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CON 122
Concrete Admixtures




Session 6
Special Admixtures
Special Admixtures
   Self-consolidating
    concrete admixtures
    (SCC):
   Hydration-control
    admixtures
   Dampproofing
    admixtures
   Pumping Aids
   Bonding admixtures
   Coloring admixtures
Special Admixtures
   Liquid admixtures:
   SCC admixtures
   Anti-washout
    admixture
   Foaming agent
Self-Consolidating Concrete
           (SCC)

    Self-Consolidating Concrete (SCC) is
      highly flowable, non-segregating
    concrete that can spread into place,
   fill the formwork, and encapsulate the
   reinforcement without any mechanical
              consolidation.
                                 ACI 237
Self-Consolidating Concrete

   Viscosity-Modifying Admixtures
   Rheology-Controlling Admixtures
Viscosity-Modifying Admixtures
             (VMAs)
“A material added to
concrete, or a cement-       35
                             30
based mixture, to            25
change (usually              20
                             15
increase) the viscosity      10
and improve the               5

stability of the mixture.”
                              0
                                  0       4     8     12
                                      VMA Dosage (fl oz/cwt)
How Does A VMA Work

   Thickening-Type: thickens mixture making
    it cohesive
   Binding-Type: binds water in mixture
       more potent
       controls bleeding
       adds thixotropic properties
Binding-Type VMA

   The active cellulosic polymer binds up the
    free water within any given mixture
    holding the material together.
   This makes the concrete, grout, or cement
    slurry very cohesive preventing the
    blending of external water with the matrix
    or the internal water from leaving the
    matrix.
Binding-Type VMA
   The active polymer binds up the free water
    within the mixture, holding the material together

                 VMA 2                                       VMA 2
                             H2 O                                        H2 O
        H2 O                VMA 2                   H2 O                VMA 2
    VMA 2                                      VMA 2
                             H2 O                                        H2 O
                  VMA 2                                       VMA 2
                                        H2 O                                        H2 O
                                            VMA 2                                       VMA 2
               H2 O                                        H2 O
                         VMA 2                                       VMA 2
    VMA 2                                       VMA 2

                            H2 O                                        H2 O
                                    VMA 2                                       VMA 2
Slump Flow

   Typical Slump Flow for SCC: 26 to 30 in.
   Recommended slump flow for shafts:
    18 to 24 in.
       (Note: 16 in. slump flow ≈ 9 in. slump)
Slump Flow
Slump Flow Loss Over Time
Slump flow = 28 in.   Slump flow = 16 in.
 Age = 15 minutes        Age = 3 hours
Hydration-Control Admixtures

   Two part system:
       Stabilizer or retarder stops hydration
       Activator reestablishes normal hydration
   Suspends hydration up to 72 hours
   Reuse of returned concrete
   Stabilized for long hauls
Coloring Admixtures

   Natural and synthetic materials
   Colors: Black, Red, Yellow, Tan, Green,
    Blue
   6%-10% addition by weight cement
   Special applications: buried electrical or
    gas lines, special floors, residential
    concrete
Coloring Admixtures (Pigments)




Red and blue pigments were used to color this terrazzo floor.
Colored Concrete is Cost-
                 Effective
   Can be installed and
    finished like regular
    concrete
       Eliminates separate
        finishing or staining, thus
        minimizing cost of
        installation
   Generally less
    expensive than painting
    costs over service life of
    structure.
Colors in Bridges
Curing Colored Concrete
           Uneven Curing = Uneven Drying = Uneven Color


   Use curing
    compounds
    specifically
    recommended for
    colored concrete.
   Water cure,
    membrane sheets, or
    non-approved curing
    compounds can
    discolor concrete.
Dampproofing Admixtures

   Product types:
       Soaps
       Stearates
       Petroleum Products
   Reduction of moisture transmission
   W/R of less than 0.50 by mass
Pumping Aids

   Improve pumpability
   Aids increase viscosity or cohesion
   Some aids may increase water
    demand, reduce compressive
    strength, increae air entrainment, retard
    setting
Bonding Admixtures and Bonding
               Agents
   Bonding Admixtures Water emulsions:
          Rubber
          Polyvinyl chloride
          Polyvinyl acetates
          Acrylics
          Styrene butadiene copolymers
   Added to concrete for bond strength
          Rate of addition 5%-20%
   Bonding agents help glue materials
          Restoration/repair work
          Latex, grouts, copolymers
Grouting Admixtures
   Use of Portland Cement Grouts
       Stabilize Foundations
       Set Machine Bases
       Fill Cracks and Joints
       Cement Oil Wells
       Fill Masonry Walls
       Grout Pre-stress tendons/anchor bolts
       Fill Voids in preplaced aggregate concrete
Gas-Forming Admixtures

   Added to Concrete and Grout to Cause
    slight expansion
   Use to complete grouting
       Machine Bases
       Post-tension ducts of prestressed concrete
   Aluminum Powder/other gas forming
    materials
Fungicidal, Germicidal, and
           Insecticidal Admixtures
   Control of Bacteria and Fungal growth
       Types of materials
          Polyhalogenated Phenols
          Dieldrin emulsions

          Copper Compounds

       Effectiveness is temporary/ high dosage
Antiwashout Admixtures
   Increase the cohesiveness of concrete
   Allows placement of concrete in water and
    underwater
   Admixture increases viscosity of water
    resulting in increased thixotropy and
    resistance to segregation
   Types of materials: Cellulose ether or
    acrylic polymers
Admixture Compatibility Due to
    Cement-Admixture Incompatibility
   Fresh Concrete Properties
        Slump Loss
        Air Loss
        Early Stiffening
   Long-term Hardened Properties
        Compressive strength
        Placement
   Poor correlation with lab test to conditions
    experienced in the field

