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ALUMINIUM COMPOSITE PANEL
-TAIYABA RASHID
B.ARCH (DAY) III YEAR 2013-14
ESTIMATION & COSTING
1
S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT
A DESIGN:
Design Aluminium composite panel (ACP) cladding system to withstand a design
wind pressure of 125 kg/m² upto two floors for external surface of any profile,
linear or curvilinear, with approved make, size, shade & texture of ACPs- 4mm
thick ensuring the product has fire resistance rating properties. Design framing
system with gap not more than 150 mm between wall & cladding.
Movement: System shall be designed to accommodate movement due to any
force including movement resulting from exterior skin temperature (15°C to
85°C) & also to accommodate horizontal building movement of 10 mm per panel
& vertical movement of 20 mm between floors on Al framing system with
support brackets, gaskets & fastening devices. System shall be designed to
accommodate size & shape of ACP as per approved drawings including approved
modifications as may be required during execution as well as all other incidental
forces & stresses likely to be experienced under service conditions, i.e., Lateral
force, Dead weight & Thermal expansion due to building movement both
vertical & horizontal etc.
Groove width in system both in horizontal & vertical shall not be more than 18
mm. Grooves shall be designed to accommodate non-staining weather sealant
of approved make.
2
S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT
B MATERIALS:
i Frames: Providing, fabricating, supplying & fixing Aluminium extruded
members, Hindalco or Jindal or approved equivalent make designed to
withstand design wind pressure & movement as specified as continuous
member for cladding. Al-extruded members & ACP shall be fixed upto two
floors as per approved shop drawings. Aluminium member shall be fixed into
masonry wall with Brackets/Clamps & it shall be of chromotized finish
aluminium. All fastening straps, nuts & bolts, rivets, washers/other fastening
materials shall be of non-magnetic stainless steel. Aluminium brackets/clamps
of Hilti/Fischer make or approved equivalent shall be fixed to masonry wall.
Extruded member shall be designed to accommodate ACP as per approved
shop drawings & extruded aluminium member shall be finished with 50
microns powder coating.
kg
ii Composite Panel: Providing, fabricating, supplying & fixing FR grade ACP of
Reynobond or Alucobond or approved equivalent make in approved metallic
shade, approved size & texture upto two floors & it shall consist of 3 mm
thermoplastic 100% virgin white core of low density polyethylene (LDPE)
sandwiched between 2 skins of 0.5mm thick Aluminium sheet making a
consolidated panel thickness of 4mm & weight in range of 5.4 to 5.5kg/m² & to
be fixed on framing system described above.
Base Price: Rs. 1200/m²
m²
3
S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT
ACP cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon
based fluoropolymer resin coating of approved colour & shade on top face &
polymer (Service) coating on bottom face as specified using stainless steel
screws, nuts, bolts, washers, cleats, weather silicon sealant, backer rods etc.
iii Sealing: Providing & applying sealant for Joining/Sealing & it shall be done with
Non structural (weather) sealant of DC 991 HP of Dowcorning make or approved
equivalent with Polyurethane backer rods of Supreme make or approved
equivalent.
each
iv Flashing: Providing & fixing flashing at terrace level as part of system made to
profile as shown in approved shop drawings & profile shall be made out of hot
dip galvanised sheet 1.2 mm thick. Flashing shall be provided to entire length of
cladding horizontally at terrace level with necessary anchoring system with SS
fastening devices of Hilti/Fischer make or approved equivalent.
kg
v Field Test: Conduct Field test at site on installed system as per criteria set out in
particular specification in presence of Engineer-in-charge. Methodology for
carrying out test shall be submitted to Employer/Architect for approval prior to
testing. Record results & submit report to Employer/Architect for approval. If
Field test fails, correct defects revealed to satisfaction of performance data as set
out in Technical Specification with prior approval of Employer/Architect on
defects rectification Methodology. 4
S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT
vi Mode of Measurement: The Contractor shall provide curtain wall with ACP
cladding, having all performance characteristics all complete , as per
Architectural drawings, as per item description, as specified, as per approved
shop drawings & as directed by the Engineer-in-Charge. However, for purpose
of payment, only actual area on external face of curtain wall with ACP cladding
(including width of groove) shall be measured in m² upto two decimal places.
vii Rate: Quoted rate shall include cost of all materials & labour involved in item
for all operations described above, cost of all mock ups at site, cost of all
samples of individual components for testing in approved laboratory, field tests
on assembled working curtain wall with ACP cladding, cleaning & protection of
curtain wall with ACP cladding till handing over of building for occupation &
any other stipulations in particular specification & agreement. Also, include the
cost of scaffolding, infrastructure facility & all other consumables to execute
work specified above. Base framework for ACP cladding is payable under the
relevant aluminium items.
