The GLOPACK (Granting society with LOw environmental impact innovative PACKaging) project is investigating food packaging with no environmental footprint and the ability to extend the shelf life of food products.
3 partners of the Consortium presented their results at the Biofach Congress.
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GLOPACK project at Biofach Congress-13 February 2020
1. Project funded by the European
Unionโs Horizon 2020 research
programme under grant agreement
No. 773375
2. Outline
Denise Gider
Market barriers to the use of sustainable packaging from
expertsโ viewpoint
Cornelia Stramm
The future of sustainable packaging from a technological
viewpoint
Stefaan Deraeve
Visions, motivations, barriers and actions from an organic
food companyโs viewpoint
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3. German-French team of organic
market and supply chain specialists
3
Freising
Montpellier
Our clients
๏บ Research on top level
๏บ Organic agriculture development agencies
๏บ (Public) policy decision-making on different levels
๏บ Private companies
4. Background
Plastic packaging leads to plastic waste and is
problematic because:
โข Too much plastic ends up in the environment
โข Collected plastic waste is usually mainly "downcycled" and
thus only released into the environment a little later
โข Not all packaging can be recycled โ composite packaging
โข Health safety of certain polymers is questioned
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Source:
https://www.nationalgeograp
hic.de/planetorplastic
Source:
https://www.ecobagstore.de/
mini-sac-brun-lisse-recycle-
fenetre-xxl-kyg-23064-
1015.html
5. Plastic packaging โ Plastic waste
Possible solutions
โข Avoid
โข Replacing, e.g. using paper, wood, bio-based and
biodegradable plastic
โข Optimised use and reduction
โข Optimised recycling: circular economy (costly)
Basic idea: Contribution of bioplastics application
โข Polymers/monomers in principle not harmful to the
environment - if bio-based and fully biodegradable
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6. Challenges of bioplastic from
expertsโ point of view
Results of a multi-stage survey with European
packaging experts on bio-based and biodegradable
plastics
โข Higher prices for more sustainable materials as major
market barrier
โข Biodegradable โ biodegradable: industrial vs. natural/home
composting conditions
โข Sufficient quantities and qualities: we are at the beginning of
new industrial processes
โข Perception bio-based and biodegradable packaging has
poorer functionalities โ application-related!
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7. Challenges of bioplastic from
expertsโ point of view
โข Partially not compatible with existing packaging lines, e.g.
new machines or adjustments necessary
โข End-of-life of bio-based and biodegradable plastics not
organized
โข Perception, (some) bio-based and biodegradable plastics disrupt
existing waste management and recycling cycles
โข Biodegradable plastics may only be disposed in the bio-waste bin
(for kitchen and garden wastes) in individual countries, e.g. NL
โข Ecological footprint of bioplastics not per se better than
fossil-based plastics
โข Term might be misleading or misinterpreted, e.g. the specific
conditions of the biodegradability
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8. Additional challenges for the
organic food sector
โข GMO free packaging material by using non-GMO corn
โข Sourcing from edible raw materials should be avoided: "no
hunger caused by bioplasticsโ
โข It is unclear whether bioplastic for food packaging will ever
be available in sufficient quantities and therefore make more
sense in agriculture (e.g. films) or in environmental
applications
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9. Conclusions
โข Lots of challenges: Bio-based and biodegradable plastics can
only be a partial solution, depending on the individual
application and product
โข Integrate packaging in company strategy and invest
โข Find application-specific solutions at product level:
โข Avoid and reduce?
โข Replace?
โข Improve recycling?
โข Retail demands it from suppliers? (many attractive packaging options
already on the organic market)
โข Define a sector solution, coordinate it internationally or include it in
the legislation?
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10. Conclusions
โข Further development of market available necessary
โข End-of-life must be considered and new recycling and waste
management processes must be established
โข Material development: e.g. packaging solutions based on agricultural
and food waste
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Developing food packaging:
biodegradable under natural
conditions and made from agro-
food wastes
11. 11
Ecozept Andreas Jรคndl und Dr. Burkhard Schaer GbR
Oberer Graben 22
D- 85354 Freising
Tel.: 081 61/14 82 15
gider@ecozept.de
Ecozept France SARL
Le Barcelone, Bรขt. 12
145 Rue Guillaume Janvier
F-34070 Montpellier
Tel.: +33(0)467062152
schaer@ecozept.com
www.ecozept.com
13. Protection and safety of the product come first!1
โผ Food binds more resources than the packaging
โผ Insufficient protection causes product losses (spoilage)
โข Product losses cause greater CO2-emmisions as the reduction/
substitution of packaging material could safe
Packaging must ensure protection of the product
โผ Material reduction โ by optimised properties
โผ Material substitution โ only if protection is guaranteed
โผ Material recycling โ Design for Recycling
1EUROPEN (European Organization for Packaging and the Environment) in: EUWID Verpackung 6.2011
Sustainability of packaging materials
14. โผ Synthesize by fermentation process of
bacteria, fed by residues
โผ Biocompatible, biodegradable
โผ Not soluble in water
โผ Low permeability against oxygen
Change in properties by copolymerisation:
โผ E.g. 3- Hydroxy-Valerate (PHBV)
โผ Decrease in crystallinity
โผ Increase in elongation at break
โผ Lower glass transition and melting temperature
Polyhydroxyalkanoate โ PHA (Polymer platform)
PHA based packaging solution
PHB Biomer
PHBV Natureplast
PHBV Tianan
15. Compounding
โข Received a powder after fermentation process
โข Long crystallisation times
โข Incorporation of nucleating agents
โข Incorporation of fibres
โ cost reduction, influence of permeability properties
Processing via injection moulding or extrusion
โข Low melt viscosity
โข High stickiness
PHA based packaging solution -
Processing
Organic durum wheat,
Mauguio, France, 2018
16. PHA based packaging solution -
Processing
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โผ Extrusion of composites:
โผ Monolayer
โผ Multilayer structures
โผ Integration of fibres
โผ Adjustment of processing parameters
โผ Characterisation of packaging
relevant properties
Fraunhofer task in the project
17. โผ Processing via injection moulding and flat film extrusion
โผ Thermoforming of trays demonstrated
โผ Tests with commercial available thin films as lid film will follow
โผ Slow crystallinity and brittleness of the base material is an issue for
processing (elongation below 5%), additional optimisation steps will
be necessary
โผ Permeability is adjustable for different
applications (pure PHBV 3%: WVTR ~6 [g/(mยฒd)] 23/85;
OTR ~ 34 [cmยณ/(mยฒd bar)] 23/50)
Source: Fraunhofer IVV
PHA based packaging solution
18. Development of PHBV coating on paper
โช Use of commercial available PHBV grades
โช Integration of plasticizer to improve processability
โช Compounding of PHBVโs with additives, variation of concentration
โช Extrusion coating on paper via flat film extrusion unit
Quelle: Dr. Collin GmbHQuelle: Fraunhofer IVV
PHA based packaging solution
19. PHA based packaging solution
โช Extrusion coating without plasticizer: brittle, parameter has to
be adjust very defined, minimal coating thickness ~ 30 ยตm
โช Extrusion coating with plasticizer (e.g. Triethylcitrat TEC,
Polyethylenglykol PEG): better processability, lower melting
point, therefore bigger process window, minimal coating
thickness ~ 25 ยตm
21. Thank you!
Questions? Comments?
Interestedโฆ
โขto get free and early access to GLOPACK results?
โขin networking in the field of innovative and
sustainable food packaging?
Join our Stakeholderโs Platform!
More information:
https://glopack2020.eu/what-is-the-stakeholders-
platform/
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