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CON 122 Session 6 - Special Admixtures

  • 1. CON 122 Concrete Admixtures Session 6 Special Admixtures
  • 2. Special Admixtures  Self-consolidating concrete admixtures (SCC):  Hydration-control admixtures  Dampproofing admixtures  Pumping Aids  Bonding admixtures  Coloring admixtures
  • 3. Special Admixtures  Liquid admixtures:  SCC admixtures  Anti-washout admixture  Foaming agent
  • 4. Self-Consolidating Concrete (SCC) Self-Consolidating Concrete (SCC) is highly flowable, non-segregating concrete that can spread into place, fill the formwork, and encapsulate the reinforcement without any mechanical consolidation. ACI 237
  • 5. Self-Consolidating Concrete  Viscosity-Modifying Admixtures  Rheology-Controlling Admixtures
  • 6. Viscosity-Modifying Admixtures (VMAs) “A material added to concrete, or a cement- 35 30 based mixture, to 25 change (usually 20 15 increase) the viscosity 10 and improve the 5 stability of the mixture.” 0 0 4 8 12 VMA Dosage (fl oz/cwt)
  • 7. How Does A VMA Work  Thickening-Type: thickens mixture making it cohesive  Binding-Type: binds water in mixture  more potent  controls bleeding  adds thixotropic properties
  • 8. Binding-Type VMA  The active cellulosic polymer binds up the free water within any given mixture holding the material together.  This makes the concrete, grout, or cement slurry very cohesive preventing the blending of external water with the matrix or the internal water from leaving the matrix.
  • 9. Binding-Type VMA  The active polymer binds up the free water within the mixture, holding the material together VMA 2 VMA 2 H2 O H2 O H2 O VMA 2 H2 O VMA 2 VMA 2 VMA 2 H2 O H2 O VMA 2 VMA 2 H2 O H2 O VMA 2 VMA 2 H2 O H2 O VMA 2 VMA 2 VMA 2 VMA 2 H2 O H2 O VMA 2 VMA 2
  • 10. Slump Flow  Typical Slump Flow for SCC: 26 to 30 in.  Recommended slump flow for shafts: 18 to 24 in.  (Note: 16 in. slump flow ≈ 9 in. slump)
  • 12. Slump Flow Loss Over Time Slump flow = 28 in. Slump flow = 16 in. Age = 15 minutes Age = 3 hours
  • 13. Hydration-Control Admixtures  Two part system:  Stabilizer or retarder stops hydration  Activator reestablishes normal hydration  Suspends hydration up to 72 hours  Reuse of returned concrete  Stabilized for long hauls
  • 14. Coloring Admixtures  Natural and synthetic materials  Colors: Black, Red, Yellow, Tan, Green, Blue  6%-10% addition by weight cement  Special applications: buried electrical or gas lines, special floors, residential concrete
  • 15. Coloring Admixtures (Pigments) Red and blue pigments were used to color this terrazzo floor.
  • 16. Colored Concrete is Cost- Effective  Can be installed and finished like regular concrete  Eliminates separate finishing or staining, thus minimizing cost of installation  Generally less expensive than painting costs over service life of structure.
  • 18. Curing Colored Concrete Uneven Curing = Uneven Drying = Uneven Color  Use curing compounds specifically recommended for colored concrete.  Water cure, membrane sheets, or non-approved curing compounds can discolor concrete.
  • 19. Dampproofing Admixtures  Product types:  Soaps  Stearates  Petroleum Products  Reduction of moisture transmission  W/R of less than 0.50 by mass
  • 20. Pumping Aids  Improve pumpability  Aids increase viscosity or cohesion  Some aids may increase water demand, reduce compressive strength, increae air entrainment, retard setting
  • 21. Bonding Admixtures and Bonding Agents  Bonding Admixtures Water emulsions:  Rubber  Polyvinyl chloride  Polyvinyl acetates  Acrylics  Styrene butadiene copolymers  Added to concrete for bond strength  Rate of addition 5%-20%  Bonding agents help glue materials  Restoration/repair work  Latex, grouts, copolymers
  • 22. Grouting Admixtures  Use of Portland Cement Grouts  Stabilize Foundations  Set Machine Bases  Fill Cracks and Joints  Cement Oil Wells  Fill Masonry Walls  Grout Pre-stress tendons/anchor bolts  Fill Voids in preplaced aggregate concrete
  • 23. Gas-Forming Admixtures  Added to Concrete and Grout to Cause slight expansion  Use to complete grouting  Machine Bases  Post-tension ducts of prestressed concrete  Aluminum Powder/other gas forming materials
  • 24. Fungicidal, Germicidal, and Insecticidal Admixtures  Control of Bacteria and Fungal growth  Types of materials  Polyhalogenated Phenols  Dieldrin emulsions  Copper Compounds  Effectiveness is temporary/ high dosage
  • 25. Antiwashout Admixtures  Increase the cohesiveness of concrete  Allows placement of concrete in water and underwater  Admixture increases viscosity of water resulting in increased thixotropy and resistance to segregation  Types of materials: Cellulose ether or acrylic polymers
  • 26. Admixture Compatibility Due to Cement-Admixture Incompatibility  Fresh Concrete Properties  Slump Loss  Air Loss  Early Stiffening  Long-term Hardened Properties  Compressive strength  Placement  Poor correlation with lab test to conditions experienced in the field