Overall Base Price= Rs. 3500/m²
5
6
THANK YOU!

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Taiyaba rashid acp

  • 1. ALUMINIUM COMPOSITE PANEL -TAIYABA RASHID B.ARCH (DAY) III YEAR 2013-14 ESTIMATION & COSTING 1
  • 2. S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT A DESIGN: Design Aluminium composite panel (ACP) cladding system to withstand a design wind pressure of 125 kg/m² upto two floors for external surface of any profile, linear or curvilinear, with approved make, size, shade & texture of ACPs- 4mm thick ensuring the product has fire resistance rating properties. Design framing system with gap not more than 150 mm between wall & cladding. Movement: System shall be designed to accommodate movement due to any force including movement resulting from exterior skin temperature (15°C to 85°C) & also to accommodate horizontal building movement of 10 mm per panel & vertical movement of 20 mm between floors on Al framing system with support brackets, gaskets & fastening devices. System shall be designed to accommodate size & shape of ACP as per approved drawings including approved modifications as may be required during execution as well as all other incidental forces & stresses likely to be experienced under service conditions, i.e., Lateral force, Dead weight & Thermal expansion due to building movement both vertical & horizontal etc. Groove width in system both in horizontal & vertical shall not be more than 18 mm. Grooves shall be designed to accommodate non-staining weather sealant of approved make. 2
  • 3. S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT B MATERIALS: i Frames: Providing, fabricating, supplying & fixing Aluminium extruded members, Hindalco or Jindal or approved equivalent make designed to withstand design wind pressure & movement as specified as continuous member for cladding. Al-extruded members & ACP shall be fixed upto two floors as per approved shop drawings. Aluminium member shall be fixed into masonry wall with Brackets/Clamps & it shall be of chromotized finish aluminium. All fastening straps, nuts & bolts, rivets, washers/other fastening materials shall be of non-magnetic stainless steel. Aluminium brackets/clamps of Hilti/Fischer make or approved equivalent shall be fixed to masonry wall. Extruded member shall be designed to accommodate ACP as per approved shop drawings & extruded aluminium member shall be finished with 50 microns powder coating. kg ii Composite Panel: Providing, fabricating, supplying & fixing FR grade ACP of Reynobond or Alucobond or approved equivalent make in approved metallic shade, approved size & texture upto two floors & it shall consist of 3 mm thermoplastic 100% virgin white core of low density polyethylene (LDPE) sandwiched between 2 skins of 0.5mm thick Aluminium sheet making a consolidated panel thickness of 4mm & weight in range of 5.4 to 5.5kg/m² & to be fixed on framing system described above. Base Price: Rs. 1200/m² m² 3
  • 4. S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT ACP cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour & shade on top face & polymer (Service) coating on bottom face as specified using stainless steel screws, nuts, bolts, washers, cleats, weather silicon sealant, backer rods etc. iii Sealing: Providing & applying sealant for Joining/Sealing & it shall be done with Non structural (weather) sealant of DC 991 HP of Dowcorning make or approved equivalent with Polyurethane backer rods of Supreme make or approved equivalent. each iv Flashing: Providing & fixing flashing at terrace level as part of system made to profile as shown in approved shop drawings & profile shall be made out of hot dip galvanised sheet 1.2 mm thick. Flashing shall be provided to entire length of cladding horizontally at terrace level with necessary anchoring system with SS fastening devices of Hilti/Fischer make or approved equivalent. kg v Field Test: Conduct Field test at site on installed system as per criteria set out in particular specification in presence of Engineer-in-charge. Methodology for carrying out test shall be submitted to Employer/Architect for approval prior to testing. Record results & submit report to Employer/Architect for approval. If Field test fails, correct defects revealed to satisfaction of performance data as set out in Technical Specification with prior approval of Employer/Architect on defects rectification Methodology. 4
  • 5. S.NO. DESCRIPTION OF ITEMS UNIT QUANTITY RATE AMOUNT vi Mode of Measurement: The Contractor shall provide curtain wall with ACP cladding, having all performance characteristics all complete , as per Architectural drawings, as per item description, as specified, as per approved shop drawings & as directed by the Engineer-in-Charge. However, for purpose of payment, only actual area on external face of curtain wall with ACP cladding (including width of groove) shall be measured in m² upto two decimal places. vii Rate: Quoted rate shall include cost of all materials & labour involved in item for all operations described above, cost of all mock ups at site, cost of all samples of individual components for testing in approved laboratory, field tests on assembled working curtain wall with ACP cladding, cleaning & protection of curtain wall with ACP cladding till handing over of building for occupation & any other stipulations in particular specification & agreement. Also, include the cost of scaffolding, infrastructure facility & all other consumables to execute work specified above. Base framework for ACP cladding is payable under the relevant aluminium items. Overall Base Price= Rs. 3500/m² 5