Ahsan Manzar
DAE (Mechanical)
BE Mechatronics (In Progress
ahsanmanzar98@gmail.com
Linkedin Profile:
https://www.linkedin.com/in/ahsan
-manzar-272b59133/
PRESENTATION OVERVIEW 2
UTM
Tensile
test
Compressive
test
Shear test
Flexure test
Universal Testing Machine (UTM)
Utm is a machine used to
perform a variety of test i.e.
tensile, compressive and
bending etc. it can be operated
with screw gear or hydraulic
power.
It mainly consist of two essential
part;
• Loading unit
• Measuring /control unit
3
Loading unit
Control/measuring
unit
Parts of Universal Testing Machine
Load indicator
Clamps to hold
the specimen
Unload Lever
Load Lever
Machine dial
Load indicator
Clamps to hold
the specimen
Unload Lever
Load Lever
Load indicator
Clamps to hold
the specimen
Unload Lever
Load Lever
Machine dial
4
Limitations of (UTM)
• Should be sensible to small load changes.
• The jaws should be are in alignment.
• Moveable head shouldn't rock, twist, or shift laterally.
• The load application should be uniform.
• It should be free from excessive vibration.
• Recoil mechanism should be adequate to absorb the energy.
• Should be capable of easy and rapid manipulation and
adjustment.
5
UTM (TESTING)
The following tests can be performed on UTM:
• Tensile test
• Compressive test
• Shear test
• Flexure/bend test
6
Tensile test
• It is a common test performed on metals, plastics, and
most other materials.
• Tensile loads are those that tend to pull the specimen
apart, putting the specimen in tension.
• Tensile tests are used to determine the mechanical
behavior of materials under static, axial tensile, or stretch
loading.
7
Gauge
markings
Gauge
markings
8
Tensile Test (Graphing)
Strain
stress
9
Compression Testing
• Principles;
• Compression results from forces that push toward
each other.
• Specimens are short and large diameter.
• Circular cross section is recommended.
• Length to diameter ratio is important consideration
10
Testing Procedure
• During a typical compression test, data are collected regarding
the applied load, resultant deformation or deflection, and
condition of the specimen.
• For brittle materials, the compressive strength is relatively easy
to obtain, showing marked failure.
• However, for ductile materials, the compressive strength is
generally based on an arbitrary deformation value.
• Ductile materials do not exhibit the sudden fractures that brittle
materials posses. They tend to buckle and "barrel out".
11
Shear Testing
• Principles;
o Shearing forces occur when the forces applied lie
in parallel but opposite directions. Twisting
motion.
• Direct shear occurs when parallel forces are
applied in the opposite direction.
• Single shear occurs on a single plane.
• Double shear occurs on two planes.
12
Testing procedure
o Special fixtures are needed to hold the specimen.
o One end of the specimen is placed in a fixture that applies
torsional load and the other end is connected to a
measuring unit, which measures the detrusion (load and
deflection or twist)
o The grippers are tightened to insure against slippage, yet
not so tight as to cause deformations which would affect
test results.
o Proper precautions should be taken to center the specimen
in the machine or fixture.
13
Flexure/Bend test
• Principles;
• Specimen length should be 6 to 12 times the width to avoid shear
failure.
• Areas of contact with the material under test should be such that
unduly high stress concentrations are avoided.
• Longitudinal adjustments are necessary for the supports.
• Lateral rotational adjustments should be provided to prevent
torsional stresses.
• The parts should be arranged to be stable under load.
14
15
Testing Procedure
• In flexure or bend testing, the specimen is typically loaded on two
solid support rods.
• A third rod is used for loading.
• This setup helps insure three-point loading. which allows the
tensile forces to act from the center loading point towards the two
support rods.
16
• This is my first slide on slideshare.
Kindly give feedback or review
about content
THANKS!
17

Tensile Testing Machine

  • 1.
    Ahsan Manzar DAE (Mechanical) BEMechatronics (In Progress ahsanmanzar98@gmail.com Linkedin Profile: https://www.linkedin.com/in/ahsan -manzar-272b59133/
  • 2.
  • 3.
    Universal Testing Machine(UTM) Utm is a machine used to perform a variety of test i.e. tensile, compressive and bending etc. it can be operated with screw gear or hydraulic power. It mainly consist of two essential part; • Loading unit • Measuring /control unit 3 Loading unit Control/measuring unit
  • 4.
    Parts of UniversalTesting Machine Load indicator Clamps to hold the specimen Unload Lever Load Lever Machine dial Load indicator Clamps to hold the specimen Unload Lever Load Lever Load indicator Clamps to hold the specimen Unload Lever Load Lever Machine dial 4
  • 5.
    Limitations of (UTM) •Should be sensible to small load changes. • The jaws should be are in alignment. • Moveable head shouldn't rock, twist, or shift laterally. • The load application should be uniform. • It should be free from excessive vibration. • Recoil mechanism should be adequate to absorb the energy. • Should be capable of easy and rapid manipulation and adjustment. 5
  • 6.
    UTM (TESTING) The followingtests can be performed on UTM: • Tensile test • Compressive test • Shear test • Flexure/bend test 6
  • 7.
    Tensile test • Itis a common test performed on metals, plastics, and most other materials. • Tensile loads are those that tend to pull the specimen apart, putting the specimen in tension. • Tensile tests are used to determine the mechanical behavior of materials under static, axial tensile, or stretch loading. 7 Gauge markings Gauge markings
  • 8.
  • 9.
  • 10.
    Compression Testing • Principles; •Compression results from forces that push toward each other. • Specimens are short and large diameter. • Circular cross section is recommended. • Length to diameter ratio is important consideration 10
  • 11.
    Testing Procedure • Duringa typical compression test, data are collected regarding the applied load, resultant deformation or deflection, and condition of the specimen. • For brittle materials, the compressive strength is relatively easy to obtain, showing marked failure. • However, for ductile materials, the compressive strength is generally based on an arbitrary deformation value. • Ductile materials do not exhibit the sudden fractures that brittle materials posses. They tend to buckle and "barrel out". 11
  • 12.
    Shear Testing • Principles; oShearing forces occur when the forces applied lie in parallel but opposite directions. Twisting motion. • Direct shear occurs when parallel forces are applied in the opposite direction. • Single shear occurs on a single plane. • Double shear occurs on two planes. 12
  • 13.
    Testing procedure o Specialfixtures are needed to hold the specimen. o One end of the specimen is placed in a fixture that applies torsional load and the other end is connected to a measuring unit, which measures the detrusion (load and deflection or twist) o The grippers are tightened to insure against slippage, yet not so tight as to cause deformations which would affect test results. o Proper precautions should be taken to center the specimen in the machine or fixture. 13
  • 14.
    Flexure/Bend test • Principles; •Specimen length should be 6 to 12 times the width to avoid shear failure. • Areas of contact with the material under test should be such that unduly high stress concentrations are avoided. • Longitudinal adjustments are necessary for the supports. • Lateral rotational adjustments should be provided to prevent torsional stresses. • The parts should be arranged to be stable under load. 14
  • 15.
  • 16.
    Testing Procedure • Inflexure or bend testing, the specimen is typically loaded on two solid support rods. • A third rod is used for loading. • This setup helps insure three-point loading. which allows the tensile forces to act from the center loading point towards the two support rods. 16
  • 17.
    • This ismy first slide on slideshare. Kindly give feedback or review about content THANKS! 17