the benefits of the Astec system including the insulating and heat reduction properties. “This was exactly what I was looking for”, Mr. Blanton said. Mr. Blanton said the work was completed on a Saturday and you could tell an immediate difference in temperature. Also, the project had generated a lot of interest around the airport. Mr. Blanton went on to say, “The next morning (Sunday) thirteen people came over to look at the job and all were very skeptical of the claims concerning heat reduction. That particular day we had a temperature on the concrete pad in front of the hanger of 107 degrees with no breeze. One of the gentlemen came equipped with a magnetic digital temperature gauge and proceeded to attach it to the underside of the roof of an adjoining hanger. The gauge read 164 degrees. We all anxiously waited while he entered my hanger and attached the unit to my roof. He then detached it, wiped it clean, reset the gauge and re-attached it. He looked down and said, ‘ you’re not going to believe this’. The temperature on the underside of my roof was 98 degrees. That is a difference of 66 degrees on adjoining hangers.” Mr. Blanton has plans to build another six hanger complex alongside the present hanger and said he will stipulate Astec coatings for the roof and sidewalls. Along with the superior waterproofing benefit, he said he also considers the thermal heat reduction a safety factor. “ If you can keep your mechanic comfortable, he might spend just a little more time on a repair or maintenance project if he doesn’t have sweat running in his eyes”.